This study reports the dry reforming of methane (DRM) using non-thermal plasma in a swirl-induced point-plane electrode discharge reactor to produce syngas. This reactor geometry facilitates better mixing of the reactant gases in the plasma region, thus increasing the residence time and conversion of the reactants. The effect of varying flow rates and compositions of CO2/CH4 (v%/v%) on conversion was studied. A high-voltage AC power input of 50 W and 70 W at a frequency of 19 kHz was provided. The voltage−current characteristics with respect to time were studied. The results show that with an increase in the flow rate of the gas mixture from 0.5 to 2 LPM the conversion of both CO2 and CH4 decreases, while an increase in the concentration of CO2 or CH4 (from 25 to 75%) increases the conversion of the respective reactant. The products, viz. syngas (CO and H2), C2 hydrocarbons, and solid carbon, were characterized and quantified. The maximum total conversion of 44% was obtained for a CO2:... [more]

Biofuels have become a source of renewable energy to offset the use of fossil fuels and meet the demand for electricity, heat, and cooling in the industrial sector. This study aims to (a) develop a simulation of a trigeneration system based on a gas turbine cycle and an absorption chiller unit, using biomass and syngas from spent coffee grounds (SCGs) to replace the conventional system currently supplying the energy requirements of an instant coffee plant located in Guayaquil, Ecuador, and (b) carry out an exergoeconomic analysis of the simulated system to compare the effects of different fuels. The results showed an increase in the exergetic efficiency from 51.9% to 84.5% when using a trigeneration system based on biomass instead of the conventional non-integrated system. Furthermore, the biomass-based system was found to have the lowest operating costs ($154.7/h) and the lowest heating, cooling, and power costs ($10.3/GJ, $20.2/GJ, and $23.4/GJ, respectively). Therefore, the results... [more]

The paper deals with the experimental study of a medium-load spark ignition engine under operation with different fuel mixtures among those deemed as promising for the transition towards carbon-free energy systems. In particular, the performance of a non-conventional ignition system, which permits the variation of the ignition energy, the spark intensity and duration, was studied fuelling the engine with 60−40% hydrogen−methane blends, three real syngas mixtures and one biogas. The paper is aimed to find the optimal ignition timing for minimum specific fuel consumption and the best setup of the ignition system for each of the fuel mixtures considered. To this end, a series of steady-state tests were performed at the dynamometer by varying the parameters of the ignition system and running the engine with surrogate hydrogen−methane−nitrogen mixtures that permit the simulation of hydrogen−methane blends, real syngas, and biogas. The results quantify the increase of spark advance associate... [more]

The performance of a perovskite-based oxygen carrier for the partial oxidation of methane in thermochemical energy storage applications has been investigated. A synthetic perovskite with formula La0.6Sr0.4FeO3 has been scrutinized for Chemical Looping Reforming (CLR) of CH4 under fixed-bed and fluidized-bed conditions. Temperature-programmed reduction and oxidation steps were carried out under fixed-bed conditions, together with isothermal reduction/oxidation cycles, to evaluate long-term perovskite performance. Under fluidized-bed conditions, isothermal reduction/oxidation cycles were carried out as well. Results obtained under fixed-bed and fluidized-bed conditions were compared in terms of oxygen carrier reactivity and stability. The oxygen carrier showed good reactivity and stability in the range 800−1000 °C. An overall yield of 0.6 Nm3 of syngas per kg of perovskite can be reached per cycle. The decomposition of CH4 catalyzed by the reduced oxide can also occur during the reductio... [more]

The consumption of fossil fuels is one of the main drivers of climate change. Lignin derived from biomass is a carbon-neutral raw feedstock, and its conversion into fuels is gaining much attention. The gasification of biomass aims to transform heterogeneous feedstocks into syngas and heat that could be used for various purposes. Lignin is a biomass feedstock of special interest due to its particular properties and its ability to be obtained in abundant quantities as a side product from the paper pulp industry as well as the growing cellulosic ethanol industry. This review explores the existing works regarding lignin gasification from different perspectives and compares the results obtained with other existing thermochemical processes, in addition to providing a perspective on the long-term fate of gasification as a technology compared to other emerging technologies. The analysis indicates that while lignin gasification may grow in importance in the near future due to increased interest... [more]

