Biomass gasification for energy purposes has several advantages, such as the mitigation of global warming and national energy independency. In the present work, the data from an innovative and intensified steam/oxygen biomass gasification process, integrating a gas filtration step directly inside the reactor, are presented. The produced gas at the outlet of the 1 MWth gasification pilot plant was analysed in terms of its main gaseous products (hydrogen, carbon monoxide, carbon dioxide, and methane) and contaminants. Experimental test sets were carried out at 0.25−0.28 Equivalence Ratio (ER), 0.4−0.5 Steam/Biomass (S/B), and 780−850 °C gasification temperature. Almond shells were selected as biomass feedstock and supplied to the reactor at approximately 120 and 150 kgdry/h. Based on the collected data, the in-vessel filtration system showed a dust removal efficiency higher than 99%-wt. A gas yield of 1.2 Nm3dry/kgdaf and a producer gas with a dry composition of 27−33%v H2, 23−29%v CO, 3... [more]

Biogas is a significant by-product produced in algae processing and may be used for many different applications, not only as a renewable energy carrier but also as a chemical intermediate in integrated algae-based biorefineries. In this work, the reforming of biogas to H2/CO2 mixtures (referred to as SynFeed) as feed for the direct hydrogenation of CO2 to methanol is investigated. Two conventional processes, namely steam methane and autothermal reforming, with upstream CO2 separation from raw biogas are compared to novel concepts of direct biogas bi- and tri-reforming. In addition, downstream CO2 separation from SynFeed using the commercial Selexol process to produce pure H2 and CO2 is considered. The results show that upstream CO2 separation with subsequent steam methane reforming is the most economic process, costing 142.48 €/tSynFeed, and taking into consideration the revenue from excess hydrogen. Bi-reforming is the most expensive process, with a cost of 413.44 €/tSynFeed, due to t... [more]

This research paper evaluates hydrothermal carbonization (HTC) as a possible treatment for sewage sludge, including phosphorus recycling. German governmental requirements force a high number of wastewater treatment plants (WWTP) to recover phosphorus from sewage sludge above limits of 20 g kgTS−1 before further disposal (e.g., co-incineration). The results show that pH reduction has a positive effect on shifting phosphorus to the liquid phase during HTC. Although the experimental results of this research do not yet achieve the necessary phosphorus reduction, various calculations are made to achieve this goal in future experimental studies. In order to be able to assess the energy benefits of HTC, Aspen Plus modeling was used to show the positive impact of implementing this technology in a WWTP. It is shown that the mechanical dewaterability of sewage sludge (SS) increases after HTC enabling energy savings by means of subsequent thermal drying. A heat optimized HTC is able to cut energy... [more]

Gasification is a promising and attractive thermochemical method for biomass-to-energy conversion, with fluidized bed reactors being one of the best options for large-scale operations. Olive residues in particular are potentially excellent candidate biomass fuels in the Mediterranean area, due to the region’s increased capacity in olive oil production. Herein, the gasification experiments of olive kernels in a 2 MWth air-blown, bubbling fluidized bed reactor located at CENER’s facilities (BIO2C) in Navarra, Spain are presented. Even though technical issues were demonstrated due to the operation of the plant with a high-density biomass fuel and given the scale of the process, a quasi-steady-state and isothermal 12 h operation at an equivalence ratio of 0.25 ± 0.03 was attained. Given the satisfactory experimental results, an Aspen Plus simulation model of the process was also attempted. Notably, the proposed methodology agrees well with the experimental results and can be regarded as a... [more]

Bioenergy integrated CO2 capture is considered to be one of the viable options to reduce the carbon footprint in the atmosphere, as well as to lower dependability on the usage of fossil fuels. The present simulation-based study comprises the oxy bio-CCS technique with the objective of bringing about cleaner thermal energy production with nearly zero emissions, CO2 capture and purification, and with the ability to remove NOx and SO2 from the flue gas and to generate valuable byproducts, i.e., HNO3 and H2SO4. In the present work, a simulation on utilization of biomass resources by applying the oxy combustion technique was carried out, and CO2 sequestration through pressurized reactive distillation column (PRDC) was integrated into the boiler. Based on our proposed laboratory scale bio-CCS plant with oxy combustion technique, the designed thermal load was kept at 20 kWth using maize stalk as primary fuel. With the objective of achieving cleaner production with near zero emissions, CO2 ric... [more]

