This work investigates the cost-efficient integration of renewable hydrogen into steelworks for the production of methane and methanol as an efficient way to decarbonize the steel industry. Three case studies that utilize a mixture of steelworks off-gases (blast furnace gas, coke oven gas, and basic oxygen furnace gas), which differ on the amount of used off-gases as well as on the end product (methane and/or methanol), are analyzed and evaluated in terms of their economic performance. The most influential cost factors are identified and sensitivity analyses are conducted for different operating and economic parameters. Renewable hydrogen produced by PEM electrolysis is the most expensive component in this scheme and responsible for over 80% of the total costs. Progress in the hydrogen economy (lower electrolyzer capital costs, improved electrolyzer efficiency, and lower electricity prices) is necessary to establish this technology in the future.

Non-abatable emissions are one of the decarbonization challenges that could be addressed with carbon-neutral fuels. One promising production pathway is the direct air capture (DAC) of carbon dioxide, followed by a solar thermochemical cycle and liquid fuel synthesis. In this study, we explore different combinations of these technologies to produce methanol from an economic perspective in order to determine the most efficient one. For this purpose, a model is built and simulated in Aspen Plus®, and a solar field is designed and sized with HFLCAL®. The inherent dynamics of solar irradiation were considered with the meteorological data from Meteonorm® at the chosen location (Riyadh, Saudi Arabia). Four different integration strategies are assessed by determining the minimum selling price of methanol for each technology combination. These values were compared against a baseline with no synergies between the DAC and the solar fuels production. The results show that the most economical metha... [more]

Depleting fossil fuel resources and anthropogenic climate changes are the reasons for the intensive development of new, sustainable technologies based on renewable energy sources. One of the most promising strategies is the utilization of hydrogen as an energy vector. However, the limiting issue for large-scale commercialization of hydrogen technologies is a safe, efficient, and economical method of gas storage. In industrial practice, hydrogen compression and liquefaction are currently applied; however, due to the required high pressure (30−70 MPa) and low temperature (−253 °C), both these methods are intensively energy consuming. Chemical hydrogen storage is a promising alternative as it offers safe storage of hydrogen-rich compounds under ambient conditions. Although many compounds serving as hydrogen carriers are considered, some of them do not have realistic perspectives for large-scale commercialization. In this review, the three most technologically advanced hydrogen carriers—di... [more]

This article presents a method for quantification of methanol and ethanol integrated in the same gas-chromatographic run with a quantification of gases dissolved in mineral oil, making it an integrated tool in transformer diagnostics. The results of aging experiments at 120 °C and 60 °C of Kraft paper, copper, barrier, and pressboard immersed in mineral oil, as well as the aging of thermal upgrade paper in mineral and natural ester oil at 140 °C are presented, in order to investigate correlations between different aging markers and to evaluate their partitioning between oil and cellulose at defined conditions. The results of partitioning experiments at 60 °C showed that re-absorption of methanol from oil to the cellulose materials is faster than the re-absorption of furans. This means that methanol is a paper-degradation marker that can be used in diagnostics over shorter equilibrium times and for the detection of developing faults at broader temperature ranges. Furthermore, a statisti... [more]

Glycerol, a highly functionalised polyol, can be used as a platform molecule to produce a variety of high-value chemicals. As glycerol production is projected to increase over the coming years, it’s critically important that technology and infrastructure are developed to make use of the inevitable surplus. The catalytic production of ‘green’ mono alcohols from glycerol, in the absence of H2, is an emerging area of research that, in recent years, has generated significant industrial interest. Herein, we provide an update on recent advances in this field and discuss challenges which need to be overcome if this approach is to be considered viable industrially. The economic significance of using crude glycerol as a feedstock for glycerol valorisation strategies is also addressed and suggestions for improving the impact of research conducted in this field are proposed.

