Layout problems are an engineering task that heavily relies on project experience. During the design of a plant, various factors need to be considered. Most previous efforts on industrial layout design have focused on the arrangement of facilities in a plant. However, the area-wide layout was not thoroughly studied and the relationship between plant layout and area-wide layout was rarely mentioned. In this work, the key plant that has the greatest impact on the industrial area is figured out first, and then the coupling relationships between the key plant and the industrial area are studied by changing the occupied area and length-width ratio of the key plant. Both of them are achieved by changing the floor number. A hybrid algorithm involving the genetic algorithm (GA) and surplus rectangle fill algorithm (SRFA) is applied. Various constraints are considered to make the layout more reasonable and practical. In the case study, a refinery with 20 plants is studied and the catalytic crac... [more]

The process of homogenization of particulates is an indispensable part of many industrial processes, and, therefore, it is necessary to pay a special attention to this area and develop it. This paper deals with a complex study of homogenization of particulate matters in a rotary drum in terms of shape, size, and density of particles. In addition, the influence of operating parameters, such as drum filling capacity, rotational speed, and drum filling pattern are also investigated. Studies of reproducibility of discrete element method simulations, effects of rotary drum sizes or effects of drum volumetric filling to the mixture homogeneity index were also carried out. In general, the least satisfactory values of the homogeneity index resulted from the mixing of particles with different densities. The dominating factor of homogenization was the drum filling-up degree. The course of the homogeneity index in 140, 280, and 420 mm drums was very similar and after five revolutions of the drum,... [more]

Membranes, as the primary tool in membrane separation techniques, tend to suffer external deposition of pollutants and microorganisms depending on the nature of the treating solutions. Such issues are well recognized as biofouling and is identified as the major drawback of pressure-driven membrane processes due to the influence of the separation performance of such membrane-based technologies. Herein, the aim of this review paper is to elucidate and discuss new insights on the ongoing development works at facing the biofouling phenomenon in membranes. This paper also provides an overview of the main strategies proposed by “membranologists” to improve the fouling resistance in membranes. Special attention has been paid to the fundamentals on membrane fouling as well as the relevant results in the framework of mitigating the issue. By analyzing the literature data and state-of-the-art, the concluding remarks and future trends in the field are given as well.

To achieve the optimal operation of chemical processes in the presence of disturbances and uncertainty, a retrofit hierarchical architecture (HA) integrating real-time optimization (RTO) and control was proposed. The proposed architecture features two main components. The first is a fast extremum-seeking control (ESC) approach using transient measurements that is employed in the upper RTO layer. The fast ESC approach can effectively suppress the impact of plant-model mismatch and steady-state wait time. The second is a global self-optimizing control (SOC) scheme that is introduced to integrate the RTO and control layers. The proposed SOC scheme minimizes the global average loss based on the approximation of necessary conditions of optimality (NCO) over the entire operating region. A least-squares regression technique was adopted to select the controlled variables (CVs) as linear combinations of measurements. The proposed method does not require the second order derivative information,... [more]

Alkylate produced by catalyzed reaction of isobutane and olefin-rich streams is a desired component for gasoline blending. Fractionation of the alkylation reactor effluent is energy demanding due to the presence of close boiling point components and solutions cutting its energy intensity; expenses associated with this process are investigated intensely nowadays. This paper presents a novel conceptual design and techno-economic analysis of alkylation reaction effluent fractionation revamp to reach a cut in energy costs of the fractionation process without the need to revamp the rectification columns themselves, providing thus an alternative approach to a more sustainable alkylation process. Two cases are considered—A. additional steam turbine installation or B. combustion engine-driven heat pump-assisted rectification. Mathematical modeling of the considered system and its revamp is applied using the “frozen technology” approach. Real system operation features and seasonal variations ar... [more]

