A one-dimensional (1D) simulation calculation model was created using GT-Power software to investigate the effect of an exhaust gas recirculation (EGR) in concert with the Miller cycle on engine fuel economy and using a 1.5 T gasoline direct injection (GDI) engine as the source engine. The engine was tested under partial loading, full loading, and declared working conditions. The results show that under partial load, the Miller cycle could improve engine fuel economy by reducing pumping losses. In the low-speed 1000 r/min full load region, the Miller cycle had a significant effect on increasing the engine fuel economy. When the Miller intensity was −29 °CA, the fuel consumption decreased by a maximum of 10.5%. At medium speeds, 2000 r/min to 3600 r/min, the Miller cycle did not improve fuel economy significantly. For the Miller cycle with late intake valve closure (LIVC), when the EGR rate was about 7%, the fuel consumption was reduced by about 1.3% compared with the original engine at... [more]

An integrated divertor simulation code, SONIC, has been developed in order to predict a self-consistent transport solution of the plasma, neutral and impurities in the scrape-off layer (SOL) and divertor. SONIC code has contributed to determining the divertor design and power handling scenarios for the Japanese (JA) fusion demonstration (DEMO) reactor. Radiative cooling scenario of Ar impurity seeding and the divertor performance have been demonstrated to evaluate the power exhaust scenarios with Psep = 230−290 MW. The simulation identified the decay length of the total parallel heat flux profile as being broader than the electron one, because of the ion convective transport from the outer divertor to the upstream SOL, produced by the plasma flow reversal. The flow reversal also reduced the impurity retention in the outer divertor, which may produce the partial detachment. Divertor operation margin of key power exhaust parameters to satisfy the peak qtarget ≤ 10 MWm−2 was determined in... [more]

Second-generation biomass is an underexploited resource, which can lead to valuable products in a circular economy. Available locally as food waste, gardening and pruning waste or agricultural waste, second-generation biomass can be processed into high-valued products through a flexi-feed small-scale biorefinery. The flexi-feed and the use of local biomass ensure the continuous availability of feedstock at low logistic costs. However, the viability and sustainability of the biorefinery must be ensured by the design and optimal operation. While the design depends on the available feedstock and the desired products, the optimisation requires the availability of a mathematical model of the biorefinery. This paper details the design and modelling of a small-scale biorefinery in view of its optimisation at a later stage. The proposed biorefinery comprises the following processes: steam refining, anaerobic digestion, ammonia stripping and composting. The models’ integration and the overall b... [more]

The demand for precise separation of particles, cells, and other biological matter has significantly increased in recent years, leading to heightened scientific interest in this topic. More recently, due to advances in computational techniques and hardware, numerical simulations have been used to guide the design of separation devices. In this article, we establish the theoretical basis governing fluid flow and particle separation and then summarize the computational work performed in the field of particle and cell separation in the last five years with an emphasis on magnetic, dielectric, and acoustic methods. Nearly 70 articles are being reviewed and categorized depending on the type of material separated, fluid medium, software used, and experimental validation, with a brief description of some of the most notable results. Finally, further conclusions, future guidelines, and suggestions for potential improvement are highlighted.

In this work, the computational particle fluid dynamics (CPFD) method is used to simulate the high-pressure visual fluidized bed experimental equipment independently designed and developed by the experimentation of the fluidized reduction process of iron ore powder. A numerical model for reducing iron ore fines in a three-dimensional fluidized bed is established, and the model is verified by combining numerical simulation and experimental testing. Moreover, the influences of different reducing factors on the reduction effect in the process of the fluidized reduction of iron ore fines are simulated in detail. Via the CPFD simulation of the fluidized reduction of iron ore fines, the optimal reduction pressure is found to be 0.2 MPa, and the optimal reducing gas is found to be H2. Moreover, the optimal gas velocity is 0.6 m/s, and the optimal reduction temperature is 923 K. This conclusion is consistent with the experimental measurements, so the simulation results can be used to verify th... [more]

The hydrodynamic characteristics of a rod-shaped squirmer swimming near a wall were studied numerically using the immersed boundary-lattice Boltzmann method in the swimming Reynolds number range of 0.1 ≤ Res ≤ 2.0, where the number of assembled squirmers was 2 ≤ i ≤ 4 and the distance between two adjacent assembled squirmers was 0.75 d ≤ s ≤ 1.5 d (d is the diameter of a single squirmer). The effect of Res, i and s on the swimming mode of the squirmer was explored. The results showed that there are four swimming modes after the first collision between the rod-shaped squirmer and the wall. There are also four swimming modes when Res changes from 0.1 to 2.0. Puller, pusher and neutral squirmers showed different swimming modes when i changed, and the effect degree of the flow at the previous moment on the squirmer’s motion was different for different values of i. The change in s only affected the trajectory of the squirmer without changing its motion mode. Puller, pusher and neutral squir... [more]

