Stuck pipe refers to the accidental phenomenon whereby drilling tools are stuck in a well during the drilling process and cannot move freely due to various reasons. As a result, the stuck pipe can consume a lot of manpower and material resources. With the development of artificial intelligence, the intelligent prediction and identification of stuck pipe risk has gradually advanced. However, there are usually only a few stuck samples, so the intelligent model is not sufficient to excavate the stuck feature law, and then the model overfitting phenomenon occurs. Regarding the above issue, this paper proposed a limited incident dataset method based on data augmentation. Firstly, in terms of data processing, by applying percentage scaling and random dithering to the original data and combining it with GAN to generate new data, the training dataset was effectively extended, solving the problem of insufficient sample size. Then, in the selection and training of the intelligent model, an LSTM... [more]

We treated dry black bean dreg fermentation products with radio-frequency (RF) waves. With RF treatment (RF output power of 3 kW and electrode gap of 12 cm), a sample was dried within 1 h, which would take 10 h to dry via hot-air drying at 60 °C (sample weight reduction from 100 to 28.2 g). RF treatment thus accelerated fermented black bean dreg drying approximately 10-fold. The fermented black bean dregs were dried for 60 min at a fixed RF output power of 3 kW with different electrode gaps (12, 16, and 20 cm). Samples treated with electrode gaps of 12 and 16 cm were completely dried. When the fermented black bean dregs were dried for 60 min with an RF output power of 3 kW with a 16 cm electrode gap, their water activity decreased from 0.98 to 0.65. Colorimetric analysis showed that the sample color darkened significantly (ΔE = 5.73 ± 2.71), whereas its solubility (28.8 ± 0.1%) and antioxidant capacity (EC50 = 51.7 ± 0.7 mg/mL) increased. In addition, deglycosylated isoflavone daidzein... [more]

Normal fuzzy fault tree is a classic model in the field of process industry risk assessment, and it can provide reliable prior knowledge for machine learning. However, it is difficult to adapt the traditional approximate calculation method to highly nonlinear problems, and this may introduce model uncertainty. To solve this problem, this study proposes an accurate calculation algorithm. In the proposed algorithm, first, an exact α-cut set of normal fuzzy fault tree is derived according to the exact calculation formula of normal fuzzy numbers and in combination with the cut-set theorem. Subsequently, the relationship between the membership function and the exact cut set is derived based on the representation theorem. Finally, according to the previous derivation, the coordinates of the point on the exact membership curve are found within the range of x from 0 to 1. Based on this, an accurate membership graph is drawn, the membership curve is evenly divided with the area enclosed by the... [more]

In this research, the efficiency of degradation of different organic contaminant classes, including pesticides (tembotrione, clomazone), pharmaceuticals (ciprofloxacin, 17α-ethinyl estradiol) and mycotoxins (zearalenone, deoxynivalenol, fumonisin B1) with subcritical water treatment was studied in model systems. All experiments were conducted in a house-made batch-type pilot reactor. The research was focused on the optimization of the treatment parameters using moderate treatment conditions. Optimization of the remediation processes of water contaminated with 17α-ethinyl estradiol, tembotrione, clomazone, and ciprofloxacin, was conducted through testing with different homogeneous and heterogeneous catalysts, as well as different gas atmospheres (nitrogen and carbon dioxide) for pressurization of the process system. Mycotoxins in water were degraded without catalysts and all experiments were conducted in nitrogen atmosphere. Optimization was conducted through defining the optimal combin... [more]

In the process of porous blasting excavation in engineering projects such as mining, hydropower stations, and tunnels, the delay time between adjacent blast holes significantly influences the characteristics of rock fracture and fragmentation. In order to visually explore the changing characteristics of strain and displacement between adjacent blast holes under different delay times, polymethyl methacrylate (PMMA) plates were used to simulate rock materials, and 2D digital image correlation (2D-DIC) testing methods were employed to measure the explosive strain field with different delay times (0 µs, 5 µs, 15 µs, 40 µs, 70 µs) for dual holes. Full-field principal strain cloud maps and displacement fields of PMMA boards in two-dimensional spatial coordinates were obtained, and the representative monitoring points were analyzed. The experimental results show that the maximum values of the first compressive principal strain peak and the first tensile principal strain peak at the connecting... [more]

