The Fourth Industrial Revolution (Industry 4.0) brings a new chapter at dairy sector. Dairy 4.0 technologies are based on Big Data Analysis, Internet of Things, Robotics and Machine Learning. The usage of smart technologies to processing and analyzing complicated massive data has a significant impact in automation, optimization, functional costs and innovation. Artificial Intelligence tools are applied from dairy farms and production lines – including packaging- to supply chain. The aim of this paper is to demonstrate the most used applications of Machine Learning in dairy production so as to enhance the sustainability and the quality of dairy products. The most significant Machine Learning applications integrate machine vision, smart environmental sensors, activity collars, thermal imaging cameras, and digitized supply chain systems to facilitate inventory management. Challenges like milk adulteration, animal diseases, mastitis, traceability and supply chain losses are also addressed... [more]

Chemical process models often involve high non-linearity due to thermodynamic and kinetic relationships, with non-convex bilinear terms adding complexity to process optimization. Recently, data-driven models, particularly artificial neural networks (ANNs), have gained traction for representing chemical processing units. The predictive accuracy of ANNs depends on data quality, variable interactions, and network architecture, the latter being an optimization challenge itself. This study proposes and evaluates two strategies to optimize ANN architecture for modeling a propylene glycol production process from glycerol. The process includes a reactor and two distillation columns, with training data generated through simulation in Aspen Plus by varying design and operating variables. Two approaches are compared: random ANN structure generation and architecture optimization using the ant colony algorithm, a method suitable for discrete problems. Decision variables include the number of hidden... [more]

Artificial neural networks (ANNs) have gained popularity in the last years as tools to develop data-driven models of chemical process units. However, representing a system only with such artificial intelligence models may lead to a loss in the comprehension of the occurring phenomena. Hybrid models allow combining the predictive capabilities of ANNs with the foundational knowledge of rigorous models. This study explores the impact of hybridization in designing and optimizing shell-and-tube heat exchangers, comparing a full ANN-based model with a hybrid model. The hybrid model incorporates ANN predictions for highly nonlinear components, such as heat transfer coefficients, while other calculations are performed using the rigorous Bell-Delaware model. To generate the necessary data, the rigorous model is solved under randomly selected conditions. Using Python, one ANN predicts the exchanger's cost, while another predicts the heat transfer coefficients. Both models are optimized using the... [more]

Artificial neural networks are widely used as data-driven models for capturing complex, nonlinear systems. However, suboptimal training remains a significant challenge due to the nonlinearity of activation functions and the reliance on local solvers, which makes achieving global solutions difficult. One solution involves reformulating activation functions as piecewise linear approximations to convexify the problem, though this approach often requires substantial CPU time. This study demonstrates that a tailored branch-and-bound algorithm can effectively address these challenges by efficiently navigating the solution space using linear relaxations. The proposed method achieves minimal training error, offering a robust solution to the training bottleneck. Unlike traditional mixed-integer programming approaches, which often struggle to converge within reasonable CPU times, the SOSX algorithm shows superior scalability, with computational demand growing almost linearly rather than exponent... [more]

Predicting processes’ future behavior based on past data is vital for automatic control and dynamic optimization in engineering. Recent advances in deep learning, particularly Artificial Neural Networks, have improved predictions in various engineering fields. Recurrent Neural Networks (RNNs) are well-suited for time series data, as they naturally evolve through dynamic systems with recurrent updates. Despite their high predictive power, RNNs may underperform if their training ignores the model's future application. In Model Predictive Control, for example, the model evolves over time using only current information, relying on its own predictions at later steps. A model trained for one-step-ahead predictions may fail when tasked with multi-step-ahead forecasting in autoregressive mode. This study explores deep recurrent neural network models for predicting critical operational time series of a large-scale Electric Submersible Pump system. We present an innovative training approach, fra... [more]