The perspective of the emerging environmentally friendly and economically efficient detonation gun technology for the high-temperature gasification of organic wastes with ultra-superheated mixture of steam and carbon dioxide is discussed. The technology is readily scalable and allows the establishment of a highly reactive atmospheric-pressure environment in a compact water-cooled gasifier due to very high local temperature (above 2000 °C), intense in situ shock-induced fragmentation of feedstock, and high-speed vortical convective flows enhancing interphase exchange processes. These unique and distinctive features of the technology can potentially provide the complete conversion of solid and liquid wastes into syngas, consisting exclusively of hydrogen and carbon monoxide; microparticles, consisting of environmentally safe simple oxides and salts of mineral residues, as well as aqueous solutions of oxygen-free acids such as HCl, HF, H2S, etc., and ammonia NH3. A small part of the synga... [more]

To become sustainable, the production of electricity has been oriented towards the adoption of local and renewable sources. Distributed electric and thermal energy generation is more suitable to avoid any possible waste, and the Micro Gas Turbine (MGT) can play a key role in this scenario. Due to the intrinsic properties and the high flexibility of operation of this energy conversion system, the exploitation of alternative fuels and the integration of the MGT itself with other energy conversion systems (solar field, ORC, fuel cells) represent one of the most effective strategies to achieve higher conversion efficiencies and to reduce emissions from power systems. The present work aims to review the results obtained by the researchers in the last years. The different technologies are analyzed in detail, both separately and under a more complete view, considering two or more solutions embedded in micro-grid configurations.

Thermochemical processes use heat and series of endothermic chemical reactions that achieve thermal cracking and convert a wide range of solid waste deposits via four thermochemical processes to hydrocarbon gaseous and liquid products such as syngas, gasoline, and diesel. The four thermochemical reactions investigated in this research article are: incineration, pyrolysis, gasification, and integrated gasification combined cycle (IGCC). The mentioned thermochemical processes are evaluated for energy recovery pathways and environmental footprint based on conceptual design and Aspen HYSYS energy simulation. This paper also provides conceptual process design for four thermochemical processes as well as process evaluation and techno-economic analysis (TEA) including energy consumption, process optimization, product yield calculations, electricity generation and expected net revenue per tonne of feedstock. The techno-economic analysis provides results for large scale thermochemical process t... [more]

The tri-reforming process was employed for syngas production from biogas at elevated pressures in this study. In the tri-reforming process, air and water were added simultaneously as reactants in addition to the main biogas components. The effects of various operating parameters such as pressure, temperature and reactant composition on the reaction performance were studied numerically. From the simulated results, it was found that methane and carbon dioxide conversions can be enhanced and a higher hydrogen/carbon monoxide ratio can be obtained by increasing the amount of air. However, a decreased hydrogen yield could result due to the reverse water⁻gas shift reaction. A higher level of methane conversion and hydrogen/carbon monoxide ratio can be obtained with increased water addition. However, negative carbon dioxide conversion could result due to the water⁻gas shift and reverse carbon dioxide methanation reactions. The dry reforming reaction resulting in positive carbon dioxide conver... [more]

The performance of a top-lit updraft gasifier affected by biomass (pine wood) particle size, moisture content and compactness was studied in terms of the biochar yield, biomass burning rate, syngas composition and tar content. The highest biochar yield increase (from 12.2% to 21.8%) was achieved by varying the particle size from 7 to 30 mm, however, larger particles triggered tar generation that reached its maximum of 93.5 g/m³ syngas at 30-mm biomass particles; in contrast, the hydrogen content in syngas was at its minimum of 2.89% at this condition. The increase in moisture content from 10% to 22% reduced biochar yield from 12% to 9.9%. It also reduced the tar content from 12.9 to 6.2 g/m³ which was found to be the lowest range of tar content in this work. Similarly, the carbon monoxide composition in syngas decreased to its minimum of 11.16% at moisture content of 22%. Finally, the biomass compactness increased biochar yield up to 17% when the packing mass was 3 kg. However, the add... [more]

