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Records with Subject: Process Operations
26. LAPSE:2023.34917
Integration of PV Sources in Prosumer Installations Eliminating Their Negative Impact on the Supplying Grid and Optimizing the Microgrid Operation
April 28, 2023 (v1)
Subject: Process Operations
Keywords: 3-phase 4-wire PV inverter, power quality improvement, prosumer installation, PV integration, voltage unbalance
This paper concerns the mitigation of voltage disturbances deteriorating power quality and disrupting the operation of LV distribution grids due to the high penetration of PV energy sources in prosumer installations. A novel control strategy for 3-phase 4-wire PV inverters is proposed, which ensures the transmission of PV active power and simultaneous compensation of load unbalance and reactive power, making the prosumer installation balanced and purely active. It results in the balance of phase voltages and the mitigation of their variability. Unlike other methods used for voltage regulation in LV grids, the proposed solution contributes to the reduction in losses, is simple, and does not require additional costs. In the paper, a control algorithm for the PV inverter is described. Its effectiveness was tested by simulation using a model of the real LV distribution grid developed in the PSCAD/EMTDC program. The results of the simulations are presented and evaluated.
27. LAPSE:2023.34792
Issues Related to Power Supply Reliability in Integrated Electronic Security Systems Operated in Buildings and Vast Areas
April 28, 2023 (v1)
Subject: Process Operations
Keywords: integrated security systems, operation, power supply, power supply system model, reliability
The article presents basic issues associated with the power supply of integrated electronic security systems (IESS) operated in various facilities. Ensuring the reliability of an IESS power supply is an important issue associated with the operation of these systems that are responsible for the safety of people, accumulated property, natural environment, and cooperating structures—e.g., storage facilities. IESSs are operated under harsh external or internal environmental conditions. In such a case, we are dealing with processes of beneficial or adverse impact, which actively affects IESS operation. The IESS operation process is also associated with ensuring power supply continuity under normal operating conditions. This also means ensuring transition to backup power supply systems in the event of failures. Therefore, an IESS should exhibit high reliability related to the power supply process. To this end, the article presents two representative IESSs operated in buildings and in a vast... [more]
28. LAPSE:2023.34371
Raiffa-Kalai-Smorodinsky Bargaining Solution for Bilateral Contracts in Electricity Markets
April 25, 2023 (v1)
Subject: Process Operations
Keywords: bilateral contracts, electricity market, game theory, Raiffa–Kalai–Smorodinsky bargaining solution
In electricity markets, bilateral contracts (BC) are used to hedge against price volatility in the spot market. Pricing these contracts requires scheduling from either the buyer or the seller aiming to achieve the highest profit possible. Since this problem includes different players, a Generation Company (GC) and an Electricity Supplier Company (ESC) are considered. The approaches to solve this problem include the Nash Bargaining Solution (NBS) equilibrium and the Raiffa−Kalai−Smorodinsky (RKS) bargaining solution. The innovation of this work is the implementation of an algorithm based on the RKS equilibrium to find a compromise strategy when determining the concessions to be made by the parties. The results are promising and show that the RKS approach can obtain better results compared to the Nash equilibrium method applied to a case study.