The mathematical modeling of enzymatic reactors for esterification of fatty acids with sugars in the production of biosurfactants has been a useful tool for studying and optimizing the process. In particular, artificial neural networks and fuzzy systems emerge as promising methods for developing models for those processes. In this work, regarding artificial neural networks application, coupling of networks to reactor mass balances was considered in hybrid models to infer reactant concentrations over time. Computationally, an algorithm was constructed incorporating material balances, neural reaction rates, and step-by-step numerical integration (employing the classical Runge-Kutta method). Besides, based on an available set of experimental data, fuzzy logic was applied for modeling and optimization of the conversion of esterification as a function of operational process parameters (such as time, temperature and molar ratio of substrates). All computational development was carried out us... [more]

Supramolecular solvent-based extraction (SUPRAS) stands out as a promising approach, particularly due to its environmentally friendly and efficient characteristics. This research explores the optimization of SUPRAS extraction for sango radish and kale microgreens, focusing on enhancing the extraction efficiency. The Taguchi experimental design and artificial neural network (ANN) modeling were utilized to systematically optimize extraction parameters (ethanol content, SUPRAS: equilibrium ratio, centrifugation rate, centrifugation time, and solid-liquid ratio). The extraction efficiency was evaluated by measuring the antioxidant activity (DPPH assay) and contents of chlorophylls, carotenoids, phenolics, and anthocyanidins. The obtained results demonstrated variability in phytochemical contents and antioxidant activities across microgreen samples, with the possibility of achieving high extraction yields using the prediction of optimized parameters. The optimal result for sango radish can... [more]

The main objective of this study is to analyze the drying kinetics of Citrus medica by using the freeze-drying method at various thicknesses (3, 5, and 7 mm) and cabin pressures (0.008, 0.010, and 0.012 mbar). Additionally, the study aims to evaluate the efficacy of an artificial neural network (ANN) in estimating crucial parameters like dimensionless mass loss ratio (MR), moisture content, and drying rate. Feedforward multilayer perceptron (MLP) neural network architecture was employed to model the freeze-drying process of Citrus medica. The ANN architecture was trained using a dataset covering various drying conditions and product characteristics. The training process, including hyperparameter optimization, is detailed and the performance of the ANN is evaluated using robust metrics such as RMSE and R2. As a result of comparing the experimental MR with the predicted MR of the ANN modeling created by considering various product thicknesses and cabin pressures, the R2 was found to be 0... [more]

Copolymers are commonplace in various industries. Nevertheless, fine-tuning their properties bears significant cost and effort. Hence, an ability to predict polymer properties a priori can significantly reduce costs and shorten the need for extensive experimentation. Given that the physical and chemical characteristics of copolymers are correlated with molecular arrangement and chain topology, understanding the reactivity ratios of monomers—which determine the copolymer composition and sequence distribution of monomers in a chain—is important in accelerating research and cutting R&D costs. In this study, the prediction accuracy of two Artificial Neural Network (ANN) approaches, namely, Multi-layer Perceptron (MLP) and Graph Attention Network (GAT), are compared. The results highlight the potency and accuracy of the intrinsically interpretable ML approaches in predicting the molecular structures of copolymers. Our data indicates that even a well-regularized MLP cannot predict the reacti... [more]

The variability of the material properties of steel from different suppliers causes problems in achieving the required surface quality after turning. Therefore, the manufacturer needs to estimate the resulting quality before starting production, especially if it is an expensive, small-batch production from stainless steel. Predictive models will make it possible to estimate the surface roughness from the mechanical properties of steel and thus support decision making about supplier selection or acceptance of a material supply. This research presents a step-by-step decision-making procedure, which enables the trained staff to make quick decisions based on commonly available information in the Mill Test Certificate (MTC). A new multivariate second-order polynomial model and feedforward backpropagation artificial neural network (ANN) models have been developed using input variables from the MTC: Tensile Strength, Yield Strength, Elongation, and Hardness. Models were used to enhance the me... [more]

