As interest in additive manufacturing (AM) continues to increase, it has become more important to have a robust method to help potential users select the AM process that best suits their technological needs while providing the greatest potential benefits in terms of sustainability and its effect on people. This paper presents the development of a framework for selecting the best AM process for a given application by considering both sustainability and human factors through the combination of axiomatic design and the analytic hierarchy process. Thirty-one participants with varying levels of expertise (novice and advanced users) were involved in the study, considering the frequency of 3D printer usage (novice users: never, rarely; expert users: sometimes, almost always, always) for prototyping parts. They employed fused deposition modeling (FDM) and stereolithography (SLA) (both 3D desktop printers) and collected data on five evaluation criteria. The participation of experts helped estab... [more]

This study aims to evaluate the emissions of greenhouse gases (GHGs) stemming from the sludge treatment sector in China and to investigate the feasibility of novel technologies in curtailing these emissions, with the aim of fostering sustainable sludge management methodologies. Employing a life-cycle assessment (LCA) methodology, the research computed the comprehensive GHG emissions resulting from sludge treatment, taking into consideration diverse elements such as treatment techniques (e.g., landfills, incineration, and land application) and the geographical variations among China’s 660 municipalities. Findings indicate that the total amount of GHG emissions from sludge treatment amounted to 18.54 Mt CO2-eq in 2017, with incineration registering the highest emissions (10,011.53 kg CO2-eq/t dry sludge (DS)), followed by landfills (717.51 kg CO2-eq/t DS) and land application (276.41 kg CO2-eq/t DS). The geographical dispersion of emissions characteristics reveal notable regional dispari... [more]

Currently, the development of innovative materials for the treatment of various diseases is highly interesting and effective. Additionally, in recent years, environmental changes, including the search for a sustainable world, have become the main goal behind developing sustainable and suitable materials. In this context, this research produced innovative hydrogels that incorporate cellulose nanocrystals and nanofibres from underutilised fibres from a semiarid region of Brazil; the hydrogels were loaded with vitamin D to evaluate controlled drug release for the treatment of diverse diseases. Spectroscopic (FTIR, Raman, UV−VIS), X-ray diffraction, zeta potential and morphology (SEM, TEM) analyses were used to characterise these hydrogels. In addition, biocompatibility was assessed using a resazurin assay, and the in vitro kinetic accumulative release of vitamin D was measured. The results showed that nanocrystals and nanofibres changed the structure and crystallinity of the hydrogels. In... [more]

Chemical Process Industries must navigate a series of changes in their operations to comply with increasing sustainability targets. These changes may involve the use of electricity-based operations, the implementation of carbon capture strategies, and the use of biomass or end-of-life carbon-containing waste as feedstocks. De-carbonizing oil refineries is particularly challenging as they possess highly valuable infrastructure. Discarding this infrastructure before the end of its life to build entirely new electric and biomass-based operations does not seem to be an economical or even a sustainable solution. This presentation will cover recent work in my group related to the decarbonization of oil refineries, focusing on proposing solutions that could be integrated with existing plants... (ABSTRACT ABBREVIATED)

The study of sustainable design has gained prominence in response to the growing emphasis on environmental and social impacts of critical infrastructure. Addressing the different dimensions inherent in sustainability issues necessitates the application of many-objective optimization techniques. In this work, an illustrative four-objective design system is formulated, wherein uncertainties lie within two different socially-oriented objectives. A stochastic community detection approach is proposed to identify robust groupings of objectives. The findings reveal that the modularity of the optimal solution surpasses that of the average graph, thus demonstrating the efficacy of the proposed approach. Furthermore, a comprehensive exploration of the Pareto frontiers for both the robust and single-scenario best groupings is undertaken, demonstrating that using the robust grouping results in little to no information loss about tradeoffs.

Most studies in process systems engineering are applying incomplete methods when incorporating sustainability. Including sustainability is a laudable goal, and practitioners are encouraged to develop systems that promote economic, environmental, and social aspects. Ten methods that are often overlooked in performing sustainable process systems engineering are listed in this effort and discussed in detail. Practitioners are encouraged to create designs that are inherently safer, to be more complete in their identification of process chemicals used and released, to be complete in their definitions of supply chains, and to apply additional environmental impact categories. Other methods point to items that are factors in process systems engineering such as disruptive recycling, robust superstructures for optimizations, and employing complete sets of objectives. Finally, users should be aware that sustainability tools are available, which might have been outside of their awareness.

