The oscillating flow field of the double nozzle flapper servo valve pre-stage is numerically analyzed through Large Eddy Simulation (LES) turbulent modeling with the previous grid independence verification. The vortex street flow phenomenon can be observed when the flow passes through the nozzle flapper channel, the vortex alternating in each side produces the periodical flow oscillation. The structural and flow parameter effects on the oscillating flow are emphasized, and it could be determined that the pressure on the flapper is nearly proportional to the flow velocity and inversely proportional to the actual distance between the flapper and the nozzle. On the other hand, the main frequency of oscillation decreases with the velocity and increases with the distance between the nozzle flapper. The main stage movement is further considered with a User Defined Function (UDF), and it could be determined that the influences of the structural and flow parameters on the flow oscillation are... [more]

Anaerobic digestion (AD) is an established process for integrating waste management with renewable energy and nutrient recovery. Much of the research in this field focuses on the utilisation of new substrates, yet their effects on operational aspects such as fluid behaviour and power requirement for mixing are commonly overlooked, despite their importance for process optimisation. This study analysed rheological characteristics of samples from 21 laboratory-scale continuous stirred-tank biogas reactors (CSTBRs) digesting a range of substrates, in order to evaluate substrate effect on mixing efficiency and power demand through computational fluid dynamics (CFD). The results show that substrate and process parameters, such as solids content and organic loading, all have a significant effect on CSTBR fluid rheology. The correlation levels between rheological and process parameters were different across substrates, while no specific fluid behaviour patterns could be associated with substra... [more]

Stirred bioreactors are commonly used unit operations in the pharmaceutical industry. In this study, computational fluid dynamics (CFD) was used in order to analyze the influence of the impeller configuration (Segment−Segment and Segment−Rushton impeller configurations) and the impeller rotational speed (an operational parameter) on the hydrodynamic behaviour and mixing performance of a bioreactor equipped with a double impeller. A relatively close agreement between the power values obtained from the CFD model and those measured experimentally was observed. Various parameters such as velocity profiles, stress generated by impellers due to the turbulence and velocity gradient, flow number, and mixing time were used to compare the CFD simulations. It was observed that the impeller’s RPM could change the intensity of the interaction between the impellers when a Segment−Rushton impeller was used. In general, increasing the RPM led to an increase in total power and the stress acting on the... [more]

The throttling characteristics of the diaphragm valve are numerically studied in this paper. Firstly, the diaphragm deformation performance is analyzed by a finite element method, while the upper boundary morphology of the internal flow field under different valve openings was obtained. Then the two-dimensional simulation of the weir diaphragm valve flow field is carried out in order to explore the optimal design of flow path profile. The study shows that the throttling characteristics can be improved by flatting the ridge side wall, widening the top of the ridge and gently flatting the internal protruding of the flow path. In addition, using the local grid encryption techniques based on velocity gradient adaptive and y+ adaptive can improve the accuracy of simulation results. Finally, a cavitation two-phase flow simulation is carried out. The results show that cavitation may occur below 50% opening of diaphragm valve in ultra-pure water system, which becomes more intense with the incr... [more]

Laminar fluid flow and advection-dominant transport produce ineffective mixing conditions in micromixers. In these systems, a desirable fluid mixing over a short distance may be achieved using special geometries in which complex flow paths are generated. In this paper, a novel design, utilizing semi-circular ridges, is proposed to improve mixing in micro channels. Fluid flow and scalar transport are investigated employing Computational Fluid Dynamics (CFD) tool. Mixing dynamics are investigated in detail for alternative designs, injection, and diffusivity conditions. Results indicate that the convex alignment of semi-circular elements yields a specific, helicoidal-shaped fluid flow along the mixing channel which in turn enhances fluid mixing. In all cases examined, homogenous concentration distributions with mixing index values over 80% are obtained. When it is compared to the classical T-shaped micromixer, the novel design increases mixing index and mixing performance values by the fa... [more]

