The proposed model focuses on yields and several properties, such as octane number (ON) pre-dictions, in the gasoline production. External streams such as ethanol and methyl terc-butyl ether (MTBE) are imported to the petroleum refinery complementing the gasoline production when boosting ON quality; these imports are considered exogenous independent variables (IVs). On the other hand, numerous trade-offs exist inside the refinery walls (the endogenous IVs) when producing the so-called pure petroleum-refined gasoline (PPRG). These diverse manufacturing IVs (endogenous factors) interplaying with out-of-refinery walls or exogenous options such as ethanol blending and banning MTBE for sustainable liquid fuels are simulated and optimized in NLP problems, whereby linear approaches are proposed in the tailored modeling and optimiza-tion in the search for optimal solutions.

In the quest to achieve “double carbon” goals, the urgency to develop an efficient Integrated Energy System (IES) is paramount. This study introduces a novel approach to IES by refining the conventional Power-to-Gas (P2G) system. The inability of current P2G systems to operate independently has led to the incorporation of hydrogen fuel cells and the detailed investigation of P2G’s dual-phase operation, enhancing the integration of renewable energy sources. Additionally, this paper introduces a carbon trading mechanism with a refined penalty−reward scale and a detailed pricing tier for carbon emissions, compelling energy suppliers to reduce their carbon footprint, thereby accelerating the reduction in system-wide emissions. Furthermore, this research proposes a flexible adjustment mechanism for the heat-to-power ratio in cogeneration, significantly enhancing energy utilization efficiency and further promoting conservation and emission reductions. The proposed optimization model in this... [more]

This study examines the microfluidic characterization of foamy oil flow dynamics in heterogeneous porous media. A total of 12 microfluidic CSI experiments were conducted using reservoir-on-the-chip platforms. In addition, detailed PVT analysis was performed to characterise the heavy oil/solvent systems. Moreover, a numerical model constructed with CMG software package (2021.10) has been validated against the experimental findings in this study. A clear-cut visualization study provided by microfluidic systems revealed that factors including solvent type, pressure depletion rate, and reservoir parameters have a significant impact on foamy oil flow extension. It was found that a solvent containing a higher CO2 content demonstrated more effective performance compared with other solvent compositions, owing to its capability to reduce viscosity, enhance swelling, and offer more gas molecules due to its superior solubility. Additionally, a high pressure-depletion rate amplifies the driving fo... [more]

A hybrid model for the fluid bed granulation operation was built. The deterministic component focuses on the mass and energy balances representing the water ingress and egress from the powder bed. The empirical one does on granule growth. Estimability techniques were used to determine which parameters to regress from the available data. A partial least squares approach was used to better understand the impact of the model parameters onto key model responses and sensitivity plots were made to aid operational decisions and support pharmaceutical development.

To address the issue of low utilization rates, constrained operational modes, and the underutilization of flexible energy storage resources at the end-user level, this research paper introduces a collaborative operational approach for shared energy storage operators in a multiple microgrids (ESO-MGs) system. This approach takes into account the relation of electricity generated by MGs and the integration of diverse energy storage resources managed by ESO. A hybrid game-theoretic energy trading strategy is employed to address the challenges associated with energy trading and revenue distribution in this joint operational mode. Firstly, a multi-objective master−slave game optimization model is developed with the objective of maximizing the revenue earned by shared energy storage operators while simultaneously minimizing the operational costs of multiple microgrids. Secondly, acknowledging the peer-to-peer (P2P) energy sharing dynamics inherent in the multiple microgrid system, a non-co-o... [more]

Impurities in the CO2 stream should be removed to prevent eventual phase changes in CO2 transportation because a two-phase flow caused by the phase change in the pipeline necessitates additional overpressure and can induce equipment damage. In this study, CO2 compression and liquefaction (CCL) processes with a distillation column were used to remove non-condensable impurities and were compared with those with a flash. Three different feeds with a flow rate of 50.1 t/h (400,500 t/y) were supplied to the CCL processes and compressed to 65 bar to gauge pressure (barg) and 20 °C. Although the CO2 mixtures obtained through dehydration and flashing met the purity requirements for transportation and storage recommended in literature, the flash-separated CO2 product at 65 barg demonstrated the coexistence of gas and liquid phases, which restricted the temperature window for liquid CO2 transportation. When the distillation column was used instead of the flash, the operating temperature window a... [more]

Although the importance of black copper ores is well established, many topics remain to be studied. This manuscript describes the efforts to improve copper recovery from refractory ores on a pilot scale. Preliminary tests provided the water dose to form a stable and compact agglomerate of 89 L per ton of ore and an acid dosage of 40 kg per ton of ore. The column leaching method resulted in an effluent with 1.63 g/L Cu, a pH of 1.04, and a redox potential of 675 mV (average). Despite the similarities observed in the results, reductant agents were essential to dissolve the MnO4 present in the black copper ore. Thus, the best Mn extraction results were 67.7% using the MnO2:FeSO4 ratio of 1:3. Additionally, the kinetics of leaching are slower than in an industrial operation. The copper ore under study required more than 65 days of leaching to reach the maximum copper recovery. Finally, the total recovery of copper (including washing and resting time) indicates that the maximum value was re... [more]