One of the main challenges to support life in space is the development of sustainable, circular processes that reduce the high cost of resupply missions. Space biomanufacturing is an emerging paradigm that aims to reduce the need for resources, enabling on-demand manufacture of products. The cost of installing biomanufacturing systems in space depends on the cost of transporting the system components, which is directly proportional to their mass/weight. From this perspective, the system mass is a critical factor that dictates process design, and this has important implications in how we can approach such design. For instance, mass constraints require circular use of resources and tight process integration (to minimize resupply) and restricts the type of resources and equipment needed. In this work, we evaluate the lactic acid bioproduction design using Escherichia coli, Saccharomyces cerevisiae, and Pichia pastoris. We use the Equivalent System Mass (ESM) metric as a key design measure... [more]

Circular systems design is an emerging approach for promoting sustainable development. Despite its perceived advantages, the characterization of circular systems remains loosely defined and ambiguous. This work proposes a network optimization framework that evaluates three objective functions related to economic and environmental domains and employs a Pareto analysis to illuminate the trade-offs between objectives. The US polyethylene terephthalate (PET) value chain is selected as a case study and represented via a superstructure containing various recycling pathways. The superstructure optimization problems are modeled as a mixed integer linear program (MILP) and linear programs (LPs), implemented in Pyomo, and solved with CPLEX for a one-year assessment horizon. Solutions to the circular economy models are then compared to the corresponding solutions of linear economy models. Preliminary results show that the optimal circular network is advantageous over the optimal linear network fo... [more]

Solid oxide cells (SOCs) are a promising dual-mode technology that generates hydrogen through high-temperature water electrolysis and generates power through a fuel cell reaction that consumes hydrogen. Reversible operation of SOCs requires a transition between these two modes for hydrogen production setpoints as the demand and price of electricity fluctuate. Moreover, a well-functioning control system is important to avoid cell degradation during mode-switching operation. In this work, we apply nonlinear model predictive control (NMPC) to an SOC module and supporting equipment and compare NMPC performance to classical proportional integral (PI) control strategies, while ramping between the modes of hydrogen and power production. While both control methods provide similar performance in many metrics, NMPC significantly reduces cell thermal gradients and curvatures (mixed spatial temporal partial derivatives) during mode switching. A dynamic process flowsheet of the reversible SOC syste... [more]

The (bio-)pharmaceutical industry is facing crossroads in an effort to ramp up its global capacity, while working to meet net-zero targets and to ensure continuous drug supply. Beyond geopolitical challenges faced worldwide, (bio-)pharmaceutical processes have been historically very complex to design, optimise and integrate in a global distribution network that is resilient and adaptable to changes. In this paper we offer a perspective of how Process Systems Engineering (PSE) tools can support and advance (bio-)pharma practices with an outlook towards 3-fold sustainability. The latter is considering three main pillars, namely social (drug supply), economical and environmental sustainability. We discuss PSE contributions that have revolutionised process design in this space, as well as the optimisation of distributions networks in pharmaceuticals. We do this by means of example cases: one on model-based unit operation design and a second one on sustainable supply chain networks in the... [more]

Hydrodistillation is traditionally a green technology for the manufacturing of natural products that are volatile. As well as acknowledged process intensification methods such as microwave support for energy efficiency to move towards climate neutral operation, digital twins combined with process analytical technology for advanced process control enables reliable operation of an optimal operation point regarding lowest cost of goods, as well as lowest global warming potential equivalent. A novel process control enabled by digital twin technology has shown to reduce the ecological footprint of the extraction by up to 46.5%, while reducing the cost of extraction by 22.4%. Additionally, skilled operator time is reduced, and the sustainable plant material is utilized most efficiently. The approach is ready to apply, but broad industrialization seems to be held back by unclear business cases and lack of comprehension of decision makers. This is in drastic contrast to the political demand fo... [more]

A waste material cannot truly be called waste when the procedures and technologies have been invented and developed to exploit and utilize it [...]

In geopolymer bricks (GPBs), fly ash content, which is waste from power plants, is converted into bricks by chemical treatment. GPBs can be dried by using appropriate curing methods. Conventionally, electric oven curing is one of the prominent methods. Using a solar dryer instead of an electric oven provides the added advantage of saving high-grade electrical energy. So, in this work, a solar dryer with the phase change material (PCM) paraffin wax and without a PCM is used for curing applications. GPBs gain an added advantage when compared to conventional bricks like cement and sand bricks in terms of strength. A GPB has been taken as a specimen for comparing the compressive strength, tensile split strength, and flexural strength of electrical-energy-based curing and solar-energy-based curing. It has been experimentally observed that solar-energy-based curing with and without a PCM exhibits higher compressive strength, higher tensile split strength, and flexural strength when compared... [more]