An investigation on the two-phase flow field inside a grooved rotating-disk system is presented by experiment and computational fluid dynamics numerical simulation. The grooved rotating-disk system consists of one stationary flat disk and one rotating grooved disk. A three-dimensional computational fluid dynamics model considering two-phase flow and heat transfer was utilized to simulate phase distributions and heat dissipation capability. Visualization tests were conducted to validate the flow patterns and the parametric effects on the flow field. The results indicate that the flow field of the grooved rotating-disk system was identified to be an air−oil flow. A stable interface between the continuous oil phase and the two-phase area could be formed and observed. The parametric analysis demonstrated that the inter moved outwards in the radial direction, and the average oil volume fraction over the whole flow field increased with smaller angular speed, more inlet mass flow of oil, or d... [more]

Air-core−liquid-ring (ACLR) atomization presents a specific type of internal mixing pneumatic atomization. It can be used for disintegration of high viscous feed liquids into small droplets at relatively low gas consumptions. However, the specific principle of ACLR atomization is still under research and no guidelines for process and atomizer design are available. Regarding literature on pre-filming atomizers, it can be hypothesized for ACLR atomization that the liquid film thickness inside the exit orifice of the atomizer, as well as the resulting spray droplet sizes decrease with increasing air-to-liquid ratio (ALR) and decreasing feed viscosity. In this study, the time dependent liquid film thickness inside the exit orifice of the atomizer was predicted by means of computational fluid dynamics (CFD) analysis. Results were compared to high speed video images and correlated to measured spray droplet sizes. In conclusion, the hypothesis could be validated by simulation and experimental... [more]

In the current research, a high-pressure submerged cavitation jet is investigated numerically. A cavitation model is created considering the effect of shear stress on cavitation formation. As such, this model is developed to predict the cavitation jet, and then the numerical results are validated by high-speed photography experiment. The turbulence viscosity of the renormalization group (RNG) k-ε turbulence model is used to provide a flow field for the cavitation model. Furthermore, this model is modified using a filter-based density correction model (FBDCM). The characteristics of the convergent-divergent cavitation nozzle are investigated in detail using the current CFD simulation method. It is found that shear stress plays an important role in the cavitation formation in the high-pressure submerged jet. In the result predicted by the Zwart-Gerber-Belamri (ZGB) cavitation model, where critical static pressure is used for the threshold of cavitation inception, the cavitation bubble on... [more]

In this work, we employed a computational fluid dynamics (CFD)-based model with a Eulerian multiphase approach to simulate the fluidization hydrodynamics in biomass gasification processes. Air was used as the gasifying/fluidizing agent and entered the gasifier at the bottom which subsequently fluidized the solid particles inside the reactor column. The momentum exchange related to the gas-phase was simulated by considering various viscous models (i.e., laminar and turbulence models of the re-normalisation group (RNG), k-ε and k-ω). The pressure drop gradient obtained by employing each viscous model was plotted for different superficial velocities and compared with the experimental data for validation. The turbulent model of RNG k-Ɛ was found to best represent the actual process. We also studied the effect of air distributor plates with different pore diameters (2, 3 and 5 mm) on the momentum of the fluidizing fluid. The plate with 3-mm pores showed larger turbulent viscosities above th... [more]

Inhaled radon status in the laneways of some Chinese stone-coal mines is a cause of concern. In this study, computational fluid dynamics simulations were employed to investigate three flowrates of the dilution gas (2.5, 5, and 7.5 m3/s) and radon distributions at realistic breathing levels (1.6, 1.75, and 1.9 m). The results showed that there are obvious jet-flow, backflow, and vortex zones near the heading face, and a circulation flow at the rear of the laneway. A high radon concentration area was found to be caused by the mining machinery. As the ventilation rate increased, the radon concentrations dropped significantly. An airflow of 7.5 m3/s showed the best dilution performance: The maximum radon concentration decreased to 541.62 Bq/m3, which is within the safe range recommended by the International Commission on Radiological Protection. Annual effective doses for the three air flowrates were 8.61, 5.50, and 4.12 mSv.