In this study, circulating fluidized bed fly ash (CFBFA) non-sintered ceramsite was innovatively developed. The CFBFA was addressed by adding ternary activator (including cement, hydrated lime, and gypsum) to prepare ceramsite. In the curing process, the use of power plant flue gas for curing not only captured greenhouse gas CO2, but also enhanced the compressive strength of the ceramsite. The compressive strength of the composite gravels prepared by the CFBFA was modeled using a novel approach that employed the response surface methodology (RSM) and artificial neural network (ANN) coupled with genetic algorithm (GA). Box−Behnken design (BBD)-RSM method was used for the independent variables of cement content, hydrated lime content, and gypsum content. The resulting quadratic polynomial model had an R2 value of 0.9820 and RMSE of 0.21. The BP-ANN with a structure of 3-10-1 performed the best and showed better prediction of the response than the BBD-RSM model, with an R2 value of 0.9932... [more]

In this work, four hundred and forty experimental solubility data points of 14 systems composed of methane and ionic liquids are considered to train a multilayer perceptron model. The main objective is to propose a simple procedure for the prediction of methane solubility in ionic liquids. Eight machine learning algorithms are tested to determine the appropriate model, and architectures composed of one input layer, two hidden layers, and one output layer are analyzed. The input variables of an artificial neural network are the experimental temperature (T) and pressure (P), the critical properties of temperature (Tc) and pressure (Pc), and the acentric (ω) and compressibility (Zc) factors. The findings show that a (4,4,4,1) architecture with the combination of T-P-Tc-Pc variables results in a simple 45-parameter model with an absolute prediction deviation of less than 12%.

Onion (Allium cepa L.) juice is an important product used in gastronomy and food formulations. The first objective of this study was to optimize the content of bioactive compounds in purple onion juice (POJ) after the thermosonication process using response surface methodology (RSM) and artificial neural network (ANN) application models. Second, the anticancer, antibacterial, antihypertensive, and antidiabetic effects of POJ obtained after thermal pasteurization (P-POJ) or thermosonication (TS-POJ) were investigated after obtaining the ANN and RSM analysis reports. The optimization process for TS-POJ was carried out at 44 °C, for 13 min, with a 68% amplitude. The findings demonstrated that the angiotensin-converting enzyme (ACE) inhibition level was greater in TS-POJ samples than in the untreated control (C-POJ) sample (p > 0.05). C-POJ, TS-POJ, and P-POJ exhibited the inhibition of cell proliferation in vitro in a dose-dependent manner in lung (A549), cervical (HeLa), and colon cancer... [more]

The compatibility of constituents making up a petroleum fluid has been recognized as an important factor for trouble-free operations in the petroleum industry. The fouling of equipment and desalting efficiency deteriorations are the results of dealing with incompatible oils. A great number of studies dedicated to oil compatibility have appeared over the years to address this important issue. The full analysis of examined petroleum fluids has not been juxtaposed yet with the compatibility characteristics in published research that could provide an insight into the reasons for the different values of colloidal stability indices. That was the reason for us investigating 48 crude oil samples pertaining to extra light, light, medium, heavy, and extra heavy petroleum crudes, which were examined for their colloidal stability by measuring solvent power and critical solvent power utilizing the n-heptane dilution test performed by using centrifuge. The solubility power of the investigated crude... [more]

Pore pressure prediction is a critical parameter in petroleum engineering and is essential for safe drilling operations and wellbore stability. However, traditional methods for pore pressure prediction, such as empirical correlations, require selecting appropriate input parameters and may not capture the complex relationships between these parameters and the pore pressure. In contrast, artificial neural networks (ANNs) can learn complex relationships between inputs and outputs from data. This paper presents a new empirical correlation for predicting pore pressure using ANNs. The proposed method uses 42 datasets of well log data, including temperature, porosity, and water saturation, to train ANNs for pore pressure prediction. The trained model, with the Bayesian regularization backpropagation function, predicts the pore pressure with an average absolute percentage error (AAPE) and correlation coefficient (R) of 4.22% and 0.875, respectively. The trained ANN is then used to develop a ne... [more]