A novel method for quasi-continuous tar monitoring in hot syngas from biomass gasification is reported. A very small syngas stream is extracted from the gasifier output, and the oxygen demand for tar combustion is determined by a well-defined dosage of synthetic air. Assuming the total oxidation of all of the combustible components at the Pt-electrode of a lambda-probe, the difference of the residual oxygen concentrations from successive operations with and without tar condensation represents the oxygen demand. From experiments in the laboratory with H2/N2/naphthalene model syngas, the linear sensitivity and a lower detection limit of about 70 ± 5 mg/m3 was estimated, and a very good long-term stability can be expected. This extremely sensitive and robust monitoring concept was evaluated further by the extraction of a small, constant flow of hot syngas as a sample (9 L/h) using a Laval nozzle combined with a metallic filter (a sintered metal plate (pore diameter 10 µm)) and a gas pump... [more]

A thermal behavior study of lipid-extracted Nannochloropsis gaditana (LEA) was performed in a thermogravimetric analyzer. The study was performed by heating the sample under different heating rates (5, 10, and 15 °C/min) from room temperature to 1000 °C using N2 gas as the medium. This is crucial for thermal stability studies in a kinetic control regime. The following three stages of chemical decompositions were found: (1) moisture removal (2) devolatilization (3) fixed carbon decomposition; maximum decomposition was observed at the second stage. Activation energies of the LEA were studied using the Flynn−Wall−Ozawa model and Kissinger−Akahira−Sunose model. Main sample decomposition was observed from 100−700 °C during volatile matter evaporation. The thermal behavior study findings were used for the gasification of the sample with air to study the effect of varying reaction parameters on the compositions of the synthesis gas yield. Maximum H2 yield was found at 700 °C and 0.7 g, which... [more]

This work focuses on the energy and economic evaluation of a power generation system composed of a downdraft gasifier and gas microturbine. The gasification process was studied using wood pellets as fuel, while the influence of two gasification agents (air and oxygen-enriched air) on parameters, such as low heating value (LHV), composition, and yield of syngas, were analyzed. The syngas produced from oxygen-enriched air gasification in a downdraft gasifier had an LHV higher than 8 MJ/Nm3, being suitable to be supplied in the gas microturbine. Subsequently, syngas use in the gas microturbine was evaluated, and the results demonstrated that microturbine efficiency dropped from 33.00% to 21.35%, while its power decreased from 200 kW to 81.35 kW. The power generation system was modeled using Aspen Plus® v 11.0 software and validated using results obtained from published experimental studies. Accordingly, the integrated generation system presented an overall efficiency of 11.82% for oxygen-... [more]

Gaining energy independence by utilizing new and renewable energy resources has become imperative for Korea. Energy recovery from Korean municipal solid waste (MSW) could be a promising option to resolve the issue, as Korean MSW is highly recyclable due to its systematic separation, collection and volume-based waste disposal system. In this study, gasification experiments were conducted on Korean municipal waste-derived solid fuel (SRF) using a fixed bed reactor by varying the equivalence ratio (ER) to assess the viability of syngas production. Experiments were also conducted on coal and biomass under similar conditions to compare the experimental results, as the gasification applicability of coal and biomass are long-established. Experimental results showed that Korean SRF could be used to recover energy in form of syngas. In particular, 50.94% cold gas efficiency and 54.66% carbon conversion ratio with a lower heating value of 12.57 MJ/Nm3 can be achieved by gasifying the SRF at 0.4... [more]

A two-dimensional (2D) Computational Fluid Dynamics (CFD) scale-up model of the Fischer Tropsch reactor was developed to thermally compare the Microfibrous-Entrapped-Cobalt-Catalyst (MFECC) and the conventional Packed Bed Reactor (PBR). The model implements an advanced predictive detailed kinetic model to study the effect of a thermal runaway on C5+ hydrocarbon product selectivity. Results demonstrate the superior capability of the MFECC bed in mitigating hotspot formation due to its ultra-high thermal conductivity. Furthermore, a process intensification study for radial scale-up of the reactor bed from 15 mm internal diameter (ID) to 102 mm ID demonstrated that large tube diameters in PBR lead to temperature runaway >200 K corresponding to >90% CO conversion at 100% methane selectivity, which is highly undesirable. While the MFECC bed hotspot temperature corresponded to 30% CO conversion, attributing to significantly high thermal conductivity of the MFECC bed. Moreover, a noticeable i... [more]