Natural gas demand has increased rapidly across the globe in the last decade, and it is set to play an important role in meeting future energy requirements. Natural gas is mainly produced from fossil fuel and is a side product of crude oil produced beneath the earth’s crust. Materials hazardous to the environment, like CO2, H2S, and C2H4, are present in raw natural gas. Therefore, purification of the gaseous mixture is required for use in different industrial applications. A comprehensive computational fluid dynamics (CFD) model was proposed to perform the separation of natural gas from other gases using membrane modules. The CFD technique was utilized to estimate gas flow variations in membrane modules for gas separation. CFD was applied to different membrane modules to study gas transport through the membrane and flux, and to separate the binary gas mixtures. The different parameters of membrane modules, like feed and permeate pressure, module length, and membrane thickness, have bee... [more]

A self-priming centrifugal pump can be used in various areas such as agricultural irrigation, urban greening, and building water-supply. In order to simulate the gas-water two-phase flow in the self-priming process of a self-priming centrifugal pump, the unsteady numerical calculation of a typical self-priming centrifugal pump was performed using the ANSYS Computational Fluid X (ANSYS CFX) software. It was found that the whole self-priming process of a self-priming pump can be divided into three stages: the initial self-priming stage, the middle self-priming stage, and the final self-priming stage. Moreover, the self-priming time of the initial and final self-priming stages accounts for a small percentage of the whole self-priming process, while the middle self-priming stage is the main stage in the self-priming process and further determines the length of the self-priming time.

In this work, a three-dimensional volume-of-fluid computational fluid dynamics (VOF-CFD) model was developed for a coagulation bath of the dry-jet wet spinning (DJWS) process for the production of polyacrylonitrile (PAN)-based carbon fiber under long-term operating conditions. The PAN-fiber was assumed to be a deformable porous zone with variations in moving speed, porosity, and permeability. The Froude number, interpreted as the wave-making resistance on the liquid surface, was analyzed according to the PAN-fiber wind-up speed ( v P A N ). The effect of the PAN speed on the reflection and wake flow formed by drag between a moving object and fluid is presented. A method for tracking the wave amplitude with time is proposed based on the iso-surface of the liquid volume fraction of 0.95. The wave signal for 30 min was divided into the initial and resonance states that were distinguished at 8 min. The maximum wave amplitude was less than 0.5 mm around the PAN-fiber inlet nozzle... [more]

With the development of computing power, the simulation of circulating fluidized bed (CFB) has developed from riser-simplified simulation to riser-only simulation, then to full-loop simulation. This paper compared these three methods based on pilot-scale CFB experiment data to find the scope of application of each method. All these simulations, using the Eulerian−Eulerian two-fluid model with the kinetic theory of granular theory, were conducted to simulate a pilot-scale CFB. The hydrodynamics, such as pressure balance, solids holdup distribution, solids velocity distribution, and instantaneous mass flow rates in the riser or CFB system, were investigated in different simulations. By comparing the results from different methods, it was found that riser-simplified simulation is not sufficient to obtain accurate hydrodynamics, especially in higher solids circulating rates. The riser-only simulation is able to make a reasonable prediction of time-averaged behaviors of gas−solids in most p... [more]

Double-suction centrifugal pumps are widely used in industrial and agricultural applications since their flow rate is twice that of single-suction pumps with the same impeller diameter. They usually run for longer, which makes them susceptible to cavitation, putting the downstream components at risk. A fast approach to predicting the Net Positive Suction Head required was applied to perform a multi-objective optimization on the double-suction centrifugal pump. An L32 (84) orthogonal array was designed to evaluate 8 geometrical parameters at 4 levels each. A two-layer feedforward neural network and genetic algorithm was applied to solve the multi-objective problem into pareto solutions. The results were validated by numerical simulation and compared to the original design. The suction performance was improved by 7.26%, 3.9%, 4.5% and 3.8% at flow conditions 0.6Qd, 0.8Qd, 1.0Qd and 1.2Qd respectively. The efficiency increased by 1.53% 1.0Qd and 1.1% at 0.8Qd. The streamline on the blade... [more]