The cylinder liner bears alternating thermal load and mechanical load, and evaluating the cylinder liner deformation is a key issue in the design stage of an engine. In this work, the shape and position tolerance of the cylinder liner to various loads were studied based on the finite element method, the simplex algorithm and the least square method. Firstly, the heat transfer boundary conditions of the cylinder liner were obtained through combustion simulation. Combined with the mechanical load, the transient deformation of the cylinder liner under the thermo-mechanical load was obtained. Subsequently, the out-of-roundness and coaxiality were selected to evaluate the shape and position changes in the cylinder liner. Finally, the transient tolerance analysis of the cylinder liner under alternating thermo-mechanical load was carried out. The results show that the maximum out-of-roundness of the cylinder liner under thermal load, mechanical load and thermos-mechanical load was 15.12, 43.4... [more]

This article presents the results of studies on the distribution of rare metals among the products of the alkali sulfate processing of nepheline syenites. In response to the limited reserves of Bayer bauxite in the alumina industrial production region of Kazakhstan, the feasibility of using alternative alumina-containing nonbauxite raw materials was investigated. The most promising nonbauxite raw materials in Kazakhstan are nepheline and kaolinite clays. At present, there is no effective technology for processing nepheline ores. This article describes a proposed complex technology involving nepheline processing with the associated extraction of gallium and vanadium. The technology includes the activation of raw materials, followed by two-stage leaching, where potassium is extracted in the first stage. The sludge and solution obtained from the second stage of the leaching process are utilized for calcium silicate production and two-stage carbonization, respectively. In the first stage,... [more]

This paper presents the energy, exergy, and economic analysis of a new cogeneration cycle for the simultaneous production of power and cooling operating with an ammonia−water mixture. The proposed system consists of an absorption cooling system integrating a reheater, a separation tank, a compressor, a turbine, and an expansion valve. In addition, internal rectification is applied, improving the system’s performance. Mass, energy, and exergy balances were applied to each system’s component to evaluate its performance. Additionally, the costs of each component were determined based on economic equations, which take into account mass, heat flows, and temperature differences. A parametric analysis found that the system reached an energy utilization factor of 0.58 and an exergy efficiency of 0.26 using internal rectification at TG = 120 °C, TA = 30 °C, and TE = 10 °C. The power produced by the turbine was 26.28 kW, and the cooling load was 366.8 kW. The output costs were estimated at 0.071... [more]

The safety of people’s everyday water consumption has been gravely challenged by wastewater from printing and dyeing, however, research on effective contaminants removal from wastewater is encouraging. In this experiment, attapulgite modified with Mg2+ was calcined, and chitosan was added to create attapulgite composites. By refining the experimental parameters of the preparation, the adsorption performance of rhodamine B in wastewater was enhanced. A fully automated specific surface area and porosity investigation, a method known as X-ray diffraction, and nitrogen adsorption desorption equilibrium temperatures at 77 K were all performed. The original and composite attapulgite samples were evaluated using BET, Fourier transform infrared spectroscopy, and scanning electron microscopy. Composite materials were prepared using n (Mg2+)/m (AP) = 30 mmol/g, m (CS)/m (AP) = 1/3, a calcination temperature of 300 °C, and 1 h. After a series of adsorption experiments, manifesting that adding 0.2... [more]

Waste incineration with energy recovery is a matured Waste-to-Energy (WtE) technology which has contributed immensely to the disposal and management of Municipal Solid Waste (MSW) in industrialised nations. The adoption of this technology in developing countries is currently gaining momentum due to the numerous benefits that can be derived from its use. In this study, a techno-economic assessment of MSW incineration in proposed waste incineration facilities for use in Ghana was carried out. The technical assessment was conducted by determining the plant capacity and annual electricity production based on the combustible residues of MSW collected from various population sizes in the country, while the economic assessment was carried out by determining two key economic indicators, Net Present Value (NPV) and Levelised Cost of Energy (LCOE). It was found that a total of about 400 MW of electricity can be generated from the total of about 14,000 tonnes of MSW generated in the country daily... [more]

While there are software tools available for helping to conduct life cycle assessment (LCA), such as OpenLCA, these tools lack integration with process design, simulation, and optimization software. As LCA has a critical role in sustainable product design, this paper presents a platform called EMSO_OLCA, which integrates the LCA provided by OpenLCA into the Environment for Modeling, Simulation, and Optimization (EMSO). EMSO_OLCA incorporates a database of environmental impact assessment methodologies from OpenLCA and aligns with the principles of LCA outlined in ISO 14040 and ISO 14044. Validation tests were conducted to compare the results obtained by the LCA of sugarcane ethanol using OpenLCA and EMSO_OLCA, revealing a high level of agreement. The average relative error was 0.045%, indicating a negligible discrepancy between the tools. Moreover, it took only 0.3 s for the calculation, which is desirable for use with process system engineering tools. A second case study was applied to... [more]