Methanol derived from solar energy is a carbon-neutral alternative fuel for engines. The low viscosity of methanol is one of the problems that restrict its direct compression ignition application in engines. Glycerol is a renewable resource derived from biomass, and its viscosity is more than 1700 times that of methanol. In this study, glycerol was mixed with methanol in different volume fractions (1−50%), and a methanol-glycerol mixture with similar viscosity to diesel was prepared. Then, the particle size, electrical conductivity, viscosity, swelling and corrosion characteristics of the mixed fuel were measured. Finally, the combustion and emission tests of methanol-glycerol mixed fuel were carried out on a heavy-duty multi-cylinder diesel engine. The results show that glycerol can effectively adjust the viscosity of the mixed fuel. The viscosity of the mixed fuel can reach 3.19 mm2/s at 20 °C when blended with 30% glycerol by volume, which meets the requirements of the national stan... [more]

In this study, an algae biomass gasification process using a dual fluidized bed with combined power and methanol cogeneration was developed. The gasification process was modeled using Aspen Plus and validated using experimental data of two microalgae species (Nannochloropsis oculata and Dunaliella salina) commonly found on the western coast of Saudi Arabia. The impacts of different operating conditions, including the gasifier temperature, steam-to-biomass ratio, and algae-char split ratio, on the compositions of four main gases (CO, CO2, CH4, and H2) were investigated. The results of the parametric studies indicated that the gasification temperature has a significant effect on the composition of the synthesis gas, where 700−850 °C was the ideal operating range for gasification. Altering the ratio of biomass to steam showed a slightly smaller effect on the synthesis gas composition. The char split ratio should be kept below 75% to ensure an adequate heat supply to the process. The propo... [more]

A methanol island, powered by solar or wind energy, indirectly captures atmospheric CO2 through the ocean and combines it with hydrogen gas to produce a synthetic fuel. The island components include a carbon dioxide extractor, a desalinator, an electrolyzer, and a carbon dioxide-hydrogen reactor to complete this process. In this study, the optimal locations to place such a device in the Mediterranean Sea were determined, based on three main constraints: power availability, environmental risk, and methanol production capability. The island was numerically simulated with a purpose built python package pyseafuel. Data from 20 years of ocean and atmospheric simulation data were used to “force” the simulated methanol island. The optimal locations were found to strongly depend on the power availability constraint, with most optimal locations providing the most solar and/or wind power, due to the limited effect the ocean surface variability had on the power requirements of methanol island. Wi... [more]

This study investigates the economic viability at the pre-feasibility level of a hybrid methanol and biomethane plant based on biogas coupled to a photovoltaic (PV) power plant and a proton exchange membrane (PEM) electrolyzer. The reference case settled in Uganda consisted of two units powered by a 200 kW PV plant and grid power: a 25 Nm3/h anaerobic digester and a 140 kW PEM electrolyzer-based methanol plant. Its production of 33.3 tons of methanol and 70.1 tons of biomethane per year can provide cooking fuel for 750 households. Response Surface Methodology was used to evaluate the impact of the three main factors on the simple payback period (PBP). The size of the PV plant had the most significant impact on PBP, followed by the cost of electricity, the interaction between these factors, and the PEM electrolyzer capital cost reduction, in this contribution order. These findings point to energy generation costs as the primary factor affecting the economic viability of these small-scal... [more]

In the context of the need to significantly reduce greenhouse gas emissions from personal transportation, a new process for the production of e-methanol is presented. It is a CO2 hydrogenation process, powered mainly by renewable energy sources such as photovoltaic electricity, with direct capture of carbon dioxide from the ambient air. With the main objective of estimating the feasibility and the impact of such a large-scale plant, the various components are evaluated in terms of masses and quantities necessary for an annual fuel production of 500,000 tons. The main reactor is analyzed to assess the required quantities of hydrogen and CO2. The production of hydrogen from the electrolysis of water is estimated, as well as the electrical power required and supplied by a large photovoltaic plant. The size of a realistic plant and its footprint are estimated. In addition, the mass of seawater to be desalinized and split in the electrolyser is calculated. The CO2 capture system is evaluate... [more]

