The non-structural model of heat exchanger networks (HENs) offers a wide solution space for optimization due to the random matching of hot and cold streams. However, this stochastic matching can sometimes result in infeasible structures, leading to inefficient optimization. To address this issue, a tabu matching based on a heuristic algorithm for HENs is proposed. The proposed tabu-matching method involves three main steps: First, the critical temperature levels—high, medium, and low-temperature intervals—are determined based on the inlet and outlet temperatures of streams. Second, the number of nodes is set according to the temperature intervals. Third, the nodes of streams are flexibly matched within the tabu rules: the low-temperature interval of hot streams with the high-temperature interval of cold streams; the streams crossing cannot be matched. The results revealed that by incorporating the tabu rules and adjusting the number of nodes, the ratio of the feasible zone in the whole... [more]

Converter blowing limestone powder making slag steelmaking process has the advantages of low carbon and high efficiency, and can realize the resource utilization of CO2 in the metallurgical process, which is in line with the development direction of green metallurgy. Based on a thermogravimetric-differential thermal analyzer, the kinetic mechanism of decomposition of small limestone at steelmaking temperatures was investigated by a modified double extrapolation method. The results showed that with a higher rate of heating, limestone decomposition lagged, and decomposition temperature increased. Furthermore, the smaller the limestone particle size, the lower the activation energy of decomposition. Compared with N2, air, and O2, small limestone powder used for converter blowing could complete more rapid decomposition, and the time required for decomposition shortened by about 1/3, although the decomposition temperature increased in the CO2. The limestone decomposition rate increased and... [more]

Aimed at the characteristics of multi-source heterogeneity and the rapid generation of data in digital twin workshops, as well as the current situation where communication protocols between equipment within the workshop vary greatly and are difficult to interconnect, a data integration method based on OPC UA is designed. Firstly, combining the process flow and data source characteristics of array antenna assembly, a data collection and transmission scheme based on OPC UA was designed. Secondly, a process information model of array antenna assembly was established to realize data perception and transmission and solve the difficulties of complex data structure, high real-time requirements, and heterogeneous data in digital twin workshop. Finally, the proposed method and model were applied to the performance prediction platform for an array antenna assembly process based on digital twins, achieving perception of process data during the assembly process of array antennas, and achieving per... [more]

When a single-axis parallel hybrid electric vehicle (HEV) equipped with a multi-speed AMT gearbox is in its shifting process, the superposition of dynamic characteristics of multiple power sources and the intervention and withdrawal of AMT transmissions can easily cause significant vehicle longitudinal jerk. To achieve rapid and smooth output changes during the shifting process, this paper proposes an integrated multi-stage robust shifting control method for a single-axis parallel hybrid electric vehicles with a multi-speed AMT gearbox. First, models of key driveline components are constructed, and the shifting process is divided into five stages to provide a clear description of the control problem. Subsequently, we reproduce an integrated multistage robust control method to achieve favorable switching performance and control robustness under external disturbances. We propose a data-driven model predictive control strategy based on additional constraints in the torque unloading and re... [more]

To investigate the effect of microwave irradiation on the rate of magnetite reduction while increasing the gas phase diffusion rate limit, the microstructure and kinetics of CO reduction of magnetite powder were studied. The investigation was conducted through microwave irradiation and conventional heating at 900~1100 °C. Under the two heating methods, the iron crystal is selectively reduced and gradually expanded along the direction normal to the length of the ore powder, forming a strip of iron crystal that penetrates the powder and expands outward across the width. The microwave field can effectively improve the sintering of minerals. The changes in Avrami exponents m and k in the reduction process were determined by combining the Johnson−Mehl−Avrami (JMA) model with the lnln method. The microwave field did not change the limiting step. Microwave irradiation proves to be the most effective means to enhance both the initial reduction rate and the rate during the primary iron crystal... [more]