A self-forming dynamic membrane bioreactor (SFD MBR) is a cost-effective alternative to conventional MBR, in which the synthetic membrane is replaced by a “cake layer,” an accumulation of the biological suspension over a surface of inert, low-cost support originated by filtration itself. Under optimized conditions, the cake layer is easy to remove and quick to form again, resulting a “dynamic membrane.” The permeate of the SFD MBR has chemo-physical characteristics comparable to those of conventional ultrafiltration-based MBR. In this paper, two nylon meshes with pore sizes of 20 and 50 µm, respectively, were tested in a bench-scale SFD MBR in which an air mass load (AML) was periodically supplied tangentially to the filtration surface to maintain filtration effectiveness. The SFD MBR equipped with 20 µm nylon mesh coupled with 5 min of AML every 4 h showed the best performance, ensuring both a permeate with turbidity values always below 3 NTU and revealing no increases in transmembran... [more]

Kazakhstan has abundant resources of low-permeability oil reservoirs, among which the KKM low-permeability oil reservoir has geological reserves of 3844 × 104 t and a determined recoverable reserve of 1670 × 104 t. However, the water flooding efficiency is only 68%, and the recovery efficiency is as low as 32%. The development of the reservoir faces challenges such as water injection difficulties and low oil production from wells. In order to further improve the oil recovery rate of this reservoir, our team developed micro-pressure-driven development technology based on pressure-driven techniques by integrating theories of fluid mechanics and artificial intelligence. We also combined this with subsequent artificial lift schemes, resulting in a complete set of micro-pressure-driven process technology. The predicted results indicate that after implementing micro-pressure-driven techniques, a single well group in the KKM oilfield can achieve a daily oil production increase of 32.08 t, dem... [more]

The upper Shasi reservoir in the LN block is characterized by low abundance and greater depth, low porosity, low permeability, and low pressure. Due to high water injection pressure, the LN block has been developed in an elastic way. The natural productivity of oil wells in this block is low, but the productivity can be improved after fracturing. However, the field development effects show that the oil well has high initial production, but rapid decline and rapid pressure drop. At present, the recovery factor of this block is only 0.38%, and it is difficult to realize the economic and effective development of a difficult-to-develop block by conventional fracturing technology. Based on the geological characteristics of the LN block and the fracturing experience of adjacent wells, the fracturing process is optimized and the key fracturing parameters are determined in combination with the sand body distribution and logging curve of well LN-1. Due to the low-pressure coefficient and medium... [more]

With the development of Industry 4.0 and the implementation of the 14th Five-Year Plan, intelligent manufacturing has become a significant trend in the steel industry, which can propel the steel industry toward a more intelligent, efficient, and sustainable direction. At present, the operation mode of unmanned warehouse area for slabs and coils has become relatively mature, while the positioning accuracy requirement of bars is getting more stringent because they are stacked in the warehouse area according to the stacking position and transferred by disk crane. Meanwhile, the traditional laser ranging and line scanning method cannot meet the demand for precise positioning of the whole bundle of bars. To deal with the problems above, this paper applies machine vision technology to the unmanned warehouse area of bars, proposing a binocular vision-based measurement method. On the one hand, a 3D reconstruction model with sub-pixel interpolation is established to improve the accuracy of 3D r... [more]

As the proportion of renewable energy installations in modern power systems increases, major weather events can easily trigger significant fluctuations in new energy generation and electricity load, presenting the system with the dual challenges of ensuring power supply and renewable energy consumption. Traditional dispatch models need more coordination and optimization of flexible resources under major weather events and risk management of system operations. This study focuses on provincial-level transmission systems, aiming to achieve the coordinated and optimized dispatch of flexible resources across multiple time scales in response to the complex and variable environments faced by the system. Firstly, by profoundly analyzing the response mechanisms of power systems during major weather events, this study innovatively proposes an event-driven day-ahead and intra-day optimal dispatch strategy for power systems. This strategy can sense and respond to major weather events in the day-ah... [more]

The paper presents the application of MTM, RAV and ZAK methods in the determination of working methods and time norms for the technological process of sewing. The technological operation of sewing the back sleeve seam on a men’s jacket is used for the study. The paper presents the designed workplace in a real production process. In addition, the appropriate working method and the time norm are determined using the MTM (Method Time Measurement), RAV (determination of sewing time for straight seams) and ZAK (determination of sewing time for curved seams) methods. The aim of the study was to combine the methods for determining different types of time (manual, machine-hand and machine) for performing technological operations and precisely calculate the time norms. For the described methods of determining the production time, computer programs were developed that speed up the calculation of the time norm. If the working method is defined in advance and the characteristics of the sewing mach... [more]