The ambitious CO2 emission reduction targets for the transport sector set in the Paris Climate Agreement require low-carbon energy solutions that can be commissioned rapidly. The production of gasoline, kerosene, and diesel from renewable methanol using methanol-to-olefins (MTO) and Mobil’s Olefins to Gasoline and Distillate (MOGD) syntheses was investigated in this study via process simulation and economic analysis. The current work presents a process simulation model comprising liquid fuel production and heat integration. According to the economic analysis, the total cost of production was found to be 3409 €/tfuels (273 €/MWhLHV), corresponding to a renewable methanol price of 963 €/t (174 €/MWhLHV). The calculated fuel price is considerably higher than the current cost of fossil fuels and biofuel blending components. The price of renewable methanol, which is largely dictated by the cost of electrolytic hydrogen and renewable electricity, was found to be the most significant factor a... [more]

This paper focuses on the best way to produce methanol by Coke Oven Gas (COG) conversion and by carbon dioxide capture. The COG, produced in steelworks and coking plants, is an interesting source of hydrogen that can be used to hydrogenate carbon dioxide, recovered from flue gases, into methanol. The architecture of the reuse process is developed and the different process units are compared by considering a hierarchical decomposition. Two case studies are selected, process units are modelled, and flowsheets are simulated using computer-aided design software. A factorial techno-economic analysis is performed together with a preliminary carbon balance to evaluate the economic reliability and the environmental sustainability of the proposed solutions. The production costs of methanol are equal to 228 and 268 €/ton for process configurations involving, respectively, a combined methane reforming of COG and a direct COG separation to recover hydrogen. This cost is slightly higher than the cu... [more]

To improve the combustion and emission characteristics of diesel engines, methanol-diesel fuels with different mixing ratios (DM0, DM10, DM20, DM30, and DM40) were used to investigate the effects of methanol addition on the combustion and emission of a four-stroke diesel engine in terms of cylinder pressure, brake power, brake-specific fuel consumption, and nitrogen oxides, soot, and carbon monoxide emissions. Firstly, an improved entire diesel engine model was developed using AVL-BOOST software and validated by the experimental results. The results showed that the increase of methanol content in the fuel mixture had a negative impact on the performance characteristic of the diesel engine, but significantly improved the emission characteristic of the diesel engine. With the methanol ratio in the mixed fuel increased to 10%, 20%, 30%, and 40%, the cylinder pressure of the engine increased by 0.89%, 1.48%, 2.29%, and 3.17%, respectively. However, the power decreased by 3.76%, 6.74%, 11.3... [more]

Biogas is a significant by-product produced in algae processing and may be used for many different applications, not only as a renewable energy carrier but also as a chemical intermediate in integrated algae-based biorefineries. In this work, the reforming of biogas to H2/CO2 mixtures (referred to as SynFeed) as feed for the direct hydrogenation of CO2 to methanol is investigated. Two conventional processes, namely steam methane and autothermal reforming, with upstream CO2 separation from raw biogas are compared to novel concepts of direct biogas bi- and tri-reforming. In addition, downstream CO2 separation from SynFeed using the commercial Selexol process to produce pure H2 and CO2 is considered. The results show that upstream CO2 separation with subsequent steam methane reforming is the most economic process, costing 142.48 €/tSynFeed, and taking into consideration the revenue from excess hydrogen. Bi-reforming is the most expensive process, with a cost of 413.44 €/tSynFeed, due to t... [more]

Air pollution, especially in large cities around the world, is associated with serious problems both with people’s health and the environment. Over the past few years, there has been a particularly intensive demand for alternatives to fossil fuels, because when they are burned, substances that pollute the environment are released. In addition to the smoke from fuels burned for heating and harmful emissions that industrial installations release, the exhaust emissions of vehicles create a large share of the fossil fuel pollution. Alternative fuels, known as non-conventional and advanced fuels, are derived from resources other than fossil fuels. Because alcoholic fuels have several physical and propellant properties similar to those of gasoline, they can be considered as one of the alternative fuels. Alcoholic fuels or alcohol-blended fuels may be used in gasoline engines to reduce exhaust emissions. This study aimed to develop a gasoline engine model to predict the influence of different... [more]