Flexographic printing is widely used in the packaging field, but there are still some problems in the printing of flexographic ink on non-absorbent substrates, such as low precision and unstable quality. In this paper, the printing process of flexographic ink is simulated. The interaction of fluid flow, temperature change, and solid deformation in flexographic printing is studied systematically by using the method of fluid−solid thermal coupling for the first time. The process of ink channel formation under static extrusion and fluid−solid thermal coupling was analyzed. The influences of printing pressure, printing speed, ink layer thickness, and ink viscosity on the ink channel were explored. The results show that the printing speed increases and the temperature in the stamping area increases. The printing speed is nonlinear related to the ink flow channel, the influence on the channel is slow at a low speed, the channel increases sharply at a medium and high speed, and tends to be st... [more]

The sliding wear of Ti-6Al-4V alloys coexisting with dental amalgam in a simulated temperature-controlled cell was evaluated. Disc-shaped samples of Ti-6Al-4V (n = 30) and spherical silver amalgam (n = 30) were prepared. Discs were subjected to wear while immersed in artificial and fluoridated saliva as follows: Ti-6Al-4V−Ti-6Al-4V (G1); amalgam−amalgam (G2), and Ti-6Al-4V−amalgam (G3). Samples were analyzed for mass variation, volume loss, and surface roughness. Wear tracks were characterized by scanning electron microscopy. Wearing induced significant mass loss for all groups except G3 in fluoridated saliva: Ti-6Al-4V (p = 0.045) and amalgam (p = 0.732). These samples presented an increase in mean surface roughness (p = 0.032 and 0.010, respectively). Overall, Ti-6Al-4V showed 0.07 mm3 (95% CI: [0.06−0.07]) higher wear track volume. Ti-6Al-4V has a higher mass loss when subjected to fluoridated media but no significant roughness variation. Fluor-containing substances should be avoide... [more]

Bacterial cellulose (BC) can be chemically modified and combined with other materials to create composites with enhanced properties. In the medical field, biomaterials offer advantages, such as biocompatibility and sustainability, enabling improved therapeutic strategies and patient outcomes. Incorporating lidocaine into wound dressings offers significant potential benefits. In this study, transparent BC films were produced in situ with an undefined minimal culture medium with a yeast and bacteria co-culture system on black tea (Camellia sinensis) and white sugar medium for three days. Lidocaine was incorporated ex situ into the BC matrix, and the composite film was sterilized using gamma radiation. Drug-release studies showed a two-stage release profile, with an initial fast release (24.6%) followed by a slower secondary release (27.2% cumulative release). The results confirmed the incorporation of lidocaine into the BC, producing highly transparent films with excellent thermal stabil... [more]

The future of computer-aided process design hinges on continued recruitment, training, and retention of the next generations of engineers. Many elementary and secondary school programs focused on engineering have made substantial impacts in informing children about careers in science, technology, engineering, and mathematics (STEM). A report by the National Academies established three general principles for pre-college engineering education, the first of which is that elementary and secondary engineering education should emphasize engineering design. Curricula focused on teaching the engineering design process have been developed for K-12 students and educators... (ABSTRACT ABBREVIATED)

Achieving sustainability in the energy sector re-quires an economically viable path with a balanced tran-sition that does not aggravate environmental and socio-logical problems associated with current fossil-based power production. Increasing the grid penetration of intermittent renewables to realize a sustainable energy future without consideration of the balanced transition may result in devastating economic and societal impacts [1]. As we press for the minimization of renewable power curtailment, current fossil-based technology struggles to meet demand under extreme transient and part-load conditions. This results in dramatic reduction of efficiency and a corresponding increase in emissions of not only carbon, but far more devastating pollutants... (ABSTRACT ABBREVIATED)

There is a global consensus that steps must be taken to mitigate the impact of anthropogenic climate change. The Paris Agreement on climate change has been ratified by 192 countries and the signatories have pledged to make changes to their patterns of energy and land use that achieve “carbon neutrality” or net-zero emissions of greenhouse gases (GHG) by approximately mid-century. In these countries, energy ministries, energy companies and utilities are evaluating alternative fuels and power sources that can deliver the heat and power required for a modern economy with reduced GHG emissions. While technically proven low-emissions alterna-tives exist for almost every application, most of these alternatives cost substantially more than the fuels or energy sources they replace. Consequently, most countries will use a combination of regulations, taxes and subsidies to distort the energy market in favor of the lower-emissions alternatives... (ABSTRACT ABBREVIATED)