Taking the specific production geological conditions of the auxiliary transportation lane in the west area of Gaojiabao coal mine of Shaanxi Zhengtong Coal Industry as the research background, based on the anchorage support theory and the characteristics of the TBM digging process, numerical simulation, theoretical analysis, and other research methods were used to investigate the depth of the destruction of the plastic zone of the surrounding rock of the roadway to form the reasonable support parameters of a large cross-section of hard rock roadway suitable for TBM digging and to propose an intelligent digging and support process of the TBM corresponding to the on-site practice. The proposed intelligent tunneling support technology corresponds to a field practice of TBM. The study shows that: combined with the field industrial test and adjusted by the peripheral rock deformation and damage law, the anchor diameter of 20 mm, the length of 2500 mm left-hand threaded steel anchors, row sp... [more]

The traditional manufacturing systems are often enterprise-centric systems, whereas the modern chemical industry is oriented towards industrial chain integration. Enterprise entities present a loosely coupled state at the scale of the industrial chain, with decentralized characteristics. This poses greater challenges and requirements for the industrial safety system. Based on the characteristics of the chemical manufacturing industry and blockchain, the application of the information security of blockchain in the chemical manufacturing industry is studied herein and the cyber-physical systems security architecture model of dual blockchains is proposed. The first-layer blockchain is applied at the system’s core function level to solve security issues at the system level and provide security guarantees for communication, transactions, and billing between users and manufacturers. Meanwhile, the second layer involves the system resource layer, which not only solves the security problem of... [more]

Drill bits are the main rock-breaking tools in the petroleum and gas industry. Their performance directly affects the quality, efficiency, and cost of drilling. Drill bit manufacturing mainly employs traditional mold forming processes such as milling molding and press molding, which have low production efficiency and long processing cycles and are not conducive to rapid responses to field requirements. Inadequate production accuracy makes it difficult to produce drill bits with complex structures. Three-dimensional (3D) printing technology has fast molding speeds and high molding accuracy. In this paper, 3D printing was applied for the first time to the manufacture of molds for carcass polycrystalline diamond compact (PDC) drill bits and PDC−cone hybrid drill bits. In comparison with forging and milling molding, 3D printing improved production efficiency. The manufactured molds had higher machining accuracy. The ability of 3D printing to make molds with complex surfaces enables the dev... [more]

Carbon emissions have gained worldwide attention in the industrial era. As a key carbon-emitting industry, achieving net-zero carbon emissions in the manufacturing sector is vital to mitigating the negative effects of climate change and achieving sustainable development. The rise of intelligent technologies has driven industrial structural transformations that may help achieve carbon reduction. Artificial intelligence (AI) technology is an important part of digitalization, providing new technological tools and directions for the low carbon development of enterprises. This study selects Chinese A-share listed companies in the manufacturing industry from 2012 to 2021 as the research objects and uses a fixed-effects regression model to study the relationship between AI and carbon emissions. This study clarifies the significance of enterprise AI technology applications in realizing carbon emissions reduction and explores the regulatory mechanism from the perspective of the innovation effec... [more]

A split grouting-reinforced body (SGRB) is the new surrounding rock that forms after split grouting reinforcement in tunnels and underground engineering, and its shear-seepage behavior is one of the critical factors affecting tunnel stability. The effects of seepage pressure, confining pressure, and the roughness of the soil−slurry interface on the shear-seepage characteristics of SGRB specimens were investigated using a modified triaxial shear-seepage coupling test system. The failure mechanism for the SGRB was analyzed taking into account its seepage behavior and mechanical characteristics. The results showed that the seepage process of the SGRB specimens could be divided into four stages according to the seepage velocity, including the waterless, rapid, decelerating, and steady seepage stages, and the corresponding water turbidity in the seepage stages was classified as turbid, mildly turbid, or clear, respectively. The peak shear stress of the soil−slurry interface of the SGRB spec... [more]