Date palm fruits (Phoenix dactylifera) contain high levels of fructose and glucose sugars. These natural sugar forms are healthy, nutritional and easily assimilate into human metabolism. The successful production of soluble date sugar powder from nutritious date fruits would result in a new food product that could replace the commercial refined sugar. In this work, a novel process technology based on the supercritical extraction of sugar components from date pulp was modeled and simulated using Aspen Plus software. The process model consisted of three main steps that were individually simulated for their optimal working conditions as follows: (a) freeze-drying of the date pulp at −42 °C and 0.0001 bar; (b) supercritical extraction of the sugar components using a 6.77 wt.% water mixed CO2 solvent system at a pressure of 308 bar, temperature of 65 °C, and CO2 flow rate of 31,000 kg/h; and (c) spray-drying of the extract using 40 wt.% Gum Arabic as the carrier agent and air as drying medi... [more]

Chemical looping combustion (CLC) is a modern technology that enables the mitigation of the CO2 concentration without any expense of energy. Experimental evidence shows that combustion of coal/biomass in CLC technology leads to negative carbon emission by replacing the portion of coal with biomass. In the present work, CLC was simulated using a mixture of coal/biomass in CLC; using their different proportions resulted in enhanced CO and CO2 fractions in the fuel reactor. The carbon capture and oxide oxygen fraction were also found to increase with the enhancement of the fuel reactor’s temperature with different proportions of coal/biomass. Increases in the carbon capture efficiency and oxide oxygen fraction of up to 98.86% and ~98%, respectively, were observed within the experimental temperature range. The simulated results of various parameters were predicted and validated with the published experimental results. The stated parameters were also predicted as a function of the different... [more]

Carbon Capture and Storage (CCS) technology has attracted increasing attention as global climate change accelerates. Carbon dioxide removal processes under development include pressure swing adsorption (PSA) and chemical absorption using amine solvents. In this paper, an ammonia solvent, which is relatively inexpensive and has good material properties, was used instead of amines in the carbon dioxide removal process simulation as a chemical absorption method. This simulation used the eNRTL thermodynamics model which has the advantage of predicting ions in the liquid phase in Aspen Plus. A case study (Case Study 1) was conducted to verify the validity of the thermodynamic model. The purpose of this research was to find the operating conditions to eliminate more than 90% of the carbon dioxide contained in the flue gas from coal-fired power stations, and to lower heat duty and operating cost conditions. A second case study (Case Study 2) was conducted to find the operating conditions by c... [more]

In this work, an algorithm was developed to determine different possibilities of distillation cuts to support productivity and improve the final quality of cachaça, a Brazilian spirit beverage. The distillation process was simulated using the Aspen Plus® software, considering a wide range of fermented musts compositions available in the literature obtained by fermentation with different yeast strains. Twenty-four simulations were carried out considering eight compounds as follows: water and ethanol (major compounds); acetic acid, acetaldehyde, ethyl acetate, 1-propanol, isobutanol, and isoamyl alcohol (minor compounds). The calculations considered a long-time process, i.e., until almost all the ethanol in the fermented must was distilled. The algorithm enabled the identification of countless distilling cuts, resulting in products with different alcoholic grades and process yields. One fermented must became viable to produce cachaça after the suggested non-traditional method of cuts pro... [more]

Example Aspen Plus chemical process simulations used in the book Exergy Tables: A Comprehensive Set of Exergy Values to Streamline Energy Efficiency Analysis, by Lingyan Deng, Thomas A. Adams II, and Truls Gundersen (McGraw-Hill Education, 2023). The examples are:

1. Medium-pressure steam generation using a natural-gas powered boiler
2. Medium-pressure steam generation using a natural-gas powered boiler with an economizer
3. Medium-pressure steam generation using an off-gas powered boiler
4. Postcombustion CO2 capture using diglycolamine (DGA) with CCS

Note, stream conditions may vary slightly from those in the book when simulated with different versions of the software.