Dry machining has gained significant importance in the last few years due to its promising contribution towards sustainability. This review study introduces dry machining, presents its benefits, and summarizes the recent technological developments that can facilitate dry machining. It aims to provide a concise overview of the current state of the art in dry machining to promote sustainability. This article synthesizes and emphasizes the useful information from the existing literature, and summarizes the methods and tools used to implement it. It also identifies some of the major problems and challenges and their potential solutions to make dry machining more viable and efficient. It concludes with some future research directions important for the scholars and researchers to establish the field further. From this review study, the major findings are: (1) tools with textures or patterns can enhance the cutting performance of dry machining for various materials, (2) tool coating is an eff... [more]

In the wake of Industry 4.0, the ubiquitous internet of things provides big data to potentially quantify the environmental footprint of green products. Further, as the concept of Industry 5.0 emphasizes, the increasing mass customization production makes the product configurations full of individuation and diversification. Driven by these fundamental changes, the design for sustainability of a high-mix low-volume product−service system faces the increasingly deep coupling of technology-driven product solutions and value-driven human-centric goals. The multi-criteria decision making of sustainability issues is prone to fall into the complex, contradictory, fragmented, and opaque flood of information. To this end, this work presents a data-driven quantitative method for the sustainability assessment of product−service systems by integrating analytic hierarchy process (AHP) and data envelopment analysis (DEA) methods to measure the sustainability of customized products and promote the Ind... [more]

Industrial process heating furnace operations consume considerable energy in the U.S. manufacturing sector, making it crucial to identify energy efficient strategies due to the growing need to minimize energy usage and emissions. It is important to identify the potential impact of these factors to enable process engineers to operate process heating systems at the maximum possible efficiency. This study examines and identifies the key impact factors that influence the efficiency of process heating systems using MEASUR (v1.4.0), the DOE software tools such as the insulation effectiveness, the burner stoichiometry, cooling medium, thermal storage, and atmospheric gases. Data from a two-fuel-fired heat treatment furnace and an electric arc furnace (EAF) for steelmaking were employed to establish the baseline heat balance models in MEASUR. The fractional factorial design experiment was developed with two-level parameter values and energy efficiency strategies for the heat input into industr... [more]

Recently, an improvement of the United Nations Human Development Index (HDI), named the Thermodynamic Human Development Index (THDI), has been introduced to link socio-economics to environmental and technical pillars of sustainable development. In this paper, the THDI is linked to the Kaya identity to bring out the quantities useful in energy economics and to obtain a clearer tool for the evaluation of sustainability. Moreover, the THDI has been normalized for use as an index for the analysis of sustainability. The component related to environmental emissions, which is included in the THDI, can be linked to the Kaya identity. This linkage allows us to use the THDI for the analysis of scenarios, which is useful for evaluating the possible impacts of any future actions on the development of countries.

Sustainability as a concept is present in most aspects of our everyday life, and industry is no exception. Likewise, there is no doubt that the necessity to produce goods in a sustainable way and to ensure that products are sustainable is gaining more and more attention from producers, customers, governments, and various organizations. Understandably, there are several ways to increase the sustainable development of industrial production. One effective tool is simulation, which can have a significant impact on improving environmental, economic, and social sustainability. This paper explores the role of simulation as a powerful scientific and engineering solution in advancing sustainability within industrial ecosystems. Its main scope is to map the existing literature on the usage of simulation as a supportive tool for achieving this goal. For this purpose, a bibliometric analysis was conducted, allowing for tailored insights into the use of simulation in sustainable production.

In the contemporary era, conventional energy sources like oil, coal, and natural gas overwhelmingly contribute 89.6% to global CO2 emissions, intensifying environmental challenges. Recognizing the urgency of addressing climate concerns, a pivotal shift towards renewable energy, encompassing solar, wind, and biofuels, is crucial for bolstering environmental sustainability. Bioethanol, a globally predominant biofuel, offers a versatile solution, replacing gasoline or integrating into gasoline−ethanol blends while serving as a fundamental building block for various valuable compounds. This review investigates the dynamic landscape of biomass generations, drawing insightful comparisons between the first, second, third, and fourth generations. Amid the drive for sustainability, the deliberate focus on the initial generation of biomass, particularly corn, in bioethanol production is grounded in the current dependence on edible crops. The established utilization of first-generation biomass, e... [more]