Scaling bioprocesses remains a major challenge. Since it is physically impossible to increase all process parameters equally, a suitable scale-up strategy must be selected for a successful bioprocess. One of the most widely used criteria when scaling up bioprocesses is the specific power input. However, this represents only an average value. This study aims to determine the Kolmogorov length scale distribution by means of computational fluid dynamics (CFD) and to use it as an alternative scale-up criterion for geometrically non-similar bioreactors for the first time. In order to obtain a comparable Kolmogorov length scale distribution, an automated geometry and process parameter optimization was carried out using the open-source tools OpenFOAM and DAKOTA. The Kolmogorov−Smirnov test statistic was used for optimization. A HEK293-F cell expansion (batch mode) from benchtop (Infors Minifors 2 with 4 L working volume) to pilot scale (D-DCU from Sartorius with 30 L working volume) was carri... [more]

Modeling and assessing the sustainability of machining systems has been considered to be a crucial approach to improving the environmental performance of machining processes. As the most common machining system, the computer numerical control (CNC) milling system is a typical man−machine cooperative system where the activities of the machine tool and operator generate material and energy consumption. However, the energy consumption of the operator in the CNC milling system has often been ignored in most existing research. Therefore, existing methods fail to provide a comprehensive understanding of the sustainability of the CNC milling system. To fill this gap, an exergy loss assessment method is proposed to investigate the sustainability of the CNC milling system, where the energy consumption of the operator, the energy consumption of the machine tool, and material consumption are taken into consideration. The key performance indexes of the energy consumption of the operator, the energ... [more]

Waste valorization is attracting not only the scientific world but also the world. Acetylcellulose wastes from cigarette filter residuals are signified as the largest global impact of solid waste. Acetylcellulose recycling for desired products is a promising way for environmental management. In this regard, the current investigation is dealing with the immersion of residual filters sequentially into aqueous solutions of alkali and ethanol before water washing, which converts them into a superhydrophobic acetylcellulose adsorbent material. The morphology and characteristics of the acetylcellulose fiber were characterized using a Scanning Electron Microscope (SEM) and Fourier-Transform infrared spectroscopy (FTIR). The adsorption tendency was checked for Levafix Blue dye compromised in an aqueous stream as a model textile polluted effluent. The experimental results exposed that the acetylcellulose fiber displayed a sensible textile dye elimination from the dying stream. Langmuir isotherm... [more]

The heat and moisture transfer process in deformable porous media commonly exists in material drying, solid waste treatment, bioengineering, and so on. The transfer process is accompanied by deformation of the solid skeleton and pore interface structure, which limits the transfer rate and affects quality. Microwave and ultrasound are the main representatives of reinforcement technology. However, as the moisture decreases, the energy utilization efficiency of microwaves decreases significantly. Based on the experimental and theoretical methods, the enhancement mechanism of ultrasound on the process is studied, which provides guidance for the wide application of ultrasonic enhancement. With the increase in ultrasound power, the pore area and the moisture effective diffusion coefficient gradually increase. A macroscope mathematical model for ultrasonic-coupled thermal-hydro-mechanical modeling is developed, and the results show that ultrasound increases the temperature gradient within mat... [more]

Solutions for enhancing parameter identification effects for multivariate equation-error systems in random interference and parameter coupling conditions are considered in this paper. For the purpose of avoiding the impact of colored noises on parameter identification precision, an appropriate filter is utilized to process the autoregressive moving average noise. Then, the filtered system is transformed into a number of sub-identification models based on system output dimensions. Founded on negative gradient search, a new multivariate filtering algorithm employing a partial coupling approach is proposed, and a conventional gradient algorithm is derived for comparison. Parameter identification for multivariate equation-error systems has a high estimation accuracy and an efficient calculation speed with the application of the partial coupling approach and the data filtering method. Two simulations are performed to reveal the proposed method’s effectiveness.