Files are Aspen Plus v12.1, but should be openable on any version 12.1 or later.

Advice and best practices for teaching conceptual process flowsheeting, simulation, and design at the third year undergraduate level. Discusses setting course goals, integration with the rest of the curriculum, and delivery techniques. Practical strategies for tutorials, exams, lectures, and projects. Training TAs for experiential learning workshops. Best practices in teaching distillation design. This is the Award Lecture for AIChE's David Himmelblau Award for Innovations in Computer-Based Chemical Engineering Education. Live lecture given via APMonitor.com as a part of the AIChE's Computing and Systems Technology division webinar series.

These Aspen Plus v12 simulations are the solution or demonstration files for the book Learn Aspen Plus in 24 Hours, 2nd Edition, by Thomas A. Adams II. They are given as-is with no warranty or guarantee of accuracy or correctness. They are for educational purposes only.

The files list contains a large .zip of all files, or otherwise you can download them independently.

Files correspond to these tutorials:

Tutorial 2 Physical Property Modelling - Selecting physical properties. Understanding the database.
Tutorial 3 Problem Solving Tools - Design Specs and Sensitivity Analyses
Tutorial 4 Heat Exchangers - HEATER, HEATX
Tutorial 5 Equilibrium-based Distillation Models - RadFrac (in equilibrium mode)
Tutorial 6 Advanced Problem Solving Tools - Utilities, GHG Emissions, Optimization
Tutorial 7 Chemical Reactor Models - RSTOIC, REQUIL, RYIELD, RGIBBS, RCSTR, RPFR
Tutorial 8 Rate-based Distillation Models - RadFrac (in rate-based mode)
Tutorial 9 Custom Models and External Con... [more]

As part of efforts to reduce carbon emissions in the iron and steel industry, which are especially pertinent in Canada due to rising carbon taxes, Canadian producers have been investigating the effects of replacing coal used in pulverized coal injection with biochar. Although there has been research into the economic value and effect on net life cycle emissions of using the biochar product itself, there are no comprehensive techno-economic analyses which investigate the value and potential uses of the by-products of biomass pyrolysis. These by-products include volatile organic compounds, known collectively as tar or bio-oil, and light gases, which are mainly hydrogen, carbon monoxide, carbon dioxide, and methane. Since only 20-30% of the mass of pyrolyzed biomass is actually converted to char, with the rest converted to the by-products, [1] usage of these by-products is likely the key to increasing the value of biochar to a degree that makes up for the market price of biochar currently... [more]

A multistage atmospheric fluidized bed gasifier was developed using the Aspen Plus simulation process. The innovative gasification reactor aims to yield a high-quality product gas as it conducts pyrolysis, combustion, and reduction in different zones. In addition, it uses gas as a heat carrier and has a fluidized char bed in the reduction zone to enhance the in-situ tar reduction. In order to study the feasibility of the gasifier, an evaluation of the product gas and the process efficiency is required. The proposed model was based on the reaction rates and hydrodynamic parameters of the bubbling bed. Four different stages were initially considered in the simulation process: decomposition of the feed, partial volatile combustion, char reduction, and gas solid separation. The gasification reactor was operated over a temperature range of 800−1000 °C and an isothermal combustion reactor was operated at 1000 °C. In addition, the air to biomass mass ratio was varied from 0.2 to 0.5. It has b... [more]

Several Aspen Plus simulation files are presented which were used in the research paper by Chinedu Okoli and Thomas A. Adams II: "Design and Assessment of Advanced Thermochemical Plants for Second Generation Biobutanol Production Considering Mixed Alcohols Synthesis Kinetics" published in Industrial and Engineering Chemistry Research, vol 56, pp 1543-1558 (2017). Four Aspen Plus V8.4 workbook files are provided AS IS, with no guarantee of accuracy or functionality. They are the original files used in the underlying work and have not been groomed or sanitized.

