LAPSE:2023.1882
Published Article

LAPSE:2023.1882
Numerical Simulation of the Operating Conditions for the Reduction of Iron Ore Powder in a Fluidized Bed Based on the CPFD Method
February 21, 2023
Abstract
In this work, the computational particle fluid dynamics (CPFD) method is used to simulate the high-pressure visual fluidized bed experimental equipment independently designed and developed by the experimentation of the fluidized reduction process of iron ore powder. A numerical model for reducing iron ore fines in a three-dimensional fluidized bed is established, and the model is verified by combining numerical simulation and experimental testing. Moreover, the influences of different reducing factors on the reduction effect in the process of the fluidized reduction of iron ore fines are simulated in detail. Via the CPFD simulation of the fluidized reduction of iron ore fines, the optimal reduction pressure is found to be 0.2 MPa, and the optimal reducing gas is found to be H2. Moreover, the optimal gas velocity is 0.6 m/s, and the optimal reduction temperature is 923 K. This conclusion is consistent with the experimental measurements, so the simulation results can be used to verify the reliability of the optimal operating conditions.
In this work, the computational particle fluid dynamics (CPFD) method is used to simulate the high-pressure visual fluidized bed experimental equipment independently designed and developed by the experimentation of the fluidized reduction process of iron ore powder. A numerical model for reducing iron ore fines in a three-dimensional fluidized bed is established, and the model is verified by combining numerical simulation and experimental testing. Moreover, the influences of different reducing factors on the reduction effect in the process of the fluidized reduction of iron ore fines are simulated in detail. Via the CPFD simulation of the fluidized reduction of iron ore fines, the optimal reduction pressure is found to be 0.2 MPa, and the optimal reducing gas is found to be H2. Moreover, the optimal gas velocity is 0.6 m/s, and the optimal reduction temperature is 923 K. This conclusion is consistent with the experimental measurements, so the simulation results can be used to verify the reliability of the optimal operating conditions.
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Keywords
CPFD, fluidized bed, iron ore fines, metallization rate, Simulation
Subject
Suggested Citation
Wan ZW, Huang JY, Zhu GM, Xu QY. Numerical Simulation of the Operating Conditions for the Reduction of Iron Ore Powder in a Fluidized Bed Based on the CPFD Method. (2023). LAPSE:2023.1882
Author Affiliations
Wan ZW: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 211156, China
Huang JY: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 211156, China
Zhu GM: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 211156, China
Xu QY: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 211156, China
Huang JY: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 211156, China
Zhu GM: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 211156, China
Xu QY: School of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 211156, China
Journal Name
Processes
Volume
10
Issue
9
First Page
1870
Year
2022
Publication Date
2022-09-16
ISSN
2227-9717
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Original Submission
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PII: pr10091870, Publication Type: Journal Article
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LAPSE:2023.1882
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https://doi.org/10.3390/pr10091870
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Feb 21, 2023
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