29. LAPSE:2023.34317
Automatic Energy-Saving Operations System Using Robotic Process Automation
April 25, 2023 (v1)
Subject: Process Operations
Keywords: automatic operation, building management device, continuously and optimally operation, energy-saving operation system, reduction of carbon dioxide emissions, robotic process automation
We have developed an energy-saving operations system featuring remote operation of central monitoring equipment installed in a building. This system applies robotic process automation to remote operation to automatically perform energy-saving operations on behalf of the operations manager. Furthermore, as another feature, the system requires only a local area network to connect to the central monitoring equipment enabling automatic operation to be performed regardless of the specifications of the central monitoring equipment. The items targeted for energy-saving operation by this system are the optimal operation of a heat source system, setting of the supply water temperature of heat source equipment, setting of room temperature, and setting of outside-air intake volume. At present, the operations manager has the role of performing these energy-saving operations, but finding the optimal value for each of these operations is a difficult task. An operations manager, moreover, is responsi... [more]
30. LAPSE:2023.34131
Analysis of the Operation of an Unheated Wooden Church to the Shaping of Thermal and Humidity Conditions Using the Numerical Method
April 25, 2023 (v1)
Subject: Process Operations
Keywords: Carbon Dioxide, indoor microclimate, numerical method, religious building, wooden structure
The article deals with the problem of the effects of using a wooden church on thermal and humidity conditions forming inside. Religious services in the studied site were provided several times a year. The building was not used in the remaining time. The analysis of the effects of the frequency of religious services and the number of people at the services on the formation of temperature and humidity conditions in the wooden church is provided in this paper. The effect of the presence of people in the church on CO2 concentration fluctuations was also studied. Analysis of the results showed that external conditions have the greatest effect on internal microclimate substitutions. The presence of people affects temporary fluctuations in internal parameters. Both the number of people attending the service and the time of year are important. An indoor air temperature amplitude of 9.4 °C was recorded during the winter period. The CO2 level in the church during the service exceeded the limit v... [more]
31. LAPSE:2023.34123
Diagnostic Protocol for Thermal Performance of District Heating Pipes in Operation. Part 1: Estimation of Supply Pipe Temperature by Measuring Temperature at Valves after Shutdown
April 24, 2023 (v1)
Subject: Process Operations
Keywords: cooling method, district heating network, non-destructive testing, polyurethane, thermal response time, valve
This study evaluates temperatures measured at district heating (DH) valves in manholes and their usability for non-destructively assessing the thermal performance of buried DH pipes. The study was conducted as a field test in which part of a DH network was shut down and the temperature decline in the valves was analysed in terms of absolute temperature and thermal response time from the DH pipe to the top of the valve. The calculated and measured supply pipe temperatures by the drainage valves were in good agreement, with 1% deviation. The valve measurement analysis from this study shows that the drainage valve has good potential to serve as a measurement point for assessing the thermal status of a DH network. However, the shutdown valve measurements were greatly affected by the manhole environment.
32. LAPSE:2023.34031
Operation Characteristics of Mechanical DC Circuit Breaker Combined with LC Divergence Oscillation Circuit for High Reliability of LVDC System
April 24, 2023 (v1)
Subject: Process Operations
Keywords: DC circuit breaker, LC divergence oscillation circuit, LVDC, zero point
DC systems are modernly starting to come into the spotlight again due to the carbon-neutral policy, the development of semiconductor devices for power, and the increase in digital loads. We need to prepare in advance solutions to problems that may arise from fault currents due to transients for future DC power grid models. In the case of DC, there is no current zero-point because there is no frequency. Therefore, a large switching surge is generated when the circuit breaker cuts off the fault current. The possibility of insulation breakdown is greater than that of AC in severe cases. We consider power semiconductors or superconducting current limiters as an alternative. However, DC breaking cannot be safely achieved by itself. For reliable DC breaking, mechanical circuit breakers must be used with them. Among the mechanical shut-off methods, we adopted the divergence oscillation method. It has the biggest advantage compared to other methods in that it has a simple structure by composin... [more]
33. LAPSE:2023.34021
Analysis of the Effect of Mass Parameters on Motorcycle Vibration and Stability
April 24, 2023 (v1)
Subject: Process Operations
Keywords: Bode plot, LabVIEW, motorcycle dynamics, shimmy, steering system, vibrations, wobble
This paper presents a vibration analysis method and an example of its application to evaluate the influence of mass parameters on torsional vibration frequencies in the steering system of a motorcycle. The purpose of this paper is to analyze to what extent vibration frequencies can change during their daily operation. These changes are largely due to the ratio of vehicle weight to driver and load. The complex dynamics make it very difficult to conduct research using simple models. It is difficult to observe the influence of individual parameters because they are strongly interrelated. This paper provides a description of the vibration analysis method, and the results are presented in the form of Bode diagrams and tables. On this basis, it was found that the driver, deciding on the way of using the vehicle and introducing modifications in it, influences the resonant frequencies of the steering system. Typical exploitation factors, on the other hand, do not cause significant changes, alt... [more]
