LAPSE:2024.0163
Published Article
LAPSE:2024.0163
Application of Three-Dimensional Printing Technology to the Manufacture of Petroleum Drill Bits
Baxian Liu, Yifei Wang, Junjie Jiang, Bihui Zhang, Jian Zhou, Kuilin Huang
February 10, 2024
Drill bits are the main rock-breaking tools in the petroleum and gas industry. Their performance directly affects the quality, efficiency, and cost of drilling. Drill bit manufacturing mainly employs traditional mold forming processes such as milling molding and press molding, which have low production efficiency and long processing cycles and are not conducive to rapid responses to field requirements. Inadequate production accuracy makes it difficult to produce drill bits with complex structures. Three-dimensional (3D) printing technology has fast molding speeds and high molding accuracy. In this paper, 3D printing was applied for the first time to the manufacture of molds for carcass polycrystalline diamond compact (PDC) drill bits and PDC−cone hybrid drill bits. In comparison with forging and milling molding, 3D printing improved production efficiency. The manufactured molds had higher machining accuracy. The ability of 3D printing to make molds with complex surfaces enables the development of drill bits with complex structures. A field experiment was conducted on a PDC drill bit produced by 3D printing, which had a higher rate of penetration and was more efficient in breaking rocks than bits manufactured by traditional processes. The ROP of the drill bit increased by 20.1−25.8%, and the drilling depth increased by 7.7−29.5%. It is therefore feasible to apply 3D printing to the manufacture of petroleum drill bits.
Keywords
3D printing, machining accuracy, mold forming, petroleum drill bit, rate of penetration
Subject
Suggested Citation
Liu B, Wang Y, Jiang J, Zhang B, Zhou J, Huang K. Application of Three-Dimensional Printing Technology to the Manufacture of Petroleum Drill Bits. (2024). LAPSE:2024.0163
Author Affiliations
Liu B: Human Resources, Labor Management Department, Lianhua Lake Campus, Sichuan University of Arts and Science, Dazhou 635000, China; Industry Technology Research Institute of Intelligent Manufacturing, Dazhou 635000, China
Wang Y: Department of Mechanical and Electronic Engineering, School of Mechanical and Electrical Engineering, Nanchong Campus, Southwest Petroleum University, Nanchong 637000, China
Jiang J: Department of Mechanical and Electronic Engineering, School of Mechanical and Electrical Engineering, Nanchong Campus, Southwest Petroleum University, Nanchong 637000, China
Zhang B: Department of Mechanical and Electronic Engineering, School of Mechanical and Electrical Engineering, Nanchong Campus, Southwest Petroleum University, Nanchong 637000, China
Zhou J: China MCC5 Group Corp. Ltd., Chengdu 610063, China
Huang K: Drill Research Institute, School of Mechanical and Electrical Engineering, Chengdu Campus, Southwest Petroleum University, Chengdu 610500, China [ORCID]
Journal Name
Processes
Volume
11
Issue
9
First Page
2706
Year
2023
Publication Date
2023-09-10
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr11092706, Publication Type: Journal Article
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LAPSE:2024.0163
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doi:10.3390/pr11092706
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Feb 10, 2024
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CC BY 4.0
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[v1] (Original Submission)
Feb 10, 2024
 
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Feb 10, 2024
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Original Submitter
Calvin Tsay
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