The principle of sustainable development is becoming more and more prominent in various schools, and the eco-campus in rural areas often has more room for display. The identification and assessment of cost-effective biomass resources appropriate for recycling represent an opportunity that may significantly improve the comprehensive efficiency of an eco-campus system, resulting in remarkable investment savings, pollution reduction, as well as reducing energy consumption and resources waste. The economic feasibility of two biogas-linked rural campus systems (Fanjiazhai Middle School, FJZ and Xidazhai Middle School, XDZ, Yangling, China), as well as their key technologies, is investigated, the two systems respectively represent two biobased agricultural production modes. It is found that the initial investment, operating investment, and total revenue of FJZ system is 1.37 times, 2.39 times, and 1.71 times of XDZ system respectively, thus indicating that FJZ campus is proved to be a “large... [more]

Emergent contamination warning systems are critical to ensure drinking water supply security. After detecting the existence of contaminants, identifying the types of contaminants is conducive to taking remediation measures. An online classification method for contaminants, which explored abnormal fluctuation information and the correlation between 12 water quality indicators adequately, is proposed to realize comprehensive and accurate discrimination of contaminants. Firstly, the paper utilized multi-fractal detrended fluctuation analysis (MF-DFA) to select indicators with abnormal fluctuation, used multi-fractal detrended cross-correlation analysis (MF-DCCA) to measure the cross-correlation between indicators. Subsequently, the algorithm fused the abnormal probability of each indicator and constructed the abnormal probability matrix to further judge the abnormal fluctuation of indicators using D−S evidence theory. Finally, the singularity index of the cross-correlation function and th... [more]

A review of the numerical modeling of the compression molding of the sheet molding compound (SMC) is presented. The focus of this review is the practical difficulties of modeling cases with high fiber content, an area in which there is relatively little documented work. In these cases, the prediction of the flows become intricate due to several reasons, mainly the complex rheology of the compound and large temperature gradients, but also the orientation of fibers and the micromechanics of the interactions between the fluid and the fibers play major roles. The details of this during moldings are discussed. Special attention is given to the impact on viscosity from the high fiber volume fraction, and the various models for this. One additional area of interest is the modeling of the fiber orientation.

Polymer flooding emulsions and microemulsions caused by tertiary oil recovery technologies are harmful to the environment due to their excellent stability. Two cationic hyperbranched polyamidoamines (H-PAMAM), named as H-PAMAM-HA and H-PAMAM-ETA, were obtained by changing the terminal denotation agents to H-PAMAM, which was characterized by 1H NMR, FT-IR, and amine possession, thereby confirmed the modification. Samples (300 mg/L) were added to the polymer flooding emulsion (1500 mg/L oil concentration) at 30 °C for 30 min and the H-PAMAM-HA and H-PAMAM-ETA were shown to perform at 88% and 91% deoil efficiency. Additionally, the increased settling time and the raised temperature enhanced performance. For example, an oil removal ratio of 97.7% was observed after dealing with the emulsion for 30 min at 60 °C, while 98.5% deoil efficiency was obtained after 90 min at 45 °C for the 300 mg/L H-PAMAM-ETA. To determine the differences when dealing with the emulsion, the interfacial tension, ζ... [more]

Multi-component liquid-fluidized beds are encountered in a variety of industrial processes. Often, segregation severely affects the performance of the process unit. Unfortunately, size-driven and density-driven separation processes may occur with a complex interplay, showing prevailing mechanisms that change with the operating conditions. For example, when the solids exhibit contrasting differences in size and density, even the direction of segregation can turn out hard to predict, giving rise for some systems to the so-called “layer inversion phenomenon”. A systematic experimental investigation is presented on 14 different binary beds composed of glass beads and ABS spheres with different size and density ratios and different bed composition. The analysis allows assessing the reliability of a model for predicting the segregation direction of fluidized binary beds (the Particle Segregation Model, PSM). By measurements of the solids’ concentration at the surface, expansion/segregation p... [more]

The solid-layer growth kinetics and resulting crystal purity for a well-mixed p-xylene (PX) melt with impurity of o-xylene (OX) or ethylbenzene (EB) were studied in this work at various cooling temperatures. A correlation based on the energy balance was adopted to describe the dependence of growth rate on the temperature gradient between melt and cooling medium. An empirical equation based on the mass balance was proposed to relate the effective distribution coefficient with growth rate, mass transfer coefficient, and impurity mole fraction. By fitting the proposed empirical equation with the experimental effective distribution coefficients, the mass transfer coefficients for the PX/OX and PX/EB mixtures were retrieved respectively.

