Records with Subject: Process Design
Future directions in process and product synthesis and design
Mariano Martín, Thomas A. Adams II
June 25, 2018 (v1)
Keywords: Future Directions, LAPSE, Process Design, Product Design, PSE Technology Tree
We present an overview of the current state-of-the-art of the field of chemical process and product synthesis and design. In this talk, we outline some of the most interesting new challenges and directions for the field, including: new pushes for including renewable energy into chemical systems, related issues with energy storage, the move toward flexible and unsteady-state chemical processes, the considerations of uncertainty into the design process, new advances in specialty processes, process intensification, modularization, and more. Also, we announce and present the PSE Technology Tree Wiki, a community-based encyclopedia for the PSE community that organizes concepts into a technology tree. We also announce and present LAPSE: the Living Archive for Process Systems Engineering, a new open-data / open-access repository for the PSE community, which contains unique and innovative features designed to foster better dissemination of research, easy access to open models and simulations,... [more]
A new approach to the identification of high-potential materials for cost-efficient membrane-based post-combustion CO2 capture
Simon Roussanaly, Rahul Anantharaman, Karl Lindqvist, Brede Hagen
June 22, 2018 (v1)
Keywords: Attainable Region, Carbon Dioxide Capture, gas separation membranes, post-combustion, property maps
Developing “good” membrane modules and materials is a key step towards reducing the cost of membrane-based CO2 capture. While this is traditionally being done through incremental development of existing and new materials, this paper presents a new approach to identify membrane materials with a disruptive potential to reduce the cost of CO2 capture for six potential industrial and power generation cases. For each case, this approach first identifies the membrane properties targets required to reach cost-competitiveness and several cost-reduction levels compared to MEA-based CO2 capture, through the evaluation of a wide range of possible membrane properties. These properties targets are then compared to membrane module properties which can be theoretically achieved using 401 polymeric membrane materials, in order to highlight 73 high-potential materials which could be used by membrane development experts to select materials worth pushing towards further development once practical conside... [more]
Space-constrained purification of dimethyl ether through process intensification using semicontinuous dividing wall columns
Sarah E. Ballinger, Thomas A. Adams II
June 12, 2018 (v1)
Keywords: Aspen Plus, Dimethyl Ether, Dividing wall column, Mobile Plant, Plant-on-a-truck, Process Intensification, Semicontinuous Distillation, Simulation
In this work, a distillation system is designed to purify dimethyl ether (DME) from its reaction by-products in the conversion of flare gas into a useful energy product. The distillation equipment has a size constraint for easy transportation, making process intensification the best strategy to efficiently separate the mixture. The process intensification distillation techniques explored include the dividing wall column (DWC) and a novel semicontinuous dividing wall column (S-DWC). The DWC and the S-DWC both purify DME to fuel grade purity along with producing high purity waste streams. An economic comparison is made between the two systems. The DWC is a cheaper method of producing DME however the purity of methanol, a reaction intermediate, is not as high as the S-DWC. Overall, this research shows that it is possible to purify DME and its reaction by-products in a 40-foot distillation column at a cost that is competitive with Diesel.
Comparison of CO2 Capture Approaches for Fossil-Based Power Generation: Review and Meta-Study
Thomas A. Adams II, Leila Hoseinzade, Pranav Bhaswanth Madabhushi, Ikenna J. Okeke
June 19, 2018 (v2)
Keywords: Carbon Capture, Carbon Dioxide Sequestration, CO2 membrane, IGCC, oxyfuels, Post-combustion capture, Pre-combustion capture, Solid Oxide Fuel Cells
This work is a meta-study of CO2 capture processes for coal and natural gas power generation, including technologies such as post-combustion solvent-based carbon capture, the integrated gasification combined cycle process, oxyfuel combustion, membrane-based carbon capture processes, and solid oxide fuel cells. A literature survey of recent techno-economic studies was conducted, compiling relevant data on costs, efficiencies, and other performance metrics. The data were then converted in a consistent fashion to a common standard (such as a consistent net power output, country of construction, currency, base year of operation, and captured CO2 pressure) such that a meaningful and direct comparison of technologies can be made. The processes were compared against a standard status quo power plant without carbon capture to compute metrics such as cost of CO2 emissions avoided to identify the most promising designs and technologies to use for CO2 emissions abatement.
Techno-economic comparison of Acetone-Butanol-Ethanol fermentation using various extractants
Giancarlo Dalle Ave, Thomas A. Adams II
June 12, 2018 (v1)
Keywords: Acetone, Butanol, Cost of CO2 Emissions Avoided, Ethanol, Extraction, Fermentation, Technoeconomic Analysis
This work compares various chemicals for use as extractants in second-generation Acetone-Butanol-Ethanol fermentation on economic and environmental bases. Both non-toxic and toxic extractants are considered in this study. The combinative extractive-distillation separation process was modelled using a combination of Microsoft Excel 2013, MATLAB 2015 and Aspen Plus v8.8. Separation trains were designed and optimized for each extractant to best take advantage of extractant properties. Upstream units considered in this analysis include: biomass (switchgrass) solids processing, biomass pre-treatment and saccharification, and fermentation. Downstream processes considered include utility generation and wastewater treatment. The cost of CO2 equivalent emissions avoided (CCA) was used as the metric to compare the environmental impact of each process as compared to conventional petroleum-based gasoline. The economic and environmental best extractant is shown to be 2-ethyl-hexanol with a minimum... [more]
Direct Steam Generation Concentrated Solar Power Plant with a Decalin/Naphthalene Thermochemical Storage System
Haoxiang Lai, Thomas A. Adams II
June 12, 2018 (v1)
This study presents the design and analysis of a new integrated direct steam generation (DSG) concentrated solar power (CSP) plant with a decalin/naphthalene thermochemical storage system. Model simulations were performed in accordance to historical hourly solar radiation data over a year, using a combination of Aspen Plus v10, MATLAB 2016b, and Microsoft Excel VBA. It was found that the proposed plant feasibly stored and discharged energy, based on the solar radiation and chemical storage availability, to maintain base-load power productions (250 MW or 120 MW) with an overall efficiency of 14.6%. The effectiveness of the designed storage system was found to be comparable to a molten salt storage system which is currently used in existing CSP plants. The proposed integrated DSG CSP plant with a decalin/naphthalene thermochemical storage system shows promise for being an alternative to existing CSP plants.
The Optimal Design of a Distillation System for the Flexible Polygeneration of Dimethyl Ether and Methanol Under Uncertainty
Thomas A. Adams II, Tokiso Thatho, Matthew C. Le Feuvre, Christopher L.E. Swartz
June 12, 2018 (v1)
Two process designs for the separation section of a flexible dimethyl ether and methanol polygeneration plant are presented, as well as an optimization method which can determine the optimal design under market uncertainty quickly and to global optimality without loss of model fidelity. The polygeneration plant produces a product mixture that is either mostly dimethyl ether or mostly methanol depending on market conditions by using a classic two-stage dimethyl ether production catalytic reaction route in which the second stage is bypassed when the market demand is such that methanol production is more favorable than dimethyl ether. The downstream distillation sequence is designed to purify the products to desired specifications despite the wide variability in feed condition that corresponds to the upstream reaction system operating either in DME-rich or methanol-rich mode. Because the optimal design depends on uncertain market conditions (realized as the percentage of the time in which... [more]
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