This paper presents a comprehensive study on the redesign of a dewatering process in a polymer sludge wastewater treatment plant. The study focuses on addressing the challenges posed by high levels of organic pollutants in the sludge, with the aim of enhancing dewaterability, reducing odors, and minimizing suspended solids. Initially, a vacuum belt filter was utilized, but it proved inadequate in removing sufficient water, resulting in substantial annual disposal costs. To address this issue, a filter press system was proposed, which significantly improved the dewatering process, producing a dryer cake with a solid content of 35%, compared to 19% achieved by the vacuum belt filter. Performance evaluation of the processes was conducted based on concentration of solids and capture efficiency, demonstrating the superiority of the filter press method. Furthermore, the filtrate obtained through the filter press met local discharge regulations, eliminating the need for additional treatment b... [more]

The overarching goal of limiting the increase in global temperature to ≤ 2.0˚ C likely requires both decarbonization and defossilization efforts. Direct air capture (DAC) and CO2 electrolysis stand out as promising technologies for capturing and utilizing atmospheric CO2. In this effort, we explore the details of designing and operating an integrated DAC-electrolysis process by examining some key parameters for economic feasibility. We evaluate the gross profit and net income to find the most appropriate capacity factor, average electricity price, syngas sale price, and CO2 taxes. Additionally, we study an optimistic scenario of CO2 electrolysis and perform a sensitivity analysis of the CO2 capture price to elucidate the impact of design decisions on the economic feasibility. Our findings underscore the necessity of design improvements of the CO2 electrolysis and DAC processes to achieve reasonable capacity factor and average electricity price limits. Notably, CO2 taxes and tax credits... [more]

This paper presents a flexible HEN (heat exchanger network) synthesis methodology for designing a multiperiod HEN with streams involving phase changes. The methodology is based on an MINLP (mixed integer nonlinear programming) model, identification of critical points, and flexibility index analysis considering phase changes. A nominal multiperiod HEN topology is constructed in the first step. Then each process operating condition’s critical points and flexibility index are calculated to verify the feasibility of the designed HEN under multiple operating conditions. To verify the validity of the method, the proposed methodology will be applied to a case study on an ammonia synthesis process heat transfer network design based on renewable energy. The results show that the method can obtain a flexible heat transfer network that is cost-effective and adaptable to multi-condition production for green ammonia synthesis.

Small-scale continuous apparatuses for solid product manufacturing are receiving increasing interest due to the demand for the fast market availability of specialty chemical products manufactured in integrated and modular processing plants. Relevant unit operations span from crystallization over solid−liquid separation and filter cake washing to drying. For this purpose, the quasi-continuous filter belt crystallizer (QCFBC) was developed and is presented here. The newly integrated unit operations with positive pressure filtration (Δpmax = 0.8 bar), filter cake washing (V˙wash = 55 mL·min−1), and convection drying (Tdry = 60 °C) have been individually characterized and integrated into the filter apparatus that has been modified for continuous operation. They were synchronized with the flexible cooling crystallization, enabling for a seamless production process. Sucrose in water was used as model substance system. Long-term operations of up to 14 h were successfully performed with dry pr... [more]

The effective and reliable performance of any pump can be significantly impacted by the piping system design. One of the essential points is the pump suction pipe. Poor design and dimension of the suction piping can lead to cavitation in the pump which affects its head and efficiency. The primary objective is to reduce the hydraulic losses of the suction piping in order to maintain a Net Positive Suction Head required by the pump. Suction piping is recommended to be short and straight, and branch connections, valves and elbows should be avoided, which is not always possible. In addition, cavitation can occur in the actual hydraulic elements installed on the pump suction. This work is focused on the investigation of cavitating hydraulic element in the suction pipe on the pump performance. A converging-diverging nozzle with a circular cross-section was used for this purpose. A straight pipe segment of constant diameter and the same length was used for comparison. Both elements were chara... [more]

Unstable combustion phenomena such as flame flashback, flame liftoff, extinction and blowout frequently take place during the operation of the bluff-body stabilized burner. Therefore, flame state monitoring is necessary for the safe operation of the bluff-body stabilized burner. In the present study, an electrical capacitance tomography (ECT) system was deployed to detect the permittivity distribution in the premixing channel and further characterize the flame states of stabilization, flashback, liftoff, extinction and blowout. A calderon-based reconstruction method was modified to reconstruct the permittivity distribution in the annular premixing channel. The detection results indicate that the permittivity in the premixing channel increases steeply when the flame flashback takes place and decreases obviously when the flame lifts off from the combustor rim. Based on the varied permittivity distribution at different flame states, a flame state index was proposed to characterize the fla... [more]