Carbon Capture and Storage (CCS) technology has attracted increasing attention as global climate change accelerates. Carbon dioxide removal processes under development include pressure swing adsorption (PSA) and chemical absorption using amine solvents. In this paper, an ammonia solvent, which is relatively inexpensive and has good material properties, was used instead of amines in the carbon dioxide removal process simulation as a chemical absorption method. This simulation used the eNRTL thermodynamics model which has the advantage of predicting ions in the liquid phase in Aspen Plus. A case study (Case Study 1) was conducted to verify the validity of the thermodynamic model. The purpose of this research was to find the operating conditions to eliminate more than 90% of the carbon dioxide contained in the flue gas from coal-fired power stations, and to lower heat duty and operating cost conditions. A second case study (Case Study 2) was conducted to find the operating conditions by c... [more]

In order to analyze the effect of different factors on the bouncing and rolling distance of soybeans at the time of seed throwing, tests and discrete element method (DEM) are employed to analyze test soil and three representative soybean varieties. The parameters between soybean seed particles and soil particles are calibrated by means of a piling test and simulation. A seed throwing test apparatus is improved to analyze the effects of seed throwing height, soil plane inclination angle and collision orientation on the bouncing and rolling distance of soybean seeds. The effect of relative seed throwing speed on the bouncing and rolling distance of soybean seeds is analyzed using a computer vision seeding test bench. On this basis, the above-mentioned test procedure is simulated and compared with the test results. The results showed that the bouncing distance of the soybean seed particles was not significant. The rolling distance had a certain randomness when the seed throwing height was... [more]

To build a DEM model of Cyperus esculentus seed particles, the shape and size of the Cyperus esculentus seed particles were measured and analyzed. The results showed that the dispersity in size had a normal distribution. Additionally, a certain functional relationship between the primary dimension and secondary dimensions was determined. The width of the seed was the primary dimension, and the other secondary dimensions (length and thickness) were calculated based on their relationships with the primary dimension. On this basis, an approach for modeling Cyperus esculentus seed particles based on the multi-sphere (MS) method was proposed. The discrete element analysis models of three varieties of Cyperus esculentus seeds were established with different numbers of filing spheres. Moreover, to obtain more accurate simulation parameters, first, a range of values of the simulation parameters was obtained by the experimental method. Second, the Plackett−Burman (PB) test and the path of steep... [more]

Burgeoning swarm intelligence techniques have been creating a feasible theoretical computational method for the modeling, simulation, and optimization of complex systems. This study aims to increase the coverage of a wireless sensor network (WSN) and puts forward an enhanced version of the sparrow search algorithm (SSA) as a processing tool to achieve this optimization. The enhancement of the algorithm covers three aspects. Firstly, the Latin hypercube sampling technique is utilized to generate the initial population to obtain a more uniform distribution in the search space. Secondly, a sine cosine algorithm with adaptive adjustment and the Lévy flight strategy are introduced as new optimization equations to enhance the convergence efficiency of the algorithm. Finally, to optimize the individuals with poor fitness in the population, a novel mutation disturbance mechanism is introduced at the end of each iteration. Through numerical tests of 13 benchmark functions, the experimental resu... [more]

Polymer electrolyte membrane fuel cells (PEMFC) are promising devices for securing future sustainable mobility. Their field of application ranges from locally emission-free stationary power generation to propulsion systems for vehicles of all kinds. Computational fluid dynamic (CFD) simulations are successfully used to access the internal states and processes with high temporal and spatial resolution. It is challenging to obtain reliable physical values of material properties for the parameterization of the numerous governing equations. The current work addresses this problem and uses numerically reduced models to parameterize sophisticated transient 3D-CFD models of a commercial PEMFC. Experimental data from a stack test stand were available as a reference for numerical optimization of selected parameters and validation purposes. With an innovative meshing approach, the homogenized channels approach, a reduction of computational cells by 87% could be achieved, thus enabling the unstea... [more]

Steam is commonly used for heating in industrial production and transmitted through the steam network. Along with the decarbonization of energy generation and utilization, electric boiler and combined heat and power (CHP) became the alternatives for steam generation. Thus, the steam network is becoming tightly coupled with the power system, which brings new challenges in the simulation and operation of the combined electric and steam system (CESS). A novel simulation approach for CESS that can balance both the simulation accuracy and speed is proposed. Piecewise linearization of the saturated steam property is used for model simplification, which accelerates the simulation speed while ensuring the accuracy. Meanwhile, the heat loss of the steam network takes both condensate loss and heat dissipation into account, which further improves the accuracy of heat loss calculation. In view of model solving, two computation frameworks are provided for back-pressure and extraction condensing the... [more]

