Soybean is a highly valuable global commodity due to its versatility and numerous derivative products. During harvest, all non-seed materials become “straw”. Currently, this waste is pri-marily used for low-value purposes such as animal feed, landfilling, and incineration. To address this, the present work proposes a conceptual biorefinery aimed at converting soybean straw into higher-value products. The study began with data collection to identify potential conversion routes. Based on this information, a superstructure was developed, comprising seven conversion routes: four thermochemical routes (pyrolysis, combustion, hydrothermal gasification, and lique-faction), two biological routes (fermentation and anaerobic fermentation), and one chemical route (alkaline extraction). Each process was evaluated based on product yields, conversion times, and associated capital and operating costs. Using this data, an MILP (Mixed-Integer Linear Program-ming) optimization model was built in Pyomo u... [more]

This document contains supplementary material related to the article "Valorization of refinery fuel gas and biogenic gases from thermochemical conversion into low-carbon methanol", submitted to the 35th European Symposium on Computer Aided Process Engineering (ESCAPE 35).

The proliferation of Sargassum biomass in various coastal areas has led to environmental and socio-economic problems. However, due to their unique composition, these biomasses offer versatile applications, prompting research into their potential in third-generation biorefineries. In this study, the hydrothermal processing of Sargassum sp. was evaluated under specific conditions at 190 °C/50 min and 150 °C/30 min. The resulting hydrolysates (liquid phase) were used as alternative culture media for cultivation. Nine treatments for the cultivation of Arthrospira platensis were assessed, varying the concentration of hydrothermal hydrolysates (HH) at 190 °C/50 min: T1 (5% v/v), T2 (10% v/v), and T3 (15% v/v). T4 (5% v/v), T5 (10% v/v), and T6 (15% v/v), maintaining the same HH conditions, and with the addition of 0.7 g/L NaNO3; and treatments T7, T8, and T9 had concentrations of 5%, 10%, and 15% of HH, respectively, at 150 °C/30 min with the addition of 0.7 g/L NaNO3, respectively. Each tre... [more]

The field of material sciences has evolved vastly in the last two decades, largely due to the discovery of carbon nanomaterials such as graphene and its derivatives. Although they offer positive characteristics, the cost of production and material processing of these carbon nanomaterials has limited their application. However, scientists have started searching for cheaper and more environmentally friendly alternatives. Biochar, a carbonaceous material derived from biowaste, is the most viable alternative, as it offers characteristics on par with traditional carbon nanomaterials. This review will discuss the production of biochar from biomass, methods of production, the effects various conditions have on the production of biochar, biomass selection, current biochar applications, and the potential biochar has to produce hydrogen as an energy carrier.

Inspired by the vast potential of microalgae in the bioeconomy and the numerous applications and benefits associated with their cultivation, a multitude of pilot- and industrial-scale microalgae production systems have been developed in recent years. Both open and closed cultivation systems have been successfully utilized, with closed photo-bioreactors (PBRs) emerging as the most versatile option for various applications and products, enabling the implementation of advanced optimization strategies. Therefore, this short review provides a comprehensive overview of the different PBR configurations and their recent applications, primarily in large-scale but also in pilot- and laboratory-scale microalgae cultivation. A detailed discussion of the advantages, limitations, specific applications and recent advancements of each type of PBR is presented to aid researchers, engineers and industry stakeholders in selecting the most suitable PBR design for their specific goals and constraints. More... [more]

Kombucha is a traditional, fermented beverage made with an essential biomaterial known as SCOBY (symbiotic culture of bacteria and yeast). Three different tea types, namely black, green, and oolong, were compared in kombucha fermentation in terms of pH dynamics, the formation of SCOBY biomass, and the production of acetic acid. The rational, exponential, and polynomial models described pH dynamics with good fit, R2 > 0.98. The formation of SCOBY biomass and the production of acetic acid were modelled using sigmoidal functions, with three-parameter logistic and Gompertz models and four-parameter Boltzmann and Richards models. The F-test indicated that the three-parameter models were statistically adequate; thus, the Gompertz model was modified to present the biological meaning of the parameters. The SCOBY biomass formation rates ranged from 7.323 to 9.980 g/L-day, and the acetic acid production rates ranged from 0.047 to 0.049% acid (wt/vol)/day, with the highest values from the non-con... [more]

In this work, we propose a Mixed Integer Nonlinear Programming (MINLP) model to determine the optimal sustainable design of a poly(hydroxyalkanoate)s (PHAs) production plant configuration and its heat exchanger network (HEN). The superstructure-based optimization model considers different carbon sources as raw material: glycerol (crude and purified), corn starch, cassava starch, sugarcane sucrose and sugarcane molasses. The PHA extraction section includes four alternatives: the use of enzymes, solvent, surfactant-NaOCl or surfactant-chelate. Model constraints include detailed capital cost for equipment, mass and energy balances, product specifications and operating bounds on process units. To assess the feasibility of the PHA plant, we considered the Sustainability Net Present Value (SNPV) as the objective function, a multi-criteria sustainability metric that considers economic, environmental and social pillars. The Net Present Value (NPV) was also calculated. SNPV metric provides usef... [more]