In order to realize the safe transportation of liquefied ethane pipeline in the Oilfield of China, it is necessary to fully study the process of pipeline replacement, operation and shutdown. The accurate calculation of physical property parameters and critical parameters is the basis of studying the gas-liquid two-phase flow and heat and mass transfer process of liquefied ethane in the pipeline. In this paper, different equations of states (EOSs) were used to predict the physical properties (such as density, dew point and dynamic viscosity) of ethane or ethane mixture, and the predicted results were compared with the corresponding experimental data from the literature. The prediction performance of different EOSs were evaluated by using two evaluation indicators, including average absolute deviation (AAD) and average relative deviation (ARD). The results showed that the PR-Peneloux EOS has the best performance for predicting the density of CH4-C2H6-N2 mixture with an ARD value of 4.46%... [more]

Electricity generation from renewable energy sources is emerging as a result of global carbon emission reduction policies. However, most renewable energy sources are non-dispatchable and cannot be adjusted to meet the fluctuating electricity demands of society. A flexible operation process has been proposed as an effective solution to compensate for the unstable nature of renewable energy sources. Thermal load fluctuations during flexible operation may cause creep−fatigue damage to the high-temperature components of thermal power plants, as they are designed with a focus on creep damage under a constant power level. This study investigated the residual life of high-temperature components, such as a superheater tube and a reheater header, to failure under flexible operation conditions using finite element analysis and empirical models. First, we determined an analytical solution for the straightened superheater tube under thermal conditions and compared it with the numerical solution to... [more]

Gas/liquid contactors are widely used in chemical and biotechnological applications. The selection and design of bubble-column-type gas/liquid contactors requires knowledge about the gas distributor design to provide appropriate gas flow patterns. This study presents the continuous chemisorption of CO2 in 0.1 molar sodium hydroxide solution in a counter currently operated gas/liquid Taylor-Couette disc contactor (TCDC). This vertical-column-type contactor is a multi-stage agitated gas/liquid contactor. The performance of a lab-size TCDC contactor in gas/liquid mass transfer operations was investigated. The apparatus design was adjusted for gas/liquid operations by installing perforated rotor discs to provide a rotational-speed-dependent dispersed gas phase holdup in the column. The parameters of dispersed gas phase holdup, volumetric mass transfer coefficient and residence time distribution were measured. In the first step, hydraulic characterization was performed. Then, the efficiency... [more]

Due to the excitation generated by the periodically alternate pumping of dual-hydraulic cylinders, vibration of concrete pump trucks (CPT) occurs. Excessive boom vibration will seriously affect the service life and operation safety of CPT. At the same time, the long boom structure of a CPT makes it very sensitive to the posture and pumping conditions, which directly affect the vibration characteristics of CPT in different postures and different working conditions. This paper establishes a finite element model of a type of CPT. Through force analysis of concrete in the straight pipe and elbow pipe during the pumping and reversing stages, an excitation model of the conveying pipe is established. Based on the secondary development of HyperWorks, a finite element model of CPT with multiple postures is built, and the dynamic response under multiple conditions is analyzed. Finally, the accuracy of the finite element model of CPT and the excitation model of the conveying pipe is verified by e... [more]

Ice disasters, such as ice storms, can cause serious damage to power systems. To understand ice disasters’ influences on power systems, this paper introduces a resilience evaluation frame for transmission and distribution systems during ice disasters. First, we built a vulnerability model for transmission and distribution systems under ice disaster weather. Then, we established an optimal load power shedding model for transmission and distribution systems. After this, according to the vulnerability model and the optimal power load power shedding model, we generated the fault scenario set of a system in the influence of an ice disaster. According to the curve of system resilience, we propose two resilience evaluation indices of transmission and distribution systems under ice disaster weather. Finally, we verified the efficacy and rationalization of the established resilience evaluation framework with an example in which a transmission and distribution system is coupled with a six-bus tr... [more]

High-power diesel-based or grid-connected irrigation systems are being replaced by battery-free, high-power stand-alone Photovoltaic Irrigation Systems (PVIS) that reduce energy costs by up to 80% and for which no experimental performance data are available. The operation of PVIS is affected by various factors, some unrelated to the quality of the PV system itself, that generate losses that affect their performance: losses that vary with the crop and its irrigation period, losses intrinsic to the PVIS design, and losses that happen as a consequence of the behavior of the end-user. To better understand the impact of each type of loss, the traditional performance ratio was factorized. This paper provides the PV community with experimental data on the performance of a battery-free 160 kWp PV-powered constant-pressure center-pivot irrigation system. The system was analyzed over three years of real operation, during which the performance ratio ranged from 49.0 to 53.2%.