Computational Fluid Dynamics (CFD) tools are used to investigate fluid flow and scalar mixing in micromixers where low molecular diffusivities yield advection dominant transport. In these applications, achieving a numerical solution is challenging. Numerical procedures used to overcome these difficulties may cause misevaluation of the mixing process. Evaluation of the mixing performance of these devices without appropriate analysis of the contribution of numerical diffusion yields over estimation of mixing performance. In this study, two- and four-inlet swirl-generating micromixers are examined for different mesh density, flow and molecular diffusivity scenarios. It is shown that mesh densities need to be high enough to reveal numerical diffusion errors in scalar transport simulations. Two-inlet micromixer design was found to produce higher numerical diffusion. In both micromixer configurations, when cell Peclet numbers were around 50 and 100 for Reynolds numbers 240 and 120, the numer... [more]

The application of the hole cleaning device in downhole is a new technology that can improve the problem of cuttings accumulation in the annulus and improve the hole cleaning effect of the wellbore during drilling. In this paper, the Reynolds Averaged Navier⁻Stokes model, together with the Realizable k-ε turbulence model, are used to perform transient simulations. The effects of rotational speed, blade shape, and helical angle on the initial swirl intensity and its decay behavior along the flow direction are studied. The swirl number, the initial swirl intensity, the decay rate, the tangential velocity distribution, and the variation of pressure are analyzed. The results indicate that the swirl number of the swirl flow exponentially decays along the flow direction. The straight blade and V-shaped blade have different swirl flow induction mechanisms. Under specific drilling parameters, the critical helical angle is determined for both types of blades. When the selection of the helical a... [more]

This study presents the Computational Fluid Dynamics (CFD) thermal design and experimental tests results for a multi-tubular solar reactor for hydrogen production based on the ferrite thermochemical cycle in a pilot plant in the Plataforma Solar de Almería (PSA). The methodology followed for the solar reactor design is described, as well as the experimental tests carried out during the testing campaign and characterization of the reactor. The CFD model developed for the thermal design of the solar reactor has been validated against the experimental measurements, with a temperature error ranging from 1% to around 10% depending on the location within the reactor. The thermal balance in the reactor (cavity and tubes) has been also solved by the CFD model, showing a 7.9% thermal efficiency of the reactor. CFD results also show the percentage of reacting media inside the tubes which achieve the required temperature for the endothermic reaction process, with 90% of the ferrite pellets inside... [more]

This study presents the Computational Fluid Dynamics (CFD) thermal design and experimental tests results for a multi-tubular solar reactor for hydrogen production based on the ferrite thermochemical cycle in a pilot plant in the Plataforma Solar de Almería (PSA). The methodology followed for the solar reactor design is described, as well as the experimental tests carried out during the testing campaign and characterization of the reactor. The CFD model developed for the thermal design of the solar reactor has been validated against the experimental measurements, with a temperature error ranging from 1% to around 10% depending on the location within the reactor. The thermal balance in the reactor (cavity and tubes) has been also solved by the CFD model, showing a 7.9% thermal efficiency of the reactor. CFD results also show the percentage of reacting media inside the tubes which achieve the required temperature for the endothermic reaction process, with 90% of the ferrite pellets inside... [more]

Trailing oil is the tail section of contamination in oil pipelines. It is generated in batch transportation, for which one fluid, such as diesel oil follows another fluid, such as gasoline, and it has an effect on the quality of oil. This paper describes our analysis of the formation mechanism of trailing oil in pipelines and our study of the influence of dead-legs on the formation of trailing oil. We found that the oil replacement rate in a dead-leg is exponentially related to the flow speed, and the length of the dead-leg is exponentially related to the replacement time of the oil. To reduce the amount of mixed oil, the main flow speed should be kept at about 1.6 m/s, and the length of the dead-leg should be less than five times the diameter of the main pipe. In our work, the Reynolds time-averaged method is used to simulate turbulence. To obtain contamination-related experimental data, computational fluid dynamics (CFD) software is used to simulate different flow rates and bypass le... [more]