The presented article deals with the design of equipment for measuring and testing hydrostatic transducers. The presented design of the device is used for measuring and testing hydrostatic transducers in laboratory conditions, especially hydraulic pumps. This shortens the testing time, with a reduction in economic costs for testing the elements of the hydraulic circuit or testing the properties of pumps and hydraulic fluids. By simulating the operating conditions occurring in practice, it is possible to verify and evaluate the parameters of mobile energy means used in hydraulic mechanisms. The designed laboratory equipment is used for measuring and testing hydrostatic transducers and properties of hydraulic fluids. A verification measurement of the flow of the hydrostatic transducer was performed on the proposed laboratory equipment. The output of the measurements is a confirmation of the functionality of the designed equipment. The results of the verification measurement were compared... [more]

In recent years, we have seen an increasing dependency between different urban critical infrastructures, which raises the demands on their analysis and cybersecurity. Current open-source solutions do not provide simulations of interconnected data networks and power grids, which are essential for analysing of both infrastructures weak parts and reducing the risk of emerging threats. The main purpose of this paper is to describe the design of a simulation platform that provides this type of simulation to customers using the virtual user interface. The paper describes the development of a complex model of interconnected power and data infrastructures. Created virtualization platform that consists of several open-source tools is described in detail. Outputs of this paper can be used for analysis of critical infrastructures at the level of urban networks.

γ-valerolactone can be a game-changer in the chemical industry because it could substitute fossil feedstocks in different fields. Its production is from the hydrogenation of levulinic acid or alkyl levulinates and can present some risk of thermal runaway. To the best of our knowledge, no studies evaluate the thermal stability of this production in a continuous reactor. We simulated the thermal behavior of the hydrogenation of butyl levulinate over Ru/C in a continuous stirred-tank reactor and performed a sensitivity analysis. The kinetic and thermodynamic constants from Wang et al.’s articles were used. We found that the risk of thermal stability is low for this chemical system.

In 2019, a new lethal and mutant virus (COVID-19) spread around the world, causing the deaths of millions of people. COVID-19 demonstrates that scientists are involved in significant research efforts to face bacteria with less effort than that dedicated to viruses. Since then, engineers and bio-materials scientists have been trying to develop antiviral research and find a suitable effective medication. Strategies and opportunities for interference diagnostics, treatment strategies, and predicting future factors became mandatory. From a statistical point of view, estimating and modelling these factors play an important role in preventing future viral epidemics. In this article, modelling the recovery rate of COVID-19 is investigated through a new distribution which is called the unit exponential Pareto distribution. The new continuous distribution with three parameters displays a prominent level of flexibility to model decreasing, symmetric, and asymmetric data with a monotone failure r... [more]

Demand trends towards mass customization drive the need for increasingly productive and flexible assembly operations. Walking-worker assembly lines can present advantages over fixed-worker systems. This article presents a multiproduct parallel walking-worker assembly line with shared automated stations, and evaluates its operational performance compared to semiautomated and manual fixed-worker lines. Simulation models were used to set up increasingly challenging scenarios based on an industrial case study. The results revealed that semiautomated parallel walking-worker lines could achieve greater productivity (+30%) than fixed-worker lines under high-mix low-volume demand conditions.

The ability to create “structured models” of biological simulations is becoming more and more commonplace. Although computer simulations can be used to estimate the model, they are restricted by the lack of experimentally available parameter values, which must be approximated. In this study, an Enhanced Segment Particle Swarm Optimization (ESe-PSO) algorithm that can estimate the values of small-scale kinetic parameters is described and applied to E. coli’s main metabolic network as a model system. The glycolysis, phosphotransferase system, pentose phosphate, the TCA cycle, gluconeogenesis, glyoxylate pathways, and acetate formation pathways of Escherichia coli are represented by the Differential Algebraic Equations (DAE) system for the metabolic network. However, this algorithm uses segments to organize particle movements and the dynamic inertia weight (ω) to increase the algorithm’s exploration and exploitation potential. As an alternative to the state-of-the-art algorithm, this adju... [more]

Example Aspen Plus chemical process simulations used in the book Exergy Tables: A Comprehensive Set of Exergy Values to Streamline Energy Efficiency Analysis, by Lingyan Deng, Thomas A. Adams II, and Truls Gundersen (McGraw-Hill Education, 2023). The examples are:

1. Medium-pressure steam generation using a natural-gas powered boiler
2. Medium-pressure steam generation using a natural-gas powered boiler with an economizer
3. Medium-pressure steam generation using an off-gas powered boiler
4. Postcombustion CO2 capture using diglycolamine (DGA) with CCS

Note, stream conditions may vary slightly from those in the book when simulated with different versions of the software.