Inspired by Nature, we propose that synergies between biorefinery and mineral refinery can be exploited so that at least a part of the carbon is captured before being released to the atmosphere. In doing so, carbon is captured not only from CO2 but also from biomass and developing more such processes may be the cornerstone for controlling CO2 emissions. A comparison of circular economy in traditional biorefineries and bio-mineral refineries is done by using general chemical formulas and it is shown that the bio-mineral refinery captures carbon. In this work, we have shown that Serpentine may be used to partially neutralise biomass pyrolysis oil. The extracted oil may be used as feedstock to produce downstream chemicals and further studies are required to produce the same.

Biorefineries can reduce carbon dioxide emissions while serving the global chemical demand market. Governments are also using carbon pricing policies, such as carbon taxes, cap-and-trade models, and carbon caps, as a strategy to reduce emissions. The use of biomass feedstocks in conjunction with carbon capture usage and storage technologies are mitigation strategies for global warming. Businesses can invest in these technologies to accommodate the adoption of these policies. Rapid action is necessary to halt global warming, which results in aggressive policies. In this work, a multi-period process design and planning problem is developed for the design and capacity expansion of biorefineries. The three carbon pricing policies are integrated into the model and parameters are selected according to the aggressive scenario denoted by the Paris Agreement. The results show that the cap-and-trade policy achieves a higher net present value evaluation over the carbon tax model across all pareto... [more]

There is a need to drastically reduce greenhouse gas emissions. While significant progress has been made in electrifying transport, heavy duty transportation and aviation are not likely to be capable of electrification in the near term, spurring significant research into biofuels. When coupled with carbon capture and storage, biofuels can achieve net-negative greenhouse gas emissions via many different conversion technologies such as fermentation, pyrolysis, or gasification to produce ethanol, gasoline, diesel, or jet fuel. However, each pathway has a different efficiency, capital and operating costs, and potential for carbon capture, making the optimal pathway dependent on policy and spatial factors. We use the Integrated Markal-EFOM System model applied to the USA, adding a rich suite of biofuel and carbon capture technologies, region-specific CO2 transportation and injection costs, and government incentives from the Inflation Reduction Act. We find that under current government ince... [more]

The preparation of activated carbons (ACs) from cherry stones and chemical activation with H3PO4 can be controlled by the experimental variables during the impregnation step in order to obtain a tailored porous structure of the as-prepared ACs. This control not only extends to the ACs’ texture and porosity development, but also to the chemical nature of their surface. The spectroscopic and elemental characterization of different series of ACs is presented in this study. The spectroscopic band features and assignments strongly depend on the H3PO4 concentration and/or the semi-carbonization treatments applied to the feedstock before impregnation, which ultimately influence different characteristics such as the AC hydrophilicity. Different surface chemistries arise from the different tailored impregnation solutions, showing a practical outcome for future applications of the as-prepared ACs.

Wood pellets are a versatile ingredient to produce bioenergy and bioproducts. Wood pellet manufacturing in Canada started as a way of using the excess sawdust from sawmilling operations. With the recent dwindling availability of sawdust and the growth in demand for wood pellets, the industry uses more non-sawdust woody biomass as feedstock. In this study, woody biomass materials received from nine wood pellet plants in British Columbia (BC) and Alberta were analyzed for their properties, especially those used for fractionating feedstock to make pellets. Half of the feedstock received at the plants was non-sawdust. Moisture contents varied from 10 to 60% wet basis, with the hog having an average of 50%. Ash contents ranged from 0.3 to 4% dry basis and were highest in the hog fraction. Bulk density varied from 50 to 450 kg/m3, with shavings having the lowest bulk density. Particle density ranged from 359 kg/m3 for infeed mix to 513 kg/m3 for sawdust. In total, 25% of particles received w... [more]

Considering energy conversion efficiency, pollution emissions, and economic benefits, combining biomass with fossil fuels in power generation facilities is a viable approach to address prevailing energy deficits and environmental challenges. This research aimed to investigate the thermodynamic and exergoeconomic performance of a novel power and cooling cogeneration system based on a natural gas−biomass dual fuel gas turbine (DFGT). In this system, a steam Rankine cycle (SRC), a single-effect absorption chiller (SEAC), and an organic Rankine cycle (ORC) are employed as bottoming cycles for the waste heat cascade utilization of the DFGT. The effects of main operating parameters on the performance criteria are examined, and multi-objective optimization is accomplished with a genetic algorithm using exergy efficiency and the sum unit cost of the product (SUCP) as the objective functions. The results demonstrate the higher energy utilization efficiency of the proposed system with the therma... [more]