The sustainable development of materials is one of the key targets in the modern era of engineering. These materials are developed by different waste products, following the concept of the circular economy. This study focuses on investigating the properties of concrete using carbon black as a partial replacement of natural fine aggregate at different percentages. Experiments were designed according to the British Standard (BS1881-Part-119) and American Standard (ASTM C-78) by including carbon black in concrete beams to perform as filler material to develop sustainable concrete. In this study, mechanical properties of concrete were targeted by developing beams using different percentages (0%, 25%, 50%, 75%, and 100%) as a replacement of fine aggregates. These beams were tested for flexural strength and, later on, the same beams were cut in the form of cubes, following the equivalent cube test mechanism for the compressive strength test. The waste carbon black lightweight concrete develo... [more]

Callicarpa candicans (Burm. f.) Hochr. (Callicarpa cana L.) is a medicinal plant that is distributed mainly in the tropics and subtropics of Asia and finds a wide range of uses in traditional medicine. In this study, we attempted and optimized the microwave-assisted hydro-distillation (MAHD) process to obtain essential oil from the leaves of C. candicans. In addition, the obtained oil was analyzed for volatile composition by gas chromatography−mass spectrometry (GC-MS) and assayed for bioactivity against several bacteria and cancer cell lines. To optimize the extraction process, response surface methodology (RSM) in combination with central composite design (CCD) was adopted. Experimental design and optimization were carried out with respect to three experimental factors including the ratio of water to raw material, extraction time, and microwave power. The optimal extraction conditions were obtained as follows: water to raw material ratio of 6/1 (v/w), extraction time 42 min, and micr... [more]

Curcumin was microencapsulated by porous starch using a spray dryer with a particle size between 1.5 and 2.0 µm and subjected to water bath (40−100 °C) and oven heating (150−200 °C) in comparison to non-encapsulated samples. The minimum possible encapsulation rate ranged from 26.75 to 52.23%. A reasonable thermal stability was observed after water bath heating with regard to 2,2-diphenyl-1-picrylhydrazyl free radical (DPPH) scavenging activity. On the other hand, the increase in oven heating temperature caused significant alterations compared with the control samples (p < 0.05). The encapsulated particles subjected to oven heating at 170 °C demonstrated serious collapse. The DPPH scavenging activity of non-encapsulated curcumin was significantly reduced (p < 0.05) from 48.94% ± 3.72% (control, 0 °C) to 40.42% ± 2.23% (oven heating, 160 °C); however, remained stable for the encapsulated samples (51.18% ± 4.86%−50.02% ± 1.79%) without significant difference (p < 0.05). The ABTS... [more]

In the present study, one of the possible methods of the bacterial cellulose processing is proposed via its dissolution in N-methylmorpholine-N-oxide using the stage of mechano-chemical activation of the solid polymer−solvent system. Preliminary solid-phase activation is apparently a decisive factor affecting the dissolution rate of bacterial cellulose in N-methylmorpholine-N-oxide. The effects of bacterial cellulose concentration, solvent nature, degree of polymerization and temperature on dissolution time were studied. The rheological behavior of the solutions does not change at 120 °C for at least half an hour that allowed us to process such solutions for films preparation. The films from these solutions by means of dry-wet jet spinning in aqueous coagulant were formed. The structure of the nascent cellulose and formed films was tested by the X-ray diffraction method and SEM. The thermal behavior of the films revealed an increase in the carbon yield for the formed films compared to... [more]