Files are Aspen Plus v12.1, but should be openable on any version 12.1 or later.

Models and codes that were used in this work. Please read the simulation instruction.

These Aspen Plus v12 simulations are the solution or demonstration files for the book Learn Aspen Plus in 24 Hours, 2nd Edition, by Thomas A. Adams II. They are given as-is with no warranty or guarantee of accuracy or correctness. They are for educational purposes only.

The files list contains a large .zip of all files, or otherwise you can download them independently.

Files correspond to these tutorials:

Tutorial 2 Physical Property Modelling - Selecting physical properties. Understanding the database.
Tutorial 3 Problem Solving Tools - Design Specs and Sensitivity Analyses
Tutorial 4 Heat Exchangers - HEATER, HEATX
Tutorial 5 Equilibrium-based Distillation Models - RadFrac (in equilibrium mode)
Tutorial 6 Advanced Problem Solving Tools - Utilities, GHG Emissions, Optimization
Tutorial 7 Chemical Reactor Models - RSTOIC, REQUIL, RYIELD, RGIBBS, RCSTR, RPFR
Tutorial 8 Rate-based Distillation Models - RadFrac (in rate-based mode)
Tutorial 9 Custom Models and External Con... [more]

The semi-dry desulfurization of slime fluidized bed boilers (FBB) has been widely used due to its advantages of low cost and high desulfurization efficiency. In this paper, the cooperative optimization of a two-stage desulfurization processes in the slime fluidized bed boiler was studied, and a model-based optimization strategy was proposed to minimize the operational cost of the desulfurization system. Firstly, a mathematical model for the FBB with a two-stage desulfurization process was established. The influences of coal slime elements on combustion flue gas and the factors that may affect the thermal efficiency of the boiler were then analyzed. Then, on the basis of the developed model, a number of parameters affecting the SO2 concentration at the outlet of the slime fluidized bed boiler were simulated and deeply analyzed. In addition, the effects of the sulfur content of coal slime, excess air coefficient, and calcium to sulfur ratio were also discussed. Finally, according to the... [more]

This paper presents a novel design of the automatic pressure balancing valve, used in the in-line balanced pressure (ILBP) proportioner for the foam firefighting system, at a required percentage of solution. Featured in a four-chamber configuration with a double-acting diaphragm actuator, it can automatically maintain the foam concentrate pressure with the pressure in the supply water pipeline, within a precision level of 0.02 MPa (or 1.3%), under the design operating condition. The static characteristics at the equilibrium state have been discussed in terms of poppet displacement with reference to the geometrical dimensions and operating pressures of the valve. The dynamic response of the valve during the startup has been examined through building the mathematical model of the forces on the valve and solving it numerically using MATLAB. The results show that the response time of the valve is always less than 0.01 s, which fully satisfies the stability and hysteresis requirement. The p... [more]

Several Aspen Plus simulation files are presented which were used in the research paper by Chinedu Okoli and Thomas A. Adams II: "Design and Assessment of Advanced Thermochemical Plants for Second Generation Biobutanol Production Considering Mixed Alcohols Synthesis Kinetics" published in Industrial and Engineering Chemistry Research, vol 56, pp 1543-1558 (2017). Four Aspen Plus V8.4 workbook files are provided AS IS, with no guarantee of accuracy or functionality. They are the original files used in the underlying work and have not been groomed or sanitized.

The four base cases considered in this study are:

1. A "biomass only" process in which the entire plant's energy supply comes from biomass.
2. A "biomass only" process that uses a divided wall column as a part of the distillation sequence
3. A "NG and power import" process in which natural gas and grid electricity are used to provide supplementary power.
4. A "NG import" case in which natural gas (but not grid... [more]

The global demand for clean fuels is increasing in order to meet the requirements of the International Maritime Organization (IMO) of 0.5% global Sulphur cap and Tier III emission limits. Natural gas has begun to be popularized on liquefied natural gas (LNG) ships because of its low cost and environment friendly. In large-bore marine engines, ignition with pilot fuel in the prechamber is a good way to reduce combustion variability and extend the lean-burn limit. However, the occurrence of knock limits the increase in power. Therefore, this paper investigates the effect of pilot fuel injection conditions on performance and knocking of a marine 2-stroke low-pressure dual-fuel (LP-DF) engine. The engine simulations were performed under different pilot fuel parameters. The results showed that the average in-cylinder temperature, the average in-cylinder pressure, and the NOx emissions gradually decreased with the delay of the pilot injection timing. Furthermore, the combustion situation gra... [more]