Clean methanol can play an important role in achieving net zero emission targets by decarbonizing the energy and chemical sectors. Conventionally, methanol is produced by using fossil fuel as raw material, which releases a significant amount of greenhouse gases (GHGs) into the environment. Clean methanol, which is produced by hydrogen (H2) from renewable sources (green H2) and captured carbon dioxide (CO2), is totally free from the influence of fossil fuel. Due to its vast applications, clean methanol has potential to substitute for fossil fuels while preventing further GHGs emissions. This review addresses the feasibility of producing clean methanol from renewable resources, i.e., green H2 and captured CO2. Availability of these raw materials is the main factor involved in establishing the circular economy of methanol, therefore, their potential sources and the possible pathways to access these sources are also summarized. Renewable energy sources such as solar, wind and biomass shoul... [more]

Methanol, as a promising carbon-neutral fuel, has become a research hotspot worldwide. In this study, pure gasoline and gasoline blended with five different volume ratios of methanol (10%, 20%, 30%, 50%, and 75%) were selected as test fuels, which were referred to as M0, M10, M20, M30, M50, and M75. The experiments on carbon and pollutant emissions and performance were carried out on a passenger vehicle with gasoline direct injection (GDI) turbocharged engine using the steady-state, new European driving cycle (NEDC), and acceleration approaches. The results show that under steady-state conditions, as the methanol blending ratio increases, the volume of fuel consumption increases. Compared with pure gasoline, the equivalent fuel consumption and the CO2 emissions are reduced by 0.95 L/100 km (10.6%) and 18.95 g/km (9.6%) in maximum extent by fueling M75, respectively. In the NEDC, the CO2 emissions of M30 are reduced by 5.46 g/km (3.7%) compared with pure gasoline. After blending methano... [more]

Hydrogenation of ethylene carbonate (EC) to co-produce methanol (MeOH) and ethylene glycol (EG) offers an atomically economic route for CO2 utilization. Herein, aided with bench and pilot plant data, we established engineering a kinetics model and multiscale reactor models for heterogeneous EC hydrogenation using representative industrial-type reactors. Model-based analysis indicates that single-stage adiabatic reactors, despite a moderate temperature rise of 12 K, suffer from a narrow operational window delimited by EC condensation at lower temperatures and intense secondary EG hydrogenation at higher temperatures. Boiling water cooled multi-tubular reactors feature near-isothermal operation and exhibit better operability, especially under high pressure and low space velocity. Conduction oil-cooled reactors show U-type axial temperature profiles, rendering even wider operational windows regarding coolant temperatures than the water-cooled reactor. The revelation of operational charact... [more]

Methanol and ammonia are important chemical materials in the chemical industry. During the production of methanol and ammonia, a large amount of waste heat is released. The waste heat can be used to save energy and reduce CO2 emissions. In this study, pinch analysis is used to design the heat exchanger network (HEN) of pulverized coke (PC) chemical looping gasification coupled with coke-oven gas (COG) to methanol and ammonia (PCCLHG-CGTMA). The heat integration process is accomplished in two ways, as mentioned below. (1) The HENs in each of the three heat exchange units are designed individually; (2) the HENs of the three heat exchange units are treated as a whole and designed simultaneously. Compared to the HEN designed individually, when the HENs are designed as a whole, a total of 112.12 MW of hot and cold utilities are saved. In the HENs designed as a whole, the reduction in operating cost is sufficient to offset the increase in capital cost; the total annual cost (TAC) is reduced... [more]

Homogeneous catalysis is relevant for biodiesel fuel synthesis; however, it has the disadvantage of difficult separation of the catalyst. In the present work, heterogeneous catalysis was applied for rapeseed oil transesterification with methanol, while snail shells were used as a catalyst. CaO content in the catalyst was investigated. Transesterification reactions were carried out in a laboratory reactor, ester yield was analyzed using gas chromatography. Response surface methodology was used for process optimization. It was found that the optimum transesterification conditions when the reaction temperature is 64 °C are the following: a catalyst amount of 6.06 wt%, a methanol-to-oil molar ratio of 7.51:1, and a reaction lasting 8 h. An ester yield of 98.15 wt% was obtained under these conditions.