To alleviate the mode mismatch of multiple model methods for nonlinear systems when completely discrete dynamical equations are adopted, a semi-continuous piecewise affine (SCPWA) model based optimal control method is proposed. Firstly, a SCPWA model is constructed where modes evolve in continuous time and continuous states evolve in discrete time. Thanks to this model, a piecewise affine (PWA) system can switch at any time instant whereas mode switching only occurs at sample instants when a completely discrete PWA model is adopted, which improves the prediction accuracy of multi-models. Secondly, the switching condition is relaxed such that operating subspaces have overlaps and switching condition parameters are introduced. As a consequence, an optimal control problem with fixed mode switching sequence is established. Finally, a SCPWA model based model predictive control (MPC) policy is designed for nonlinear systems. The convergence of the MPC algorithm is proved. Compared with widel... [more]

The thin layer drying behavior of lettuce leaves was investigated using an indirect pilot solar dryer with thermal energy storage in water, equipped with solar collectors and photovoltaic cells. The drying procedure consisted of shredded lettuce leaves, temperature ≤ 52 °C, airspeed, 1.0 m∙s−1, and process time ~10.0 h. Fifteen drying models were adjusted to the experimental data obtained; three models with maximum values of coefficient of determination (R2)—Page, Midilli, and Kucuk, and Weibull Distribution, whose values of R2 ≥ 0.998, and other statistical parameters, χ2, SSE, and RMSE values closer to zero were chosen. The initial browning index BI = 120.5 ± 0.7 decreased compared to the dry sample BI = 78.99 ± 0.5, with chromatic coordinate degradations a* and b*; but not the luminosity L*; where ΔE = 8.26; whose meaning is that the dry sample is a “more opaque brownish color” due to the difference in the chroma ΔC = 6.65, and with a change from the yellow-green to yellow-red zone,... [more]

The difference of gas-solids flow between a circulating fluidized bed (CFB) downer and riser was compared by computational particle fluid dynamics (CPFD) approach. The comparison was conducted under the same operating conditions. Simulation results demonstrated that the downer showed much more uniform solids holdup and solids velocity distribution compared with the riser. The radial non-uniformity index of the solids holdup in the riser was over 10 times than that in the downer. In addition, small clusters tended to be present in the whole downer, large clusters tended to be present near the wall in riser. It was found that the different cluster behavior is important in determining the different flow behaviors of solids in the downer and riser. While the particle residence time increased evenly along the downward direction in the downer, particles with both shorter and longer residence time were predicted in the whole riser. The nearly vertical cumulative residence time distribution (R... [more]

The microbial oxidation of CH4 in biochar-modified soil cover is considered a potent option for the mitigation of emissions from old landfills or sites containing wastes full of low CH4 generation rates. The mechanism of methane oxidizing bacteria (MOB) can be enhanced by amending the landfill cover soil with biochar, which is recalcitrant to biological degradation and can adsorb CH4 while facilitating the growth and activity of MOB within its porous structure. However, the increase in the permeability coefficient and water content of the cover due to the addition of biochar also affects the methane removal efficiency. A hydrophobic biochar modified by KH-570 was employed to reduce the water content and to promote the diffusion and oxidation of CH4 in the cover. Several series of small-scale column tests were conducted to quantify the CH4 oxidation properties of the landfill cover soil amended with biochar and hydrophobic biochar under different levels of exposed CH4 concentrations (5%... [more]

An ion exchange dialysis (IED) is used in the recovery of aluminium from residue. In this paper, the face-centred central composite design (FC-CCD) of the response surface methodology (RSM) and desirability approach is used for experimental design, modelling and process optimization of a counter flow IED system. The feed concentration, feed flowrate, sweep flowrate and sweep concentration were selected as the process variables, with the Al transport across a Nafion 117 membrane as the target response. A total of 30 experimental runs were conducted with six centre points. The response obtained was analysed by analysis of variance (ANOVA) and fitted to a second-order polynomial model using multiple regression analysis. The actual R2 and standard deviation of the model are 0.9548 and 0.2932, respectively. Depending on the time zone of reference (24 h or 32 h), the highest enrichment of >1.50 was achieved. The designed variables were numerically optimized by applying the desirability funct... [more]