34. LAPSE:2023.33953
Technology for Preventing the Wax Deposit Formation in Gas-Lift Wells at Offshore Oil and Gas Fields in Vietnam
April 24, 2023 (v1)
Subject: Process Operations
Keywords: asphalt-resin-paraffin deposits (ARPD), associated petroleum gas, high-wax oil, injection depth, offshore fields, operation of gas-lift wells
Within the past few decades, the production of high-wax oils at offshore fields in Vietnam has been fraught with severe problems due to the intense formation of asphalt-resin-paraffin deposits (ARPD) in the downhole oil and gas equipment. The formation of organic wax deposits in the tubing string led to a significant decrease in gas-lift wells production, efficiency of compressor units, transport capacity of the piping systems, along with an increase in equipment failure. Subsequently, the efficiency of gas-lift wells dramatically decreased to less than 40% as a whole. The existing methods and technologies for combating organic wax deposit formation in downhole equipment have many advantages. However, their use in producing high-wax anomalous oil does not entirely prevent the wax formation in the tubing string and leads to a significant reduction in oil production, transport capacity, and treatment intervals. The results of theoretical and experimental studies presented in this article... [more]
35. LAPSE:2023.33849
Temperature Estimation of SiC Power Devices Using High Frequency Chirp Signals
April 24, 2023 (v1)
Subject: Process Operations
Keywords: frequency response analysis, junction temperature estimation, reliability of power devices, signal injection, silicon carbide metal–oxide–semiconductor field-effect transistor, temperature sensitive electrical parameters
Silicon carbide devices have become increasingly popular in electric vehicles, predominantly due to their fast-switching speeds, which allow for the construction of smaller power converters. Temperature sensitive electrical parameters (TSEPs) can be used to determine the junction temperature, just like silicon-based power switches. This paper presents a new technique to estimate the junction temperature of a single-chip silicon carbide (SiC) metal−oxide−semiconductor field-effect transistor (MOSFET). During off-state operation, high-frequency chirp signals below the resonance frequency of the gate-source impedance are injected into the gate of a discrete SiC device. The gate-source voltage frequency response is captured and then processed using the fast Fourier transform. The data is then accumulated and displayed over the chirp frequency spectrum. Results show a linear relationship between the processed gate-source voltage and the junction temperature. The effectiveness of the propose... [more]
36. LAPSE:2023.33776
Improvement of Stand-Alone Solar PV Systems in the Maputo Region by Adapting Necessary Parameters
April 24, 2023 (v1)
Subject: Process Operations
Keywords: PV efficiency, PV installation, PV operation, PV power generation
With the energy crisis and the constant blackout in the Mozambique Power Company grid, the option of applying solar photovoltaic (PV) systems has been one of the most used alternatives in the neighborhoods of the Maputo region. However, inefficient power delivery caused by unproper sizing and installation of stand-alone solar PV systems has been contributing to the low utilization of solar energy potential in the Maputo region. The optimal sizing and installation of the solar PV system is addressed to evaluate the influence of installation and operation parameters on the power output of PV modules. In this topic, PV modules parameters such as cell temperature, the module’s slope and azimuth angles, the losses caused by excessive heating of the module cells, shadows and dust on the PV module and the cooling process at the back of the module are assessed in order to find out the consequence of inadequate installation and operation parameters of solar PV systems in the Maputo region. The... [more]
37. LAPSE:2023.33746
Circuit Breaker Failure Protection Strategy for HVDC Grids
April 24, 2023 (v1)
Subject: Process Operations
Keywords: algorithm, circuit breaker failure, HVDC grid, protection
HVDC grids demand the fast and reliable operation of the protection system. The failure of any protection element should initialize a backup protection almost immediately in order to assure the system’s stability. This paper proposes a novel backup strategy that covers the failure of the primary protection including the malfunctioning of the HVDC circuit breaker. Only local voltage measurements are employed in the proposed backup protection and the voltage derivative is calculated at both sides of the limiting inductor. Consequently, the speed and reliability of the protection system are enhanced, since no communication channel is needed. This paper contains a thorough specification of the proposed protection strategy. This strategy is validated in a four-terminal HVDC grid with various fault case scenarios, including high-resistance fault cases. The operation of the backup protection is reliable and remarkably fast.
38. LAPSE:2023.33578
Improvement of DC Fault Current Limiting and Interrupting Operation of Hybrid DC Circuit Breaker Using Double Quench
April 21, 2023 (v1)
Subject: Process Operations
Keywords: DC fault current limiting and interrupting operation, double quench, hybrid DC circuit breaker (DCCB), superconducting elements
In this paper, direct current (DC) fault current limiting and interrupting operation of hybrid DC circuit breaker (DCCB) using double quench, which consists of DCCB, a series resonance circuit, power electronic switch, surge arrestor, two separated current limiting reactor/resistor, and two superconducting elements, were suggested. The suggested hybrid DCCB can perform the interrupting operation after twice or once DC fault current limiting operation according to DC fault current amplitude. To verify the effective operation of the suggested hybrid DCCB, the modeling for the components of DCCB, the surge arrestor, and the SCE was carried out and its DC operational characteristics were analyzed. Through the analysis of the modeling results for the suggested hybrid DCCB, the advantages of hybrid DCCB were discussed.