Chemical Process Industries must navigate a series of changes in their operations to comply with increasing sustainability targets. These changes may involve the use of electricity-based operations, the implementation of carbon capture strategies, and the use of biomass or end-of-life carbon-containing waste as feedstocks. De-carbonizing oil refineries is particularly challenging as they possess highly valuable infrastructure. Discarding this infrastructure before the end of its life to build entirely new electric and biomass-based operations does not seem to be an economical or even a sustainable solution. This presentation will cover recent work in my group related to the decarbonization of oil refineries, focusing on proposing solutions that could be integrated with existing plants... (ABSTRACT ABBREVIATED)

All ABET-accredited engineering programs mandate a culminating major design experience based on knowledge and skills acquired in earlier course work and incorporating realistic appropriate engineering standards and multiple realistic constraints. Some chemical companies organize their Manufacturing Innovation Process into a sequence of stages which typically include Need Identification, Product Design, Basic and Detailed Chemistry, Process Design, Equipment Design, Plant Design, Detailed Engineering and Vendor Specifications, Component Acquisition, Plant Construction Planning and Execution, Operating Procedure Development, Plant Commissioning and Start-up, and Production Planning, Scheduling, and Operation. Each of these stages involve the solution of many "design" problems that could be the subject of the culminating undergraduate chemical engineering design experience... (ABSTRACT ABBREVIATED)

Process design is a core component of chemical en-gineering education and either involves or is followed by an extensive design project in most schools. The design project is often considered a core activity in the educa-tion of future chemical engineers because it develops their skills in creative and critical thinking beyond the boundaries of their acquired knowledge, as well as training them in teamwork. Such skills are likely to be crucial to empower students to develop process technologies that respond to the relevant future challenges in process design. These future challenges include accommodating alternative raw materials and energy resources, addressing sustainability concerns, and arranging production schedules that are more flexible... (ABSTRACT ABBREVIATED)

Flexibility is a critical feature of any industrial system as it tells us about the range of conditions under which the system can effectively and safely operate. It is becoming increasingly important as we face greater volatilities in market conditions, diverse customer needs, more stringent safety and environmental regulations, the growing use of resources with varying availability such as renewable energy, and an increased likelihood of disruptions caused by, for example, extreme weather... (ABSTRACT ABBREVIATED)

The overarching goal of process design (Figure 1) is to find technologically feasible, operable, economically attractive, safe and sustainable processing pathways and process configurations with specifications for the connectivity and design of unit operations that perform a set of tasks using selected functional materials (e.g., catalysts, solvents, sorbents, etc.) to convert a set of feed-stocks or raw materials into a set of products with desired quality at a scale that satisfies the demand. Process synthesis and integration can further screen, optimize and improve these pathways for given techno-econo-environmental targets or objectives. These objectives may include, but are not limited to, minimizing the overall investment and processing costs, minimizing the energy consumption, minimizing the emissions or wastes, maxim-zing the profit, and enhancing the safety, operability, controllability, flexibility, circularity, and sustainability, among others... (ABSTRACT ABBREVIATED)

The United States’ Inflation Reduction Act (IRA) of 2022 has established incentives to facilitate the energy transition. While these policies provide economic incen-tives that encourage investment and may reduce financial risk for the private sector on the supply side, transitioning to a lower carbon or net-zero economy by 2050 presents several challenges. These include designing flexible production systems that can interact with inter-mittent renewable energy resources, ensure process safety, redesigning existing energy infrastructure to support new energy carriers like hydrogen or ammonia, and making long-term investment decisions in an uncertain and evolving market... (ABSTRACT ABBREVIATED)

At Procter and Gamble, innovation is based on a framework of Irresistible Superiority [1] that utilizes five complementary components – Products, Packages, Communication, Retail Execution, and Value. Increasing-ly, the computational techniques heavily leveraged with-in the Process Systems Engineering community are play-ing a leading role in delivering these five vectors, and they become increasingly valuable as we aim to deliver products in more exploratory consumer spaces – where combining high-volume data, advanced modeling, and quantified uncertainty will allow us to discover and deliv-er better products faster than ever before...

Some educators place an emphasis on the commonalities between engineering mathematics with process control, among others and this helps students see the bigger picture of what is being taught. Traditionally, some of the concepts such as diffusion and heat transfer are taught with a mathematical point of view. Now-a-days, Machine Learning (ML) has emerged as topic of greater interest to both educators and learners and new and disparate modules are sometimes introduced to teach the same. With the emergence of these new topics, some students (falsely) believe that ML is a new field that is somehow different and not linked to engineering mathematics. In this work, we show the link between the different topics from engineering mathematics, that are traditionally taught in UG education, with ML. We hope that educators and learners will appreciate the treatise and think differently, and we further hope that this will further increase the interest to improve ML models.