This research presents a straightforward, effective, and eco-friendly method for the production of silver nanoparticles (AgNPs) and copper oxide nanoparticles (CuONPs) using the dried fruit of Amomum subulatum as a reducing, stabilizing, and capping agent. The formation of AgNPs and CuONPs is supported by the presence of a surface plasmon resonance band (SPR) at 440 nm for AgNPs and 245 nm for CuONPs. Additionally, the identification of specific biomolecules responsible for the synthesis of AgNPs and CuONPs was confirmed through FTIR spectra analysis. The Transmission electron microscope (TEM) images demonstrated that AgNPs and CuONPs had spherical shapes, with mean particle diameters of 20.6 nm and 24.7 nm, respectively. X-ray diffraction and selected area electron diffraction (SAED) analyses provided evidence of the crystalline nature of the synthesized AgNPs and CuONPs. Additionally, the presence of silver and copper elements was observed through energy-dispersive X-ray spectroscopy... [more]

Horizontal well multi-cluster fracturing technology is crucial for the economic development of fractured shale reservoirs. The abundance of natural fractures in shale reservoirs significantly influences the propagation path of hydraulic fractures and determines the formation of complex fracture networks. To investigate the impact of natural weak planes on the geometric parameters of fractures in shale reservoirs, we first conducted tests on the mechanical characteristics of core samples from outcropping shale in the Weiyuan area using the indoor three-point bending method and digital image correlation (DIC) technology, providing data validation for subsequent numerical models. Secondly, considering the interaction between hydraulic and natural weak planes in three-dimensional space, we established a three-dimensional numerical model for horizontal well fracturing to simulate the synchronous competition and expansion of fractures in multi-cluster fracturing. Based on this foundation, we... [more]

Biomaterials are mostly any natural and synthetic materials which are compatible from a biological point of view with the human body. Biomaterials are widely used to sustain, increase, reestablish or substitute the biological function of any injured tissue and organ from the human body. Additionally, biomaterials are uninterruptedly in contact with the human body, i.e., tissue, blood and biological fluids. For this reason, an essential feature of biomaterials is their biocompatibility. Consequently, this review summarizes the classification of different types of biomaterials based on their origin, as natural and synthetic ones. Moreover, the advanced applications in pharmaceutical and medical domains are highlighted based on the specific mechanical and physical properties of biomaterials, concerning their use. The high-priority challenges in the field of biomaterials are also discussed, especially those regarding the transfer and implementation of valuable scientific results in medical... [more]

Dyes are responsible for major environmental issues globally due to their toxicity, large-scale production, and extensive use in various industrial sectors. Pollution caused by hazardous dyes is mainly due to textile waste, which is constantly discharged into the aquatic system, often causing harm to humans and affecting water quality. In recent years, the removal of dyes from industrial textile wastewater has been a major challenge. Numerous technologies and methods have been developed to remove dyes from wastewater and meet clean water requirements. In this study, the effectiveness of activated carbon prepared by chemical activation of jujube stones for textile wastewater treatment was investigated. The effects of the concentration of H3PO4 and the carbonization temperature on the activated carbon’s properties were studied. Several physicochemical methods, including Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), X-ray diffraction, methylene blue i... [more]

The precise identification of faults in centrifugal pumps is crucial for ensuring their safe and stable operation, given their significance as vital industrial equipment. This article aims to rigorously examine and analyze the flow characteristics of centrifugal pumps under two specific conditions: normal blade operation and a single blade breakage fault. Through systematic comparison and in-depth study, this article sheds light on distinguishing flow patterns exhibited by these pumps under both normal and fault scenarios. Utilizing validated numerical simulation methods, a thorough analysis is conducted to explore the flow condition and energy characteristics of the impeller channel following the breakage of a single blade. Additionally, the article investigates changes in the pressure pulsation characteristics of the pump volute as a result. The numerical simulation results reveal that the head of the centrifugal pump decreases at all flow points when a single blade breaks. However,... [more]