Companies actively seek innovative tools and methodologies to enhance operations and meet customer demands. Maintenance plays a crucial role in achieving such objectives. This study identifies existing models that combine Lean Philosophy and Industry 4.0 principles to enhance decision-making and activities related to maintenance management. A comprehensive literature review on key concepts of Lean Philosophy and Industry 4.0, as well as an in-depth analysis of existing models that integrate these principles, is performed. An innovative model based on the synergies between Lean Philosophy and Industry 4.0, named the Maintenance Management in Sustainable Operations (MMSO) model, is proposed. A pilot test of the application of the MMSO model on a conveyor belt led to an operational time increase from 82.3% to 87.7%, indicating a notable 6.6% improvement. The MMSO model significantly enhanced maintenance management, facilitating the collection, processing, and visualization of data via int... [more]

There is a growing interest in green hydrogen, with researchers, institutions, and countries focusing on its development, efficiency improvement, and cost reduction. This paper explores the concept of green hydrogen and its production process using renewable energy sources in several leading countries, including Australia, the European Union, India, Canada, China, Russia, the United States, South Korea, South Africa, Japan, and other nations in North Africa. These regions possess significant potential for “green” hydrogen production, supporting the transition from fossil fuels to clean energy and promoting environmental sustainability through the electrolysis process, a common method of production. The paper also examines the benefits of green hydrogen as a future alternative to fossil fuels, highlighting its superior environmental properties with zero net greenhouse gas emissions. Moreover, it explores the potential advantages of green hydrogen utilization across various industrial, c... [more]

Chemical effluents generated by the isolation of fish gelatin and collagen hydrolysates produced from the enzyme proteolysis of skin wastes are protein-rich substrates that could be used as nutrients in bacterial bioprocessing. In this study, the suitability of such nutrients in supporting the growth of a marine probiotic bacterium, Phaeobacter sp. DIFR 27-4, was studied. Both gelatin effluents and collagen hydrolysates were obtained from the skins of shark, tuna, salmon and turbot. The chemical composition of the substrates included the complete presence of all quantified amino acids. Low-cost marine culture media were formulated with these protein materials alongside a very low concentration of yeast extract and marine water. In batch cultures with gelatin effluents, the growth rates of the strain DIFR 27-4 were somewhat lower than those found in the control marine commercial media. In the case of the hydrolysates, the bacterial production of biomass was similar or higher than that o... [more]

Currently, China is the largest consumer of titanium (Ti), yet the development of its Ti industry is limited by numerous factors, such as industrial structure imbalance. This study aimed to evaluate the security of China’s Ti industry from 2010 to 2020, seeking to identify relevant issues and propose policy strategies. Firstly, a comprehensive evaluation system for Ti industry security was established, encompassing aspects of availability, economics, and sustainability. Secondly, the entropy weight technique for order preference by similarity to an ideal solution (TOPSIS) combination method and gray correlation method were employed to assess the safety level of China’s Ti industry chain in each year from 2010 to 2020. Additionally, the coupling degree and sensitivity were used to analyze the dimension layers and index system to determine those that negatively impact the safety level of the Ti industry chain. The analysis results reveal that the economic level exerts a significant influ... [more]

The ocean economy plays a critical role in global economic growth, yet it confronts substantial environmental risks. This study employs topic modeling of South Korean news articles to analyze the evolving trends of environmental risks and sustainability in ocean economy. A dataset comprising 50,213 articles from 2008 to 2022 is examined, revealing prevalent environmental concerns that have persisted over the years. The findings demonstrate an increasing emphasis on sustainability and marine environmental issues, as evidenced by prominent keywords related to construction, safety, plastic pollution, and ecosystem conservation. Through Latent Dirichlet Allocation (LDA) in topic modeling, 10 distinct themes are identified, encompassing sustainable fisheries management, accident and disaster response, polar environment, carbon neutrality, microplastic pollution, habitat ecosystems, cruise tourism development, nuclear power plant pollution, and infectious diseases. The outcomes highlight the... [more]

This paper focuses on the sustainable exploration of building systems, which combines ecological concepts and low-carbon designs for a comprehensive sustainability assessment investigation. The study employed the Life Cycle Assessment (LCA)-Emergy and Life Cycle Assessment (LCA)-Carbon emission methods to discuss a range of topics, including the main contributing factors, sustainability index verification, sensitivity analysis, and potential improvement measures. From an ecological sustainability perspective, the results indicate that the building operation stage plays a critical role, accounting for approximately 45% of the entire emergy in the building commercial complex. The sustainable index (ESI) is 0.354, which is below the standard of 1. Moreover, the building operation stage also significantly contributes to carbon emissions, particularly in the 50th anniversary of operation. Based on these findings, the study recommends two potential strategies to improve the ecological state... [more]