The four base cases considered in this study are:

1. A "biomass only" process in which the entire plant's energy supply comes from biomass.
2. A "biomass only" process that uses a divided wall column as a part of the distillation sequence
3. A "NG and power import" process in which natural gas and grid electricity are used to provide supplementary power.
4. A "NG import" case in which natural gas (but not grid... [more]

Three Aspen Plus simulation files are presented which were used in the research paper by Chinedu Okoli, Thomas A. Adams II, Boris Brigljevic, and J.J. Liu: "Design and economic analysis of a macroalgae-to-butanol process via a thermochemical route" published in Energy Conversion and Management, vol 123, pp 410-122 (2016). Three Aspen Plus V8 workbook files are provided AS IS, with no guarantee of accuracy or functionality. They are the original files used in the underlying work and have not been groomed or sanitized.

The three files correspond to the three case studies in the paper:

1. A "biomass only" process in which the entire plant's energy supply comes from seaweed.
2. A "NG and power import" process in which natural gas and grid electricity are used to provide supplementary power.
3. A "NG import" case in which natural gas (but not grid electricity) is used to provide supplementary power.

It may be difficult to open the files in later versions of the software.... [more]

This submission contains Aspen Plus files for the design and systems performance analysis of oxy-combustion power plant captured CO2 purification using different techniques.

This is a collection of Aspen Plus v8.8 Simulation Files that were used to conduct the research published in Dalle Ave G, Adams TA II, "Techno-economic comparison of Acetone-Butanol-Ethanol fermentation using various extractants", Energy Conversion and Management, Volume 156, 15 January 2018, Pages 288-300. The LAPSE postprint of this work is available at LAPSE:2018.0132.

Each simulation file contains a flowsheet model of the process to recover acetone, butanol, and ethanol from the ABE fermentation broth for the following case studies:

1. Direct distillation of the ABE Broth
2. Product extraction and purification from ABE Broth using 2-Ethyl-1-Hexanol
3. Product extraction and purification from ABE Broth using Decane
4. Product extraction and purification from ABE Broth using Decanol
5. Product extraction and purification from ABE Broth using Hexanol
6. Product extraction and purification from ABE Broth using Mesitylene
7. Product extraction and purification from ABE... [more]

This is an Aspen Plus v12 model for a Rectisol process used for removing CO2 from a shifted syngas stream arising from steam methane reforming for the purposes of Blue hydrogen production. It is intended for educational use, and is useful as a starting point for those interested in simulating this process. It is not optimized in any way, but it contains a working flowsheet for those interested in modifying it for your own purposes.

The simulation was developed using the simulation strategy given in Adams TA II, Khojestah Salkuyeh Y, Nease J. Processes and Simulations for Solvent-based CO2Capture and Syngas Cleanup. Chapter in: Reactor and process design for in sustainable energy technology. Elsevier (2014). Pages 163-232. ISBN: 978-0-444-59566-9. It is based on the process discussed in Doctor RD, Molburg JC, Thimmapuram PR, Berry GF, Livengood CD. Gasification combined cycle: carbon dioxide recovery, transport, and disposal. US DOE Report, Argonne National Laboratory ANL/ESD-24. 19... [more]

The biomass gasification process is widely accepted as a popular technology to produce fuel for the application in gas turbines and Organic Rankine Cycle (ORC). Chemical reactions of this process can be separated into three reaction zones: pyrolysis, combustion, and reduction. In this study, sensitivity analysis with respect to three input parameters (gasification temperature, equivalence ratio, and steam-to-biomass ratio) has been carried out to achieve energy self-sufficient conditions in a steam gasification process under the criteria that the carbon conversion efficiency must be more than 70%, and carbon dioxide gas is lower than 20%. Simulation models of the steam gasification process have been carried out by ASPEN Plus and validated with both experimental data and simulation results from Nikoo & Mahinpey (2008). Gasification temperature of 911 °C, equivalence ratio of 0.18, and a steam-to-biomass ratio of 1.78, are considered as an optimal operation point to achieve energy se... [more]