39. LAPSE:2023.33479
A Study of Moist Air Condensation Characteristics in a Transonic Flow System
April 21, 2023 (v1)
Subject: Process Operations
Keywords: Laval nozzle, moist air, non-equilibrium condensation, relative humidity, transonic flow
When water vapor in moist air reaches supersaturation in a transonic flow system, non-equilibrium condensation forms a large number of droplets which may adversely affect the operation of some thermal-hydraulic equipment. For a better understanding of this non-equilibrium condensing phenomenon, a numerical model is applied to analyze moist air condensation in a transonic flow system by using the theory of nucleation and droplet growth. The Benson model is adopted to correct the liquid-plane surface tension equation for realistic results. The results show that the distributions of pressure, temperature and Mach number in moist air are significantly different from those in dry air. The dry air model exaggerates the Mach number by 19% and reduces both the pressure and the temperature by 34% at the nozzle exit as compared with the moist air model. At a Laval nozzle, for example, the nucleation rate, droplet number and condensation rate increase significantly with increasing relative humidi... [more]
40. LAPSE:2023.33446
Optimizing Thermal Efficiencies of Double-Pass Cross-Corrugated Solar Air Heaters on Various Configurations with External Recycling
April 21, 2023 (v1)
Subject: Process Operations
Keywords: collector thermal efficiency, cross-corrugated module, double-pass operation, external recycle, solar air collector
The effect of external-recycle operations on the thermal performance of double-pass cross-corrugated solar air heaters (SAH) under different operating conditions was investigated experimentally and theoretically. Additionally, the simultaneous ordinary equations were solved analytically for each proposed configuration. Four recycling types are introduced for improving the solar thermal performance with different external recycle processes, which are expected to enhance the heat transfer coefficient with a convective turbulent flow between the air and the absorber in the present study. Using recycling double-pass operations, two processes were conducted sequentially: air first flowed over the sinusoidal corrugated absorber plate and then flowed back later over the transverse sinusoidal corrugated bottom plate. Improved device performance was achieved due to the doubled heat transfer area over and under the corrugated absorber plate, from which both the sinusoidal cross-corrugated absorb... [more]
41. LAPSE:2023.33297
Investigating the Shielding Effect of Pulse Transformer Operation in Isolated Gate Drivers for SiC MOSFETs
April 21, 2023 (v1)
Subject: Process Operations
Keywords: ANSYS Q3D Extractor, CM noise, gate-driver, planar transformer, shielding, SiC MOSFET, wide-bandgap
Wide-bandgap technology evolution compels the advancement of efficient pulse-width gate-driver devices. Integrated enhanced gate-driver planar transformers are a source of electromagnetic disturbances due to inter-winding capacitances, which serve as a route to common-mode (CM) currents. This paper will simulate, via ANSYS Q3D Extractor, the unforeseen parasitic effects of a pulse planar transformer integrated in a SiC MOSFET gate-driver card. Moreover, the pulse transformer will be ameliorated by adding distinctive shielding layers aiming to suppress CM noise effects and endure high dv/dt occurrences intending to validate experimental tests. The correlation between stray capacitance and dv/dt immunity results after shielding insertion will be reported.
42. LAPSE:2023.33229
Why Can Simple Operation and Maintenance (O&M) Practices in Large-Scale Grid-Connected PV Power Plants Play a Key Role in Improving Its Energy Output?