This is an Aspen Plus v12 model for a Rectisol process used for removing CO2 from a shifted syngas stream arising from steam methane reforming for the purposes of Blue hydrogen production. It is intended for educational use, and is useful as a starting point for those interested in simulating this process. It is not optimized in any way, but it contains a working flowsheet for those interested in modifying it for your own purposes.

The simulation was developed using the simulation strategy given in Adams TA II, Khojestah Salkuyeh Y, Nease J. Processes and Simulations for Solvent-based CO2Capture and Syngas Cleanup. Chapter in: Reactor and process design for in sustainable energy technology. Elsevier (2014). Pages 163-232. ISBN: 978-0-444-59566-9. It is based on the process discussed in Doctor RD, Molburg JC, Thimmapuram PR, Berry GF, Livengood CD. Gasification combined cycle: carbon dioxide recovery, transport, and disposal. US DOE Report, Argonne National Laboratory ANL/ESD-24. 19... [more]

Syngas (CO, CO2, and H2) has attracted special attention due to the double benefit of syngas fermentation for carbon sequestration (pollution reduction), while generating energy. Syngas can be either produced by gasification of biomasses or as a by-product of industrial processes. Only few microorganisms, mainly clostridia, were identified as capable of using syngas as a substrate to produce medium chain acids, or alcohols (such as butyric acid, butanol, hexanoic acid, and hexanol). Since CO plays a critical role in the availability of reducing equivalents and carbon conversion, this work assessed the effects of constant CO partial pressure (PCO), ranging from 0.5 to 2.5 atm, on cell growth, acid production, and solvent production, using Clostridium carboxidivorans. Moreover, this work focused on the effect of the liquid to gas volume ratio (VL/VG) on fermentation performances; in particular, two VL/VG were considered (0.28 and 0.92). The main results included—(a) PCO affected the grow... [more]

The realization of some composite materials that allow the best removal of H2S from syngas was the main objective of this work. Thus, the optimization of the technological parameters for obtaining composites based on Zn-Ti was achieved. The paper studies the influence of calcination temperature on the characteristics of the binary ZnO-TiO2 system used to synthesize a composite material with suitable properties to be used subsequently for syngas treatment. The mineralogical and structural analyzes showed that starting with the calcination temperature of 700 °C the material synthetized is composed mainly of zinc orthotitanate which possess the corresponding characteristics to be finally used in the treatment of the syngas for its desulfurization. At this calcination temperature the material has a compact structure most likely due to sintering of the formed titanates. These composites have a texture that places them rather in the category of non-porous materials, the pore volume and their... [more]

Investigation into clean energies has been focused on finding an alternative to fossil fuels in order to reduce global warming while at the same time satisfying the world’s energy needs. Biomass gasification is seen as a promising thermochemical conversion technology as it allows useful gaseous products to be obtained from low-energy-density solid fuels. Air⁻steam mixtures are the most commonly used gasification agents. The gasification performances of several biomass samples and their mixtures were compared. One softwood (pine) and one hardwood (chestnut), their torrefied counterparts, and other Spanish-based biomass wastes such as almond shell, olive stone, grape and olive pomaces or cocoa shell were tested, and their behaviors at several different stoichiometric ratios (SR) and steam/air ratios (S/A) were compared. The optimum SR was found to be in the 0.2⁻0.3 range for S/A = 75/25. At these conditions a syngas stream with 35% of H₂ + CO and a gas yield of 2 L gas/g fuel were obtain... [more]