In the present study, a steady-state simulation model was built and validated by Aspen Plus to assess the performance of an absorption refrigeration chiller according to the open literature. Given the complex heat transfer happening in the absorbers and the generator, several assumptions were proposed to simplify the model, for which a new parameter ε l i q was introduced to describe the ratio of possible heat that could be recovered from the absorption and heat-transferring process in the solution cooling absorber. The energetic and the exergetic investigations of a basic cycle and hybrid cycles were conducted, in which the following parameters were analyzed: coefficient of performance (COP), exergetic efficiency, exergy destruction, and irreversibility. According to the results, the basic cycle exhibited major irreversibility in the absorbers and the generator. Subsequently, two proposed novel configurations were adopted to enhance its performance; the first (configuratio... [more]

The potential of carbon capture and storage to provide a low carbon fossil-fueled power generation sector that complements the continuously growing renewable sector is becoming ever more apparent. An optimization of a post combustion capture unit employing the solvent monoethanolamine (MEA) was carried out using a Taguchi design of experiment to mitigate the parasitic energy demands of the system. An equilibrium-based approach was employed in Aspen Plus to simulate 90% capture of the CO2 emitted from a 600 MW natural gas combined-cycle gas turbine power plant. The effects of varying the inlet flue gas temperature, absorber column operating pressure, amount of exhaust gas recycle, and amine concentration were evaluated using signal to noise ratios and analysis of variance. The optimum levels that minimized the specific energy requirements were a: flue gas temperature = 50 °C; absorber pressure = 1 bar; exhaust gas recirculation = 20% and; amine concentration = 35 wt%, with a relative im... [more]

There are three different ways of operating the distillation process based on production requirements and operational flexibility. Semicontinuous distillation of multicomponent mixtures is a cost-effective technology in the intermediate production range when compared with traditional batch and continuous distillation processes. The process, which has both continuous and discrete dynamics, operates in a limit cycle (an isolated periodic orbit). Design of this process entails finding the system’s time-invariant parameters, for example, equipment design parameters, reflux rate etc., to operate in a limit cycle having acceptable performance. In semicontinuous distillation studies, the performance metric chosen is the separation cost, which is defined as the total annualized cost-per-production. The state-of-the-art design procedure involves determining an initial state for estimating the limit cycle through the dynamic simulation of the process and is found to be effective. However, it lac... [more]

This article proposes a dual heat source heat pump bathroom unit with preheater which is feasible for a single family. The system effectively integrates the air source heat pump (ASHP) and wastewater source heat pump (WSHP) technologies, and incorporates a preheater to recover shower wastewater heat and thus improve the total coefficient of performance (COP) of the system, and it has no electric auxiliary heating device, which is favorable to improve the security of the system operation. The process simulation software ASPEN PLUS, widely used in the design and optimization of thermodynamic systems, was used to simulate various cases of system use and to analyze the impact of the preheater on the system. The average COP value of a system with preheater is 6.588 and without preheater it is 4.677. Based on the optimization and analysis, under the standard conditions of air at 25 °C, relative humidity of 70%, wastewater at 35 °C, wastewater flow rate of 0.07 kg/s, tap water at 15 °C, and c... [more]

These are Aspen Plus simulation files for a Biomass-Gas-and-Nuclear-To-Liquids chemical plant (a conceptional design), which uses the Copper-Chloride route for hydrogen production. This is a part of a larger work (see linked LAPSE record for pre-print and associated publication in Canadian J Chem Eng). Process sections and major units in this simulation include: Gasification, Integrated-Gasification-Methane-Reforming, Pre-Reforming, Water Gas Shift, Autothermal Reforming, Syngas Blending and Upgrading, Solid Oxide Fuel Cell power islands, Fischer-Tropsch Synthesis, Methanol Synthesis, Dimethyl Ether Synthesis, Heat Recovery and Steam Generation, CO2 Compression for Sequestration, Cooling Towers, and various auxiliary units for heat and pressure management. See the linked work for a detailed description of the model.