April 21, 2023 (v1)
Subject: Process Operations
Keywords: operations and maintenance, photovoltaics, PV power plants, PV systems, solar energy
Existing megawatt-scale photovoltaic (PV) power plant producers must understand that simple and low-cost Operation and Maintenance (O&M) practices, even executed by their own personal and supported by a comparison of field data with simulated ones, play a key role in improving the energy outputs of the plant. Based on a currently operating 18 MW PV plant located in an under-developing South-Asia country, we show in this paper that comparing real field data collected with simulated results allows a central vision concerning plant underperformance and valuable indications about the most important predictive maintenances actions for the plant in analysis. Simulations using the globally recognized software PVSyst were first performed to attest to the overall power plant performance. Then, its energy output was predicted using existing ground weather data located at the power plant. Compared with the actual plant’s annual energy output, it was found that it was underperforming by −4.13%, le... [more]
43. LAPSE:2023.33139
Research on Temperature Monitoring Method of Cable on 10 kV Railway Power Transmission Lines Based on Distributed Temperature Sensor
April 20, 2023 (v1)
Subject: Process Operations
Keywords: DTS, heating fault, on-line monitoring, power cable, railway power transmission lines, temperature
Railway power transmission lines (RPTL) are power lines that provide nontraction power supply for railways, such as communications and signals along the railway. With the advancement of technology, power cables are being used more and more widely. Operational experience has shown that during the operation of power cables, abnormal heat is often caused by fault factors such as poor joint crimping and severe partial discharge caused by insulation defects, leading to cable burns in extreme cases. Distributed temperature sensors (DTS), a kind of spatial continuous temperature sensor using sensing optical fiber, can measure the temperature along the cable and are expected to realize on-line monitoring and positioning of cable heating faults. This paper first builds a finite element model of the cable under various faults to calculate the distribution characteristics of the temperature field of the faulty cable. Then the results are verified through experiments with the external sensing fibe... [more]
44. LAPSE:2023.33137
Functional and Operational Requirements to Be Fulfilled by Conical Picks Regarding Their Wear Rate and Investment Costs
April 20, 2023 (v1)
Subject: Process Operations
Keywords: conical picks, costs, longwall shearers, quality, roadheaders, underground mining
User’s choices of conical picks currently involve specifying their material and geometric parameters (functional requirements), incorporating the place and conditions of their work (operational requirements). The selection is usually made based on solely one criterion, which is the price. Thus, at the stage of both purchase and operation, the quality of picks, as well as their matching for a specific machine, are not assessed. The problem of defining whether the producer has fulfilled the user’s requirements arises only when the user questions the picks’ quality. Analysis of this problem has resulted in developing assumptions, concepts and research procedures based on the cutting process requirements. The procedure allows conducting tests to determine the geometric parameters of a pick, the type of material of the pick body and WC-Co insert, as well as the pick wear rate (intensity). The C2 index describes the wear rate (intensity)—the smaller its value, the slower the pick’s wear. Lab... [more]
45. LAPSE:2023.33108
Chemical Degradation of the La0.6Sr0.4Co0.2Fe0.8O3−δ/Ce0.8Sm0.2O2−δ Interface during Sintering and Cell Operation
April 20, 2023 (v1)
Subject: Process Operations
Keywords: cationic diffusion, impedance spectroscopy, interface, La0.6Sr0.4Co0.2Fe0.8O3−δ, Sm-doped ceria, X-ray photoelectron spectroscopy
A complete cell consisting of NiO-Ce0.8Sm0.2O3−δ//Ce0.8Sm0.2O3−δ//(La0.6Sr0.4)0.95Co0.2Fe0.8O3−δ elaborated by a co-tape casting and co-sintering process and tested in operating fuel cell conditions exhibited a strong degradation in performance over time. Study of the cathode−electrolyte interface after cell testing showed, on one hand, the diffusion of lanthanum from (La0.6Sr0.4)0.95Co0.2Fe0.8O3−δ into Sm-doped ceria leading to a La- and Sm-doped ceria phase. On the other hand, Ce and Sm diffused into the perovskite phase of the cathode. The grain boundaries appear to be the preferred pathways of the cation diffusion. Furthermore, a strontium enrichment was clearly observed both in the (La0.6Sr0.4)0.95Co0.2Fe0.8O3−δ layer and at the interface with electrolyte. X-ray photoelectron spectroscopy (XPS) indicates that this Sr-rich phase corresponded to SrCO3. These different phenomena led to a chemical degradation of materials and interfaces, explaining the decrease in electrochemical perf... [more]
46. LAPSE:2023.33055
The Importance of Optical Fibres for Internal Temperature Sensing in Lithium-ion Batteries during Operation
April 20, 2023 (v1)
Subject: Process Operations
Keywords: fibre Bragg grating, lithium-ion batteries, optical fibre sensors, temperature measurement, thermal management