The critical role of energy in contemporary life and the environmental challenges associated with its production imply the need for research and exploration of its novel resources. The present review paper emphasizes the continuous exploitation of non-renewable energy sources, suggesting the transition toward renewable energy sources, termed ‘green energy’, as a crucial step for sustainable development. The research methodology involves a comprehensive review of articles, statistical data analysis, and examination of databases. The main focus is biomass, a valuable resource for bioenergy and biopesticide production, highlighting not only its traditional diverse sources, such as agricultural waste and industrial residues, but also non-edible invasive alien plant species. This study explores the utilization of invasive alien species in circular economy practices, considering their role in bioenergy and biopesticide production. The potential conflict between bioproduct acquisition and foo... [more]

The pyrolysis process is a thermochemical conversion reaction that encompasses an intricate array of simultaneous and competitive reactions occurring in oxygen-depleted conditions. The final products of biomass pyrolysis are bio-oil, biochar, and some gases, with their proportions determined by the pyrolysis reaction conditions and technological pathways. Typically, low-temperature slow pyrolysis (reaction temperature below 500 °C) primarily yields biochar, while high-temperature fast pyrolysis (reaction temperature 700−1100 °C) mainly produces combustible gases. In the case of medium-temperature rapid pyrolysis (reaction temperature around 500−650 °C), conducted at very high heating rates and short vapor residence times (usually less than 1 s), the maximum liquid yield can reach up to 85 wt% (on a wet basis) or achieve 70 wt% (on a dry basis), with bio-oil being the predominant product. By employing the pyrolysis technique, valuable utilization of tobacco stem waste enriched with lign... [more]

The formation of solid deposits in the process of supercritical water gasification (SCWG) is one of the main problems hindering the commercial application of the process. Seven experiments were conducted with the grass Reed Canary Grass with different preheating temperatures, but all ended early due to the formation of solid deposits (maximum operation of 3.8 h). The position of solid deposits in the lab plant changed with the variation in the temperature profile. Since the formation of solid deposits consisting of salts, coke, and corrosion products is a severe issue that needs to be resolved in order to enable long-time operation, inner temperature measurements were conducted to determine the temperature range that corresponds with the zone of solid formation. The temperature range was found to be 400 to 440 °C. Wherever this temperature was first reached solid deposits occurred in the system that led to blockage of the flow. Additional to the influence of the temperature, the influe... [more]

The co-gasification of coal and biomass offers numerous benefits, including improved gasification efficiency, reduced pollution emissions, and the utilization of renewable resources. However, there is a lack of comprehensive research on the synergistic effects of, and influence parameters on, coal−biomass co-gasification. This study employs Aspen Plus simulations to investigate the co-gasification behavior of coal and corn straw, focusing on the synergistic effects and the impact of various operating conditions. A synergistic coefficient is defined to quantify the interactions between the feedstocks. Sensitivity analyses explore the effects of gasification temperature (800−1300 °C), coal rank (lignite, bituminous, anthracite), biomass mass fraction (0−50%), oxygen-to-carbon ratio, and steam-to-carbon ratio on the synergistic coefficients of effective syngas content (CO + H2), specific oxygen consumption, specific fuel consumption, and cold gas efficiency. The results reveal an optimal... [more]

This research paper presents a comprehensive study on the combustion of wheat straw pellets in a 10 kW fixed-bed reactor through a Computational Fluid Dynamics (CFDs) simulation and experimental validation. The developed 2D CFDs model in ANSYS meshing simulates the combustion process in ANSYS Fluent software 2021 R2. The investigation evaluates key parameters such as equivalence ratio, heating value, and temperature distribution within the reactor to enhance gas production efficiency. The simulated results, including combustion temperature and produced gases (CO2, CO, CH4), demonstrate a significant agreement with experimental combustion data. The impact of the equivalence ratio on the conversion efficiency and lower heating value (LHV) is systematically explored, revealing that an equivalence ratio of 0.35 is optimal for maximum gas production efficiency. The resulting producer gas composition at this optimum condition includes CO (~27.67%), CH4 (~3.29%), CO2 (~11.09%), H2 (~11.09%),... [more]

Given the urgency to combat climate change and ensure environmental sustainability, this review examines the transition to net-zero emissions in chemical and process industries. It addresses the core areas of carbon emissions reduction, efficient energy use, and sustainable practices. What is new, however, is that it focuses on cutting-edge technologies such as biomass utilization, biotechnology applications, and waste management strategies that are key drivers of this transition. In particular, the study addresses the unique challenges faced by industries such as cement manufacturing and highlights the need for innovative solutions to effectively reduce their carbon footprint. In particular, the role of hydrogen as a clean fuel is at the heart of revolutionizing the chemical and process sectors, pointing the way to cleaner and greener operations. In addition, the manuscript explores the immense importance of the European Green Deal and the Sustainable Development Goals (SDGs) for the... [more]

