LAPSE:2025.0416
Published Article

LAPSE:2025.0416
Modelling of a Propylene Glycol Production Process With Artificial Neural Networks: Optimization of the Architecture
June 27, 2025
Abstract
Chemical process models often involve high non-linearity due to thermodynamic and kinetic relationships, with non-convex bilinear terms adding complexity to process optimization. Recently, data-driven models, particularly artificial neural networks (ANNs), have gained traction for representing chemical processing units. The predictive accuracy of ANNs depends on data quality, variable interactions, and network architecture, the latter being an optimization challenge itself. This study proposes and evaluates two strategies to optimize ANN architecture for modeling a propylene glycol production process from glycerol. The process includes a reactor and two distillation columns, with training data generated through simulation in Aspen Plus by varying design and operating variables. Two approaches are compared: random ANN structure generation and architecture optimization using the ant colony algorithm, a method suitable for discrete problems. Decision variables include the number of hidden layers and neurons per layer, with the objective of minimizing mean squared error. Both methods yield ANN predictions with high accuracy (R² > 99.9%), closely matching simulation data. However, the ant colony algorithm achieves a better fit despite slower convergence, demonstrating its effectiveness in fine-tuning ANN architecture for chemical process modeling.
Chemical process models often involve high non-linearity due to thermodynamic and kinetic relationships, with non-convex bilinear terms adding complexity to process optimization. Recently, data-driven models, particularly artificial neural networks (ANNs), have gained traction for representing chemical processing units. The predictive accuracy of ANNs depends on data quality, variable interactions, and network architecture, the latter being an optimization challenge itself. This study proposes and evaluates two strategies to optimize ANN architecture for modeling a propylene glycol production process from glycerol. The process includes a reactor and two distillation columns, with training data generated through simulation in Aspen Plus by varying design and operating variables. Two approaches are compared: random ANN structure generation and architecture optimization using the ant colony algorithm, a method suitable for discrete problems. Decision variables include the number of hidden layers and neurons per layer, with the objective of minimizing mean squared error. Both methods yield ANN predictions with high accuracy (R² > 99.9%), closely matching simulation data. However, the ant colony algorithm achieves a better fit despite slower convergence, demonstrating its effectiveness in fine-tuning ANN architecture for chemical process modeling.
Record ID
Keywords
Artificial Intelligence, Artificial Neural Network, Glycerol, Network Architecture, Stochastic Optimization
Suggested Citation
Alba-Robles E, Lara-Montaño OD, Gómez-Castro FI, Sánchez-Gómez JA, Toledano-Ayala M. Modelling of a Propylene Glycol Production Process With Artificial Neural Networks: Optimization of the Architecture. Systems and Control Transactions 4:1644-1649 (2025) https://doi.org/10.69997/sct.139694
Author Affiliations
Alba-Robles E: Universidad de Guanajuato, Departamento de Ingeniería Química, Guanajuato, Guanajuato, México
Lara-Montaño OD: Universidad Autónoma de Querétaro, Facultad de Ingeniería, Querétaro, Querétaro, México
Gómez-Castro FI: Universidad de Guanajuato, Departamento de Ingeniería Química, Guanajuato, Guanajuato, México
Sánchez-Gómez JA: Universidad de Guanajuato, Departamento de Ingeniería Química, Guanajuato, Guanajuato, México
Toledano-Ayala M: Universidad Autónoma de Querétaro, Facultad de Ingeniería, Querétaro, Querétaro, México
Lara-Montaño OD: Universidad Autónoma de Querétaro, Facultad de Ingeniería, Querétaro, Querétaro, México
Gómez-Castro FI: Universidad de Guanajuato, Departamento de Ingeniería Química, Guanajuato, Guanajuato, México
Sánchez-Gómez JA: Universidad de Guanajuato, Departamento de Ingeniería Química, Guanajuato, Guanajuato, México
Toledano-Ayala M: Universidad Autónoma de Querétaro, Facultad de Ingeniería, Querétaro, Querétaro, México
Journal Name
Systems and Control Transactions
Volume
4
First Page
1644
Last Page
1649
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 1644-1649-1112-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0416
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https://doi.org/10.69997/sct.139694
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Jun 27, 2025
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References Cited
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