The bulk density of the particles, which is directly related to transportation and storage costs, is an important basic characteristic of products as well as an important parameter in many processing systems. This work quantified the relationship between the tapped bulk density of raspberry ketone with different degrees of agglomeration and morphological metrics (particle shape descriptors and roughness descriptors) and size metrics (size descriptors) and developed an artificial neural network (ANN) prediction model for the tapped bulk density of raspberry ketone. Samples prepared under different conditions were sieved and remixed, the tapped bulk density of the particles was then measured, and the descriptor features of the particles were obtained by combining them with image processing. The dimensions of the variables were decreased by principal component analysis and variance processing. To overcome the hyperparameter estimation of the heuristic-based artificial neural networks, the... [more]

This paper attempts to analyze and assess Yongchuan Xiuya tea quality quickly, accurately, and digitally. The sensory evaluation method was first used to assess Yongchuan Xiuya tea quality, and then near infrared spectroscopy (NIRS) was obtained, and standard methods were applied to the testing of the chemical components. Next, principal component analysis (PCA) and the correlation coefficient method were used to comprehensively screen out the representative components. Finally, NIRS combined with partial least squares regression (PLSR) and back propagation artificial neural network (BP-ANN) methods were applied to build quality evaluation models for Yongchuan Xiuya tea, respectively, and external samples were employed to examine the practical application results of the best model. The cumulative variance contribution rate of the first three principal components of the ingredients in tea was 97.73%. Seven components closely related to tea quality were screened out, namely, amino acids,... [more]

This paper aims to optimize the quality characteristics of the drilling process in glass fiber-reinforced polymer (GFRP) composites. It focuses on optimizing the drilling parameters with drill point angles concerning delamination damage and energy consumption, simultaneously. The effects of drilling process parameters on machinability were analyzed by evaluating the machinability characteristics. The cutting power was modeled through drilling parameters (speed and feed), drill point angle, and laminate thickness. The response surface analysis and artificial neural networks enhanced by the particle swarm optimization algorithm were applied for modeling and evaluating the effect of process parameters on the machinability of the drilling process. The most influential parameters on machinability properties and delamination were determined by analysis of variance (ANOVA). A multi-response optimization was performed to optimize drilling process parameters for sustainable drilling quality cha... [more]

The refractive index is an important physical property that is used to estimate the structural characteristics, thermodynamic, and transport properties of petroleum fluids, and to determine the onset of asphaltene flocculation. Unfortunately, the refractive index of opaque petroleum fluids cannot be measured unless special experimental techniques or dilution is used. For that reason, empirical correlations, and metaheuristic models were developed to predict the refractive index of petroleum fluids based on density, boiling point, and SARA fraction composition. The capability of these methods to accurately predict refractive index is discussed in this research with the aim of contrasting the empirical correlations with the artificial neural network modelling approach. Three data sets consisting of specific gravity and boiling point of 254 petroleum fractions, individual hydrocarbons, and hetero-compounds (Set 1); specific gravity and molecular weight of 136 crude oils (Set 2); and speci... [more]

Designing an efficient and recyclable adsorbent for cadmium pollution control is an urgent necessity. In this paper, cow manure, an abundant agricultural/animal husbandry byproduct, was employed as the raw material for the synthesis of magnetic cow manure biochar. The optimal preparation conditions were found using the response surface methodology model: 160 °C for the hydrothermal temperature, 600 °C for the pyrolysis temperature, and Fe-loading with 10 wt%. The optimal reaction conditions were also identified via the response surface methodology model: a dosage of 1 g·L−1, a pH of 7, and an initial concentration of 100 mg·L−1. The pseudo-second-order model and the Langmuir model were used to fit the Cd(II) adsorption, and the adsorption capacity was 612.43 mg·g−1. The adsorption was dominated by chemisorption with the mechanisms of ion-exchange, electrostatic attraction, pore-filling, co-precipitation, and the formation of complexations. Compared to the response surface methodology m... [more]