Lithium-ion batteries (LiBs) are widely used as energy storage systems (ESSs). The biggest challenge they face is retaining intrinsic health under all conditions, and understanding internal thermal behaviour is crucial to this. The key concern is the potentially large temperature differences at high charge/discharge rates. Excess heat created during charge/discharge will accelerate irreversible aging, eventually leading to failure. As a consequence, it is important to keep battery states within their safe operating range, which is determined by voltage, temperature, and current windows. Due to the chemically aggressive and electrically noisy environment, internal temperature measurement is difficult. As a result, non-invasive sensors must be physically stable, electromagnetic interference-resistant, and chemically inert. These characteristics are provided by fibre Bragg grating (FBG) sensors, which are also multiplexable. This review article discusses the thermal problems that arise du... [more]
47. LAPSE:2023.33033
An Analysis of Countries’ Bargaining Power Derived from the Natural Gas Transportation System Using a Cooperative Game Theory Model
April 20, 2023 (v1)
Subject: Process Operations
Keywords: bargaining power, cooperative games, game theory, natural gas market, Nord Stream 2 pipeline, Shapley value
A large consumption of natural gas accompanied by reduced production capabilities makes Europe heavily dependent on imports from Russia. More than half of Russian gas is exported by transiting Ukraine, so in the context of the underlying conflict between the two, this is considered uncertain. Therefore, in this article, we modeled the natural gas transportation system using cooperative game theory in order to determine the bargaining power of the major players (Russia, Ukraine, Germany, and Norway) by using a form of the Shapley value. We described the interaction between countries as network games where utilities from transport routes are considered and proposed three scenarios where the gas flow from Russia to Ukraine is either diminished or completely interrupted, with the purpose of finding out how the bargaining power on this market is shifted in case of network redesign. In this context, we included in the analysis the scenario where the Nord Stream 2 pipeline will be finished. R... [more]
48. LAPSE:2023.32955
A Technology of Hydrocarbon Fluid Production Intensification by Productive Stratum Drainage Zone Reaming
April 20, 2023 (v1)
Subject: Process Operations
Keywords: completion of wells, innovative technology, intensification of production, nonlinear law, rock mass, well reamer
The paper proposes a new technology for fluid production intensification, in particular hydrocarbons, which is implemented via significant increasing of the local wellbore diameter in the interval, where the productive stratum is present. The proposed technology improves the well productivity by increasing the filtration surface area and opening new channels for filtering fluids into the well. The innovative, technical idea is to drill large diameter circular recesses in planes perpendicular to the well axis. After that, the rock mass located between the circular recesses are destroyed by applying static or dynamic axial loads. The required value of the axial force is provided by the weight of the standard drilling tool. As a result of the study, the analytical relations to specify the admissible radius of circular recesses and admissible thickness of rock mass between two adjacent circular recesses from the condition of safe operation are obtained. The numerical analysis carried out f... [more]
49. LAPSE:2023.32798
Overview of Solutions for the Low-Temperature Operation of Domestic Hot-Water Systems with a Circulation Loop
April 20, 2023 (v1)
Subject: Process Operations
Keywords: circulation heat loss, domestic hot water systems, heat exchanger, low return temperature, micro-booster heat pump, storage tank
The operation of typical domestic hot water (DHW) systems with a storage tank and circulation loop, according to the regulations for hygiene and comfort, results in a significant heat demand at high operating temperatures that leads to high return temperatures to the district heating system. This article presents the potential for the low-temperature operation of new DHW solutions based on energy balance calculations and some tests in real buildings. The main results are three recommended solutions depending on combinations of the following three criteria: district heating supply temperature, relative circulation heat loss due to the use of hot water, and the existence of a low-temperature space heating system. The first solution, based on a heating power limitation in DHW tanks, with a safety functionality, may secure the required DHW temperature at all times, resulting in the limited heating power of the tank, extended reheating periods, and a DH return temperature of below 30 °C. Th... [more]
50. LAPSE:2023.32708
Thermal Imaging Study to Determine the Operational Condition of a Conveyor Belt Drive System Structure
April 20, 2023 (v1)
Subject: Process Operations
Keywords: belt conveyor, diagnostics, mechanical failure, preventative maintenance, thermal imaging, underground mining
The paper discusses the results of a study carried out to determine the thermal condition of a conveyor power unit using a thermal imaging camera. The tests covered conveyors in the main haulage system carrying coal from a longwall. The measurements were taken with a thermal imaging diagnostic method which measures infrared radiation emitted by an object. This technology provides a means of assessing the imminence and severity of a possible failure or damage. The method is a non-contact measuring technique and offers great advantages in an underground mine. The thermograms were analysed by comparing the temperature distribution. An analysis of the operating time of the conveyors was also carried out and the causes of the thermal condition were determined. The main purpose of the research was to detect changes in thermal state during the operation of a belt conveyor that could indicate failure and permit early maintenance and eliminate the chance of a fire. The article also discusses th... [more]