Processing aids are utilized during raw sugar manufacturing at sugarcane processing facilities to mitigate unwanted contamination from microorganisms and their associated exopolysaccharides (EPS). Microorganisms in processing facilities contribute to sugar losses through sucrose inversion and consumption, with many bacteria strains subsequently producing dextran and fructan EPS that can cause downstream issues related to viscosity and crystallization. Similar issues also result from the presence of unwanted starches from plant material in cane juices. Processing aids include biocides for bacterial inhibition, and enzymes (e.g., dextranase, amylase) to break down polysaccharides in juices. However, oxidizing biocide processing aids (e.g., sodium hypochlorite) may inhibit enzymatic processing aid activity. In this study, biocides (sodium hypochlorite, carbamate, and hop extract) and enzymes (dextranase and amylase) were simultaneously added to sugarcane juice to measure residual enzymati... [more]

Nitrate catalytic reduction in a continuous system was studied in the presence of Pd-Cu macrostructured catalysts synthesized through a novel washcoating methodology of the pre-formed bimetallic powder catalyst. The present work aims to understand the behavior of the macrostructured bimetallic catalyst in the presence of different reaction conditions in order to achieve the design of an optimized facility that can produce the best catalytic results: maximum NO3− conversion with enhanced N2 selectivity. The residence time of the inlet solution and the catalyst concentration in the reactor proved to be the parameters that most influenced the conversion and selectivity due to the important role that these parameters play in the hydrodynamic conditions of the reactor. A higher loading of catalyst and lower inlet flow rates allow promoting a higher contact time between the three phases that participate in the reaction (G-L-S). The most efficient reaction conditions (three pieces of the macr... [more]

Companies actively seek innovative tools and methodologies to enhance operations and meet customer demands. Maintenance plays a crucial role in achieving such objectives. This study identifies existing models that combine Lean Philosophy and Industry 4.0 principles to enhance decision-making and activities related to maintenance management. A comprehensive literature review on key concepts of Lean Philosophy and Industry 4.0, as well as an in-depth analysis of existing models that integrate these principles, is performed. An innovative model based on the synergies between Lean Philosophy and Industry 4.0, named the Maintenance Management in Sustainable Operations (MMSO) model, is proposed. A pilot test of the application of the MMSO model on a conveyor belt led to an operational time increase from 82.3% to 87.7%, indicating a notable 6.6% improvement. The MMSO model significantly enhanced maintenance management, facilitating the collection, processing, and visualization of data via int... [more]

Metalworking operations rely on the successful application of metalworking fluids (MWFs) for effective and efficient operation. Processes such as grinding or drilling often require the use of MWFs for cooling, lubrication, and chip removal. Electrochemical machining processes require electrolyte flow to operate. However, in those machining operations, a fundamental understanding of the mode of action of MWF is lacking due to the unknown flow dynamics and its interaction with the material removal during the process. Important information on the behaviour of MWFs during machining can be obtained from specific experimental flow visualisation studies. In this paper, promising flow visualisation analysis techniques applied to exemplary machining processes (grinding, sawing, drilling, and electrochemical machining) are presented and discussed. Shadowgraph imaging and flow measurements, e.g., particle image velocimetry, allow the identification of typical flow and MWF operating regimes in the... [more]

Considering the role that offshore CO2 storage is expected to play in deploying carbon capture and storage, enabling cost-efficient and flexible solutions for transporting CO2 to relevant storage locations. While several pipeline and ship-based approaches have been proposed to do so, subsea shuttles are a new concept that has also been proposed in the past couple of years. The present study seeks to understand if this new approach could be cost-efficient compared to current and upcoming ship-based transport concepts.
The result shows that the shuttle concept could be cost-competitive to currently mature 15 barg-based shipping, especially if the subsea shuttle connects to a CO2 pipeline infrastructure rather than to the reservoir directly, although cost-competitiveness is achieved only for a limited range of volumes and distances. However, it is unlikely that this concept would be cost-attractive compared to the upcoming 7 barg-based shipping, and sensitivity analyses highlight that th... [more]