LAPSE:2024.0147
Published Article
LAPSE:2024.0147
Flow Visualisation and Evaluation Studies on Metalworking Fluid Applications in Manufacturing Processes—Methods and Results
February 10, 2024
Metalworking operations rely on the successful application of metalworking fluids (MWFs) for effective and efficient operation. Processes such as grinding or drilling often require the use of MWFs for cooling, lubrication, and chip removal. Electrochemical machining processes require electrolyte flow to operate. However, in those machining operations, a fundamental understanding of the mode of action of MWF is lacking due to the unknown flow dynamics and its interaction with the material removal during the process. Important information on the behaviour of MWFs during machining can be obtained from specific experimental flow visualisation studies. In this paper, promising flow visualisation analysis techniques applied to exemplary machining processes (grinding, sawing, drilling, and electrochemical machining) are presented and discussed. Shadowgraph imaging and flow measurements, e.g., particle image velocimetry, allow the identification of typical flow and MWF operating regimes in the different machining processes. Based on the identification of these regimes, efficient machining parameters and MWF applications can be derived. In addition, detailed experimental analyses of MWFs provide essential data for the input and validation of model development and numerical simulations within the Priority Programme SPP 2231 FluSimPro.
Record ID
Keywords
flow visualisation, high-speed imaging, manufacturing process, metalworking fluid, particle image velocimetry, shadowgraphy
Subject
Suggested Citation
Fritsching U, Buss L, Tonn T, Schumski L, Gakovi J, Hatscher JD, Sölter J, Avila K, Karpuschewski B, Gerken JF, Wolf T, Biermann D, Menze C, Möhring HC, Tchoupe E, Heidemanns L, Herrig T, Klink A, Nabbout K, Sommerfeld M, Luther F, Schaarschmidt I, Schubert A, Richter M. Flow Visualisation and Evaluation Studies on Metalworking Fluid Applications in Manufacturing Processes—Methods and Results. (2024). LAPSE:2024.0147
Author Affiliations
Fritsching U: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany; Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany; MAPEX Center for Materials and Processes, University of Bremen, [ORCID]
Buss L: Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany [ORCID]
Tonn T: Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany [ORCID]
Schumski L: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany
Gakovi J: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany
Hatscher JD: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany
Sölter J: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany; Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany; MAPEX Center for Materials and Processes, University of Bremen,
Avila K: Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany; Institute of Physics, University of Oldenburg, Küpkersweg 70, 26129 Oldenburg, Germany
Karpuschewski B: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany; Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany; MAPEX Center for Materials and Processes, University of Bremen, [ORCID]
Gerken JF: Institute of Machining Technology, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, Germany [ORCID]
Wolf T: Institute of Machining Technology, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, Germany [ORCID]
Biermann D: Institute of Machining Technology, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, Germany [ORCID]
Menze C: Institute for Machine Tools—IfW, University of Stuttgart, Holzgartenstraße 17, 70174 Stuttgart, Germany
Möhring HC: Institute for Machine Tools—IfW, University of Stuttgart, Holzgartenstraße 17, 70174 Stuttgart, Germany [ORCID]
Tchoupe E: Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, Campus-Boulevard 30, 52074 Aachen, Germany
Heidemanns L: Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, Campus-Boulevard 30, 52074 Aachen, Germany
Herrig T: Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, Campus-Boulevard 30, 52074 Aachen, Germany
Klink A: Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, Campus-Boulevard 30, 52074 Aachen, Germany
Nabbout K: Multiphase Flow Systems, Institute for Process Engineering, Otto-von-Guericke-University Magdeburg, Hoher Weg 7b, 06120 Halle an der Saale, Germany
Sommerfeld M: Multiphase Flow Systems, Institute for Process Engineering, Otto-von-Guericke-University Magdeburg, Hoher Weg 7b, 06120 Halle an der Saale, Germany
Luther F: Applied Thermodynamics, Chemnitz University of Technology, 09107 Chemnitz, Germany
Schaarschmidt I: Micromanufacturing Technology, Chemnitz University of Technology, 09107 Chemnitz, Germany
Schubert A: Micromanufacturing Technology, Chemnitz University of Technology, 09107 Chemnitz, Germany [ORCID]
Richter M: Applied Thermodynamics, Chemnitz University of Technology, 09107 Chemnitz, Germany [ORCID]
Buss L: Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany [ORCID]
Tonn T: Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany [ORCID]
Schumski L: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany
Gakovi J: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany
Hatscher JD: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany
Sölter J: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany; Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany; MAPEX Center for Materials and Processes, University of Bremen,
Avila K: Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany; Institute of Physics, University of Oldenburg, Küpkersweg 70, 26129 Oldenburg, Germany
Karpuschewski B: Faculty of Production Engineering, University of Bremen, Bibliothekstr. 1, 28359 Bremen, Germany; Leibniz-Institute for Materials Engineering IWT, Badgasteiner Str. 3, 28359 Bremen, Germany; MAPEX Center for Materials and Processes, University of Bremen, [ORCID]
Gerken JF: Institute of Machining Technology, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, Germany [ORCID]
Wolf T: Institute of Machining Technology, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, Germany [ORCID]
Biermann D: Institute of Machining Technology, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, Germany [ORCID]
Menze C: Institute for Machine Tools—IfW, University of Stuttgart, Holzgartenstraße 17, 70174 Stuttgart, Germany
Möhring HC: Institute for Machine Tools—IfW, University of Stuttgart, Holzgartenstraße 17, 70174 Stuttgart, Germany [ORCID]
Tchoupe E: Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, Campus-Boulevard 30, 52074 Aachen, Germany
Heidemanns L: Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, Campus-Boulevard 30, 52074 Aachen, Germany
Herrig T: Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, Campus-Boulevard 30, 52074 Aachen, Germany
Klink A: Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, Campus-Boulevard 30, 52074 Aachen, Germany
Nabbout K: Multiphase Flow Systems, Institute for Process Engineering, Otto-von-Guericke-University Magdeburg, Hoher Weg 7b, 06120 Halle an der Saale, Germany
Sommerfeld M: Multiphase Flow Systems, Institute for Process Engineering, Otto-von-Guericke-University Magdeburg, Hoher Weg 7b, 06120 Halle an der Saale, Germany
Luther F: Applied Thermodynamics, Chemnitz University of Technology, 09107 Chemnitz, Germany
Schaarschmidt I: Micromanufacturing Technology, Chemnitz University of Technology, 09107 Chemnitz, Germany
Schubert A: Micromanufacturing Technology, Chemnitz University of Technology, 09107 Chemnitz, Germany [ORCID]
Richter M: Applied Thermodynamics, Chemnitz University of Technology, 09107 Chemnitz, Germany [ORCID]
Journal Name
Processes
Volume
11
Issue
9
First Page
2690
Year
2023
Publication Date
2023-09-07
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11092690, Publication Type: Journal Article
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Published Article
LAPSE:2024.0147
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doi:10.3390/pr11092690
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[v1] (Original Submission)
Feb 10, 2024
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Feb 10, 2024
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https://psecommunity.org/LAPSE:2024.0147
Original Submitter
Calvin Tsay
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