Cheese whey (CW) is the liquid by-product of cheese and yogurt making. This potential pollutant has high-quality nutrients exploitable through fermentation processes. Using high-intensity ultrasound on dairy products has shown several technological advantages for bioprocesses. Therefore, this study aimed to investigate the effect of high-intensity ultrasound (HIUS) on kefir grains biomass increase and specific metabolites in CW kefir. Fresh CW was ultrasonicated at 9.0 ± 2.7 and 18.0 ± 3.0 W/cm2 for 30 and 180 s, inoculated with kefir grains, and fermented for 40 h. Total exopolysaccharide production, kefir grains biomass increase, titratable acidity, pH, and soluble solids were analyzed every 8 h. CW pretreated with 18.0 ± 3.0 W/cm2 for 180 s and fermented for 16 h had significantly higher (p < 0.05) total exopolysaccharide concentration than the control: 212.7 ± 0.0 and 186.6 ± 0.0 mg/L, respectively. Ultrasonicated CW at 18 W/cm2 for 30 and 180 s at 24 h fermentation time had sig... [more]

This study investigates pneumatic conveying of four different biomass materials, namely cottonseeds, wood pellets, wood chips, and wheat straw. The performance of a previously proposed model for predicting pressure drop is evaluated using biomass materials. Results indicate that the model can predict pressure with an error range of 30 percent. To minimize the number of trial tests required, an optimization algorithm is proposed. The findings show that with a combination of three trial tests, there is a 60 percent probability of selecting the right subset for accurately predicting pressure drop for the entire range of tests. Further investigation of different training subsets suggests that increasing the number of tests from 3 to 7 can improve the probability from 60% to 90%. Moreover, thorough analysis of all three-element subsets in the entire series of tests reveals that when considering air mass flow rate as the input, having air mass flow rates that are not only closer in value but... [more]

This study introduces a novel methodology to evaluate the behaviour of biomass material by examining the ratio of aeration and deaeration time constants. To this end, a series of tests were conducted on four different materials, namely, cottonseed, wood chips, wood pellets, and wheat straw, in order to investigate their aeration and deaeration behaviours. The study derives the aeration and deaeration pressure drop equations, and discusses the corresponding time constant expression. Subsequently, the four materials were conveyed in 12 m long batch-fed and continuous pneumatic conveying pipelines to examine their behaviour in longer pipelines. The results indicate that the aeration and deaeration time constants increased with an increase in air superficial velocity. However, the ratio of the aeration and deaeration time constants was identified as a unique number, where a value close to 1 indicates a higher likelihood of plug flow. On the basis of the results, cottonseed, with the lowest... [more]

This review investigates the effects of the Brazilian agriculture production and forestry sector on carbon dioxide (CO2) emissions. Residual biomasses produced mainly in the agro-industrial and forestry sector as well as fast-growing plants were studied. Possibilities to minimize source-related emissions by sequestering part of carbon in soil and by producing biomass as a substitute for fossil fuel were extensively investigated. The lack of consistency among literature reports on residual biomass makes it difficult to compare CO2 emission reductions between studies and sectors. Data on chemical composition, heating value, proximate and ultimate analysis of the biomasses were collected. Then, the carbon sequestration potential of the biomasses as well as their usability in renewable energy practices were studied. Over 779.6 million tons of agricultural residues were generated in Brazil between 2021 and 2022. This implies a 12.1 million PJ energy potential, while 4.95 million tons of for... [more]

Upgrading wet biomass to char via hydrothermal carbonization is a promising method to produce valuable resources for adsorption of organic impurities. In this work, a fresh green seaweed, Ulva pertusa, was investigated to demonstrate the effects of pre-drying and pre-washing on the process and the hydrochar production. Surface moisture and bound moisture were found to affect this process. Hydrochar produced from fresh seaweed with additional water showed similar adsorption capacity to fresh seaweed without additional water and 38% higher than hydrochar from soaked dry seaweed. This was supported by FTIR spectra analysis, which showed that these hydrochars produced from fresh seaweed without additional water have the highest proportion of carboxyl functional groups.

Composites of sawdust and crushed polyethylene were obtained by pressing at 5−10 atm. The resulting pellets with a size of about 10−20 mm were then burned in airflow in a muffle furnace at a temperature of 800 °C. The combustion process was recorded, and obtained video data were analyzed. The data obtained made it possible to estimate the change in particle size at different stages of combustion. An increase in linear dimensions during conversion was achieved of up to 2 times. Particle swelling led to a decrease in mechanical strength and destruction of particles before complete burnout.