Spirits are alcoholic beverages commonly consumed in European countries. Their raw materials are diverse and include fruits, cereals, honey, sugar cane, or grape pomace. The main aim of this work is to present and discuss the source, quality control, and legal limits of methanol in spirits produced using fruit and honey spirits. The impact of the raw material, alcoholic fermentation, and the distillation process and aging process on the characteristics and quality of the final distilled beverage are discussed. In addition, a critical view of the legal aspects related to the volatile composition of these distillates, the origin and presence of methanol, and the techniques used for quantification are also described. The methanol levels found in the different types of spirits are those expected based on the specific raw materials of each and, almost in all studies, respect the legal limits.

This numerical investigation intends to present the impact of nanoparticles volume fraction, Casson, and magnetic force on natural convection in the boundary layer region of a horizontal cylinder in a Casson nanofluid under constant heat flux boundary conditions. Methanol is considered as a host Casson fluid. Graphite oxide (GO), single and multiple walls carbon nanotubes (SWCNTs and MWCNTs) nanoparticles have been incorporated to support the heat transfer performances of the host fluid. The Keller box technique is employed to solve the transformed governing equations. Our numerical findings were in an excellent agreement with the preceding literature. Graphical results of the effect of the relevant parameters on some physical quantities related to examine the behavior of Casson nanofluid flow were obtained, and they confirmed that an augmentation in Casson parameter results in a decline in local skin friction, velocity, or temperature, as well as leading to an increment in local Nusse... [more]

This is an Aspen Plus v12 model for a Rectisol process used for removing CO2 from a shifted syngas stream arising from steam methane reforming for the purposes of Blue hydrogen production. It is intended for educational use, and is useful as a starting point for those interested in simulating this process. It is not optimized in any way, but it contains a working flowsheet for those interested in modifying it for your own purposes.

The simulation was developed using the simulation strategy given in Adams TA II, Khojestah Salkuyeh Y, Nease J. Processes and Simulations for Solvent-based CO2Capture and Syngas Cleanup. Chapter in: Reactor and process design for in sustainable energy technology. Elsevier (2014). Pages 163-232. ISBN: 978-0-444-59566-9. It is based on the process discussed in Doctor RD, Molburg JC, Thimmapuram PR, Berry GF, Livengood CD. Gasification combined cycle: carbon dioxide recovery, transport, and disposal. US DOE Report, Argonne National Laboratory ANL/ESD-24. 19... [more]

This presentation concerns the promising new area of flexible polygeneration, a chemical process design concept in which a chemical plant is able to change its product outputs throughout its lifetime in response to changing market conditions, business objectives, or other external factors. In this talk we present a new flexible polygeneration process system that can switch between dimethyl ether (DME) or methanol production, depending on need. Classic flexible polygeneration systems typically utilize separate process trains for each product, in which whole process trains are turned on or off (or up or down) depending on the current product. However, our proposed process combines the two process trains into one, in which most of the process equipment is always used during either mode of production, but with different operating conditions. In this work, we show how this significantly reduces capital expenditure, reduces the plant footprint, and ultimately is more economical than a tradit... [more]

A power transformer outage has a dramatic financial consequence not only for electric power systems utilities but also for interconnected customers. The service reliability of this important asset largely depends upon the condition of the oil-paper insulation. Therefore, by keeping the qualities of oil-paper insulation system in pristine condition, the maintenance planners can reduce the decline rate of internal faults. Accurate diagnostic methods for analyzing the condition of transformers are therefore essential. Currently, there are various electrical and physicochemical diagnostic techniques available for insulation condition monitoring of power transformers. This paper is aimed at the description, analysis and interpretation of modern physicochemical diagnostics techniques for assessing insulation condition in aged transformers. Since fields and laboratory experiences have shown that transformer oil contains about 70% of diagnostic information, the physicochemical analyses of oil... [more]