Nowadays, the massive production of biodiesel leads to a surplus of glycerol. Thus, new applications of this by-product are being developed. In this study, glycerol steam reforming was carried out with Ni catalysts supported on Al2O3 rings and La-modified Al2O3. The catalysts were characterized by N2 physical adsorption, X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy, and thermogravimetry. Both catalysts were effective in glycerol steam reforming. However, Ni/Al2O3 activity decreased over reaction time. Ni/La2O3/Al2O3 showed the best stability during the reaction. In addition, the activity of the modified support, La2O3/Al2O3, was evaluated. The modification of the support lent catalytic properties to the solid. Some conditions such as catalyst arrangement (catalyst in the first or second reactor), space velocity, and reaction temperature were studied. The highest hydrogen production was obtained when half the amount of the catalyst was located in bot... [more]

Hydrotreatment is an efficient method for pyrolytic oil upgrading; however, the trade-off between the operational cost on hydrogen consumption and process profit remains the major challenge for the process designs. In this study, an integrated process of steam methane reforming and pyrolytic oil hydrotreating with gas separation system was proposed conceptually. The integrated process utilized steam methane reformer to produce raw syngas without further water−gas-shifting; with the aid of a membrane unit, the hydrogen concentration in the syngas was adjusted, which substituted the water−gas-shift reactor and improved the performance of hydrotreater on both conversion and hydrogen consumption. A simulation framework for unit operations was developed for process designs through which the dissipated flow in the packed-bed reactor, along with membrane gas separation unit were modeled and calculated in the commercial process simulator. The evaluation results showed that, the proposed proces... [more]

In this study, Ni, Co and Ni−Co catalysts supported on binary oxide ZrO2−Al2O3 were synthesized by sol-gel method and characterized by means of various analytical techniques such as XRD, BET, TPR, TPD, TGA, SEM, and TEM. This catalytic system was then tested for syngas respective H2 production via partial oxidation of methane at 700 °C and 800 °C. The influence of calcination temperatures was studied and their impact on catalytic activity and stability was evaluated. It was observed that increasing the calcination temperature from 550 °C to 800 °C and addition of ZrO2 to Al2O3 enhances Ni metal-support interaction. This increases the catalytic activity and sintering resistance. Furthermore, ZrO2 provides higher oxygen storage capacity and stronger Lewis basicity which contributed to coke suppression, eventually leading to a more stable catalyst. It was also observed that, contrary to bimetallic catalysts, monometallic catalysts exhibit higher activity with higher calcination temperatur... [more]

This paper describes the steps involved in the design, construction, and testing of a gasifier-specific solid oxide fuel cell (SOFC) system. The design choices are based on reported thermodynamic simulation results for the entire gasifier- gas cleanup-SOFC system. The constructed SOFC system is tested and the measured parameters are compared with those given by a system simulation. Furthermore, a detailed exergy analysis is performed to determine the components responsible for poor efficiency. It is concluded that the SOFC system demonstrates reasonable agreement with the simulated results. Furthermore, based on the exergy results, the components causing major irreversible performance losses are identified.

In this study, a dynamic and two-dimensional model for a steam methane reforming process integrated with nuclear heat production is developed. The model is based on first principles and considers the conservation of mass, momentum and energy within the system. The model is multi-scale, considering both bulk gas effects as well as spatial differences within the catalyst particles. Very few model parameters need to be fit based on the design specifications reported in the literature. The resulting model fits the reported design conditions of two separate pilot-scale studies (ranging from 0.4 to 10 MW heat transfer duty). A sensitivity analysis indicated that disturbances in the helium feed conditions significantly affect the system, but the overall system performance only changes slightly even for the large changes in the value of the most uncertain parameters.

In this study, a dynamic and two-dimensional model for a steam methane reforming process integrated with nuclear heat production is developed. The model is based on first principles and considers the conservation of mass, momentum and energy within the system. The model is multi-scale, considering both bulk gas effects as well as spatial differences within the catalyst particles. Very few model parameters need to be fit based on the design specifications reported in the literature. The resulting model fits the reported design conditions of two separate pilot-scale studies (ranging from 0.4 to 10 MW heat transfer duty). A sensitivity analysis indicated that disturbances in the helium feed conditions significantly affect the system, but the overall system performance only changes slightly even for the large changes in the value of the most uncertain parameters.