In this paper, a set of correlations for the windage power losses in a 4 kW axial flux permanent magnet synchronous machine (AFPMSM) is presented. In order to have an efficient machine, it is necessary to optimize the total electromagnetic and mechanical losses. Therefore, fast equations are needed to estimate the windage power losses of the machine. The geometry consists of an open rotor⁻stator with sixteen magnets at the periphery of the rotor with an annular opening in the entire disk. Air can flow in a channel being formed between the magnets and in a small gap region between the magnets and the stator surface. To construct the correlations, computational fluid dynamics (CFD) simulations through the frozen rotor (FR) method are performed at the practical ranges of the geometrical parameters, namely the gap size distance, the rotational speed of the rotor, the magnet thickness and the magnet angle. Thereafter, two categories of formulations are defined to make the windage losses dim... [more]

This work reports the performance of an energy converter characterized by an emitting parallelepiped element with inside two, three, or five swirling connected combustion chambers. In particular, the idea is to adopt the heat released by H₂/air combustion, occurring in the connected swirling chambers, to heat up the emitting surfaces of the thermally-conductive emitting parallelepiped brick. The final goal consists in obtaining the highest emitting surface temperature and the highest power delivered to the ambient environment, with the simultaneous fulfillment of four design constraints: dimension of the emitting surface fixed to 30 × 30 mm², solar mode thermal efficiency greater than 20%, emitting surface peak temperature T > 1000 K, and its relative ∆T < 100 K in the combustion mode operation. The connected swirling meso-combustion chambers, inside the converter, differ only in their diameters. Combustion simulations are carried out adopting 500 W of injected chemical power, stoichio... [more]

Hydraulic turbines exhibit total load rejection during operation because of high fluctuations in the grid parameters. The generator reaches no-load instantly. Consequently, the turbine runner accelerates to high speed, runaway speed, in seconds. Under common conditions, stable runaway is only reached if after a load rejection, the control and protection mechanisms both fail and the guide vanes cannot be closed. The runner life is affected by the high amplitude pressure loading at the runaway speed. A model Francis turbine was used to investigate the consequences at the runaway condition. Measurements and simulations were performed at three operating points. The numerical simulations were performed using standard k-ε, k-ω shear stress transport (SST) and scale-adaptive simulation (SAS) models. A total of 12.8 million hexahedral mesh elements were created in the complete turbine, from the spiral casing inlet to the draft tube outlet. The experimental and numerical analysis showed that th... [more]

With soaring energy demands, the desire to explore alternate and renewable energy resources has become the focal point of various active research fronts. Therefore, the scientific community is revisiting the notion to tap wind resources in more rigorous and novel ways. In this study, a two-dimensional computational investigation of the vertical axis wind turbine (VAWT) with omni-direction-guide-vane (ODGV) is proposed to determine the effects of this guide vane. In addition, the mesh and time step (dt) size dependency test, as well as the effect of the different turbulence models on results accuracy are investigated. Eight different shape ratios (R) of the omni-direction-guide-vane were also examined in this study. Further, the CFD model is validated by comparing the numerical results with the experimental data. Validation results show a good agreement in terms of shape and trend in CFD simulation. Based on these results, all the shape ratios, except two ratios including 0.3 and 0.4 at... [more]

In this study, energy and exergy analyses have been investigated numerically for unsteady cross-flow over heated circular cylinders. Numerous simulations were conducted varying the number of inline tubes, inlet velocity, dimensionless pitch ratios and Reynolds number. Heat leakage into the domain is modeled as a source term. Numerical results compare favorably to published data in terms of Nusselt number and pressure drop. It was found that the energy efficiency varies between 72% and 98% for all cases, and viscous dissipation has a very low effect on the energy efficiency for low Reynolds number cases. The exergy efficiency ranges from 40⁻64%, and the entropy generation due to heat transfer was found to have a significant effect on exergy efficiency. The results suggest that exergy efficiency can be maximized by choosing specific pitch ratios for various Reynolds numbers. The results could be useful in designing more efficient heat recovery systems, especially for low temperature appl... [more]