CFD (computational fluid dynamics) simulation using a commercial package (Fluent-ANSYS) on industrial rotary kilns using annulus-type burners and methane gas was carried out to examine the characteristics of the flame length and flow visualization. New influencing design and operating parameters—primary air swirl number, primary air inlet annulus diameter, and secondary air temperature—were investigated and discussed. The influence of these parameters on axial temperature distribution, axial mean mixture fractions, velocity vectors, mixture fractions, and temperature contours were investigated. The current numerical findings were compared with existing experimental results to validate the simulation approach. The results showed that the primary air swirl number had a remarkable influence on the flame length at a lower primary air inlet annulus diameter ratio of 2.3. Moreover, the flame length increased by 20% and 6% with increasing the swirl number from zero to one for primary air inle... [more]

The life cycle human health (HH) impacts related to aviation biofuels have been understood in a limited way. Life cycle impact assessment (LCIA) methods for assessing HH are often associated with a high level of uncertainty and a low level of consensus. As a result, it remains challenging to perform a robust assessment of HH impacts with a suitable LCIA method. This study aims to systematically compare six commonly used LCIA methods for quantifying HH impacts, in order to empirically understand the potential impacts of aviation biofuel production on HH and how the results are affected by the choice of methods. Three aviation biofuel production pathways based on different feedstocks (sugarcane, eucalyptus, and macauba) were analyzed and compared to fossil aviation biofuels, on the basis of a functional unit of 1 MJ aviation fuel. The majority of the LCIA methods suggest that, in respect to midpoint impacts, macauba-based biofuel is associated with the lowest impacts and eucalyptus-based... [more]

Accurately predicting wind power plays a vital part in site selection, large-scale grid connection, and the safe and efficient operation of wind power generation equipment. In the stage of data pre-processing, density-based spatial clustering of applications with noise (DBSCAN) algorithm is used to identify the outliers in the wind power data and the collected wind speed data of a wind power plant in Shandong Province, and the linear regression method is used to correct the outliers to improve the prediction accuracy. Considering the important impact of wind speed on power, the average value, the maximum difference and the average change rate of daily wind speed of each historical day are used as the selection criteria to select similar days by using DBSCAN algorithm and Euclidean distance. The short-term wind power prediction is carried out by using the similar day data pre-processed and unprocessed, respectively, as the input of back propagation neural network optimized by genetic al... [more]

In this paper, laboratory batch adsorption tests were performed to study the adsorption behavior of coke powder in a quinoline aqueous solution with the absence and presence of inorganic ions (K+ and Ca2+). Adsorption isotherms, thermodynamic parameters, and kinetic models were used to understand the sorption mechanism, and zeta potential measurements were performed to elucidate the effect of the inorganic ions on the adsorption. The results showed that coke powder exhibited a reasonably good adsorption performance due to its pore structure and surface characteristics, and the presence of K+ and Ca2+ could further improve the adsorption. Without inorganic ions, the adsorption capacity of coke powder for quinoline and the removal efficiency of quinoline were 1.27 mg/g and 84.90%, respectively. At the ion concentration of 15 mmol, the adsorption capacity of coke powder and quinoline removal efficiency in the presence of K+ reached 1.38 mg/g and 92.02%, respectively, whereas those in the... [more]

In this study, a well-to-wheels life cycle assessment was conducted to determine the environmental impacts from disposing of petroleum coke by converting it into liquid fuel. Specifically, three processes for converting petroleum coke and natural gas to Fischer Tropsch diesel were investigated, both with and without carbon capture and sequestration (CCS). Impact categories were calculated using the EPA’s TRACI 2.1 US-Canada 2008 midpoint method in SimaPro software. In addition, the impact of grid emissions on the overall process was assessed using two representative Canadian locations with high (Alberta) and low (Ontario) grid emissions. The results of each impact category were compared among the designs and against conventional petroleum and oil-sands derived diesel. Key findings showed that the proposed designs when operated using CCS in the low-emissions-grid location had lower life cycle GHG emissions than conventional petroleum and oil-sands derived diesel. Nevertheless, the vario... [more]