Blends of bitumen, clay, and quartz in water are obtained from the surface mining of the Athabasca Oil Sands. To facilitate its transportation through pipelines, this mixture is usually diluted with locally produced naphtha. As a result of this, naphtha has to be recovered later, in a naphtha recovery unit (NRU). The NRU process is a complex one and requires the knowledge of Vapour-Liquid-Liquid Equilibrium (VLLE) thermodynamics. The present study uses experimental data, obtained in a CREC-VL-Cell, and Artificial Intelligence (AI) for vapour-liquid-liquid equilibrium (VLLE) calculations. The proposed Artificial Neural Networks (ANNs) do not require prior knowledge of the number of vapour-liquid phases. These ANNs involve hyperparameters that are used to obtain the best ANN model architecture. To accomplish this, this study considers (a) R2 Coefficients of Determination and (b) ANN training requirements to avoid data underfitting and overfitting. Results demonstrate that temperature has... [more]

The purpose of the study was to identify and predict the optimized parameters for phosphoric acid production. This involved modeling the crystal reactor, UCEGO filter (as a detailed model of the filter is not available in Aspen Plus or other simulation software), and acid separator using Sci-Lab to develop Cape-Open models. The simulation was conducted using Aspen Plus and involved analyzing 10 different phosphates with varying qualities and fractions of P2O5 and other minerals. After a successful simulation, a sensitivity analysis was conducted by varying parameters such as capacity, filter speed, vacuum, particle size, water temperature for washing the filtration cake, flow of recycled acid and strong acid from the separator below the filter, flow of slurry to reactor 1, temperature in reactors, and flow of H2SO4, resulting in nearly one million combinations. To create an algorithm for predicting process parameters and the maximal extent of recovering H3PO4 from slurry, ANN models we... [more]

Thermal energy recovery systems have different candidates to mitigate CO2 emissions as recommended by the UN in its list of SDGs. One of these promising systems is thermal absorption transformers, which generally use lithium-water bromide as the working fluid. A Double Stage Heat Transformer (DSHT) is a thermal machine that allows the recovery of thermal energy at a higher temperature than it is supplied through the effect of steam absorption in a concentrated solution of lithium bromide. There are very precise thermodynamic models which allow us to calculate all the possible operating conditions of the DSHT. To perform the control of these systems, the use of Artificial Intelligence (AI) is proposed with two computational techniques—Fuzzy Logic (FL) and Artificial Neural Network (ANN)—to calculate in real-time the set of variables that maximize the product’s Gross Temperature Lift (GTL) and Coefficient of Performance (COP) in a DSHT. The values for Coefficient of Determination (R2), M... [more]

Accurate parameter estimation of photovoltaic (PV) cells is crucial for establishing a reliable cell model. Based on this, a series of studies on PV cells can be conducted more effectively to improve power output; an accurate model is also crucial for the operation and control of PV systems. However, due to the high nonlinearity of the cell and insufficient measured current and voltage data, traditional PV parameter identification methods are difficult to solve this problem. This article proposes a parameter identification method for PV cell models based on the radial basis function (RBF). Firstly, RBF is used to de-noise and predict the data to solve the current problems in the parameter identification field of noise data and insufficient data. Then, eight prominent meta-heuristic algorithms (MhAs) are used to identify the single-diode model (SDM), double-diode model (DDM), and three-diode model (TDM) parameters of PV cells. By comparing the identification accuracy of the three models... [more]

To boost the operational performance of a non-aqueous DES electrolyte-based vanadium-iron redox flow battery (RFB), our previous work proposed a double-layer porous electrode spliced by carbon paper and graphite felt. However, this electrode’s architecture still needs to be further optimized under different operational conditions. Hence, this paper proposes a multi-layer artificial neural network (ANN) model to predict the relationship between vanadium-iron RFB’s performance and double-layer electrode structural characteristics. A training dataset of ANN is generated by three-dimensional finite-element numerical simulations of the galvanostatic discharging process. In addition, a genetic algorithm (GA) is coupled to an ANN regression training process for optimizing the model parameters to elevate the accuracy of ANN prediction. The novelty of this work lies in this modified optimal method of a double-layer electrode for non-aqueous RFB driven by a machine learning (ML) model coupled wi... [more]