Optimizing or debottlenecking existing production plants is a challenging task. In this case study, an existing reversed phased chromatography polishing step for peptide purification was optimized with the help of a digital twin. The existing batch chromatography was depicted digitally with the general rate model. Model parameter determination and model validation was done with dedicated experiments. The digital twin was then used to identify optimized process variants, especially continuous chromatography steps. MCSGP was found to achieve high purities and yield but at the cost of productivity due to column synchronization. An alternative Continuous Twin Column chromatography process (CTCC) was established that eliminates unnecessary waiting times. Ensuring the same or higher purity compared to the batch process, the continuous process achieved a yield increase of 31% and productivity increase of 27.6%. Experimental long runs confirmed these results.

Sonication is a relatively new and eco-friendly method used to extend the shelf life of food products. This study aimed to investigate the effects of ultrasonication and thermal treatments on the physical and sensory properties of an energy drink made from dates during cold storage at 4 °C. The study compared the effects of ultrasonication for 20, 30, and 40 min at 50% amplitude with thermal treatment at 90 °C for 5 min, aiming to model the changes in properties of processed drinks over time and predict their shelf life by integrating quality attributes. The results showed that total soluble solids (TSS) and electrical conductivity (EC) were not affected by cold storage and did not differ significantly between sonicated, thermally processed, and untreated samples. However, significant differences in pH; L*, a*, and b* values; Chroma; and sensory attributes were detected among the sonicated, thermally processed, and untreated samples. The sensory properties of the sonicated samples for... [more]

The valve is a key control component in the oil and gas transportation system, which, due to the environment, transmission medium, and other factors, is susceptible to internal leakage, resulting in valve failure. Conventional testing methods cannot judge the service life of valves. Therefore, it is important to carry out valve life prediction research for oil and gas transmission safety. In this work, a valve service life prediction method based on the PCA-PSO-LSSVM algorithm is proposed. The main factors affecting valve service life are obtained by principal component analysis (PCA), the least squares support vector machine (LSSVM) is used to predict the valve service life, the parameters are optimized by using particle swarm optimization (PSO), and the valve service life prediction model is established. The results show that the predicted valve service life based on the PCA-PSO-LSSVM algorithm is closer to the actual value, with an average relative error (MRE) of 16.57% and a root m... [more]

It is quite essential to obtain an excellent CO2 adsorption capacity, CO2 adsorption selectivity and water vapor stability at the same time for practical CO2 capture after combustion. Through the combination of ultramicropore and the high density of CO2-philic sites without OMSs, an ultra-microporous Cu-based metal−organic framework has been designed and synthesized, featuring a high CO2 capacity (99 cm3 g−1 and 56.6 cm3 g−1 at 273 K and 298 K, respectively), high selectivity over N2 (118 at a scale of CO2/N2 15/85, 298 K) and excellent water vapor stability, simultaneously. Theoretical calculations indicate that neighboring ketonic O atoms with suitable distance play vital roles in boosting CO2 selective capture.

The Pisum sativum (PS), known as the green pea, was used in this investigation to produce a novel green surfactant. The performance of the PS green surfactant was also evaluated using various tests, including contact angle, IFT, emulsion, zeta potential, and oil recovery factor measurement in the presence of formation brine (FB) with a total dissolved solid (TDS) of 150,000 ppm. The characterization study using various tests revealed that the PS green surfactant was nonionic. The critical micelle concentration (CMC) measurement results indicated that the PS green surfactant’s CMC value is 1500 ppm. The IFT and contact angle measurements showed that the green surfactant significantly lowered the IFT and contact angles. The lowest IFT value of 3.71 mN/m and the contact angle of 57.37° were achieved at the FB concentration of 12,500 ppm (optimum salinity). The results of the emulsion tests showed that Winsor type III emulsions were achieved using PS green surfactant and crude oil. The cor... [more]

Air source heat pump (ASHP) is a good new energy heating system. To explore the effect of ASHP on the production of yellow-feather broiler chicks, 31,500 one-day-old yellow broiler chicks were divided into three chicken houses with the same building structure but different heating methods (ASHP, CCF, CB). During the experiment, the parameters of heating time, temperature uniformity, gas concentration, weight gain, survival rate and production benefit were analyzed and evaluated. Results showed that the difference in NH3, CO2, and H2S concentrations was not significant in all test groups (p > 0.05). Only group II detected the CO gas. In winter and spring, the weight of the chickens in group II were weighed the least at 35 days of age, and were significantly different from the ASHP and CB system (p < 0.05). There was no significant difference in body weight between ASHP and CB (p > 0.05). Group II had the lowest evenness and survival, the slowest warming, the worst uniformity of temperat... [more]

The desired changes in flow characteristics are obtained by flow control, which implies manipulating flow behavior such as drag reduction, mixing augmentation, or noise attenuation, employing active or passive devices [...]

This paper describes the findings of detailed simulations performed to investigate the impact of seal teeth cavity leakage flow on the aerodynamic and thermal performance of a three-stage supercritical CO2 axial compressor. The study compares a shrouded stator configuration (with cavities) to a cantilevered stator configuration (without cavities) to highlight their differences. High-fidelity computational fluid dynamics simulations were performed using non-linear harmonic (NLH) and mixing plane assumptions, considering various possible rotor/stator interface configurations for mixing plane calculations. The key performance parameters for each case were compared, and the best-performing configuration selected for further analysis. The individual stage performance parameters are also examined and compared between the cantilevered and shrouded configurations. It was observed that in the shrouded case, the leakage flow enters the cavity downstream of the stator trailing edge and gets entra... [more]

Steel surface defect detection is an important issue when producing high-quality steel materials. Traditional defect detection methods are time-consuming and uneconomical and require manually designed prior information or extra supervisors. Surface defects have different representations and features at different scales, which make it challenging to automatically detect the locations and defect types. This paper proposes a real-time steel surface defect detection technology based on the YOLO-v5 detection network. In order to effectively explore the multi-scale information of the surface defect, a multi-scale explore block is especially developed in the detection network to improve the detection performance. Furthermore, the spatial attention mechanism is also developed to focus more on the defect information. Experimental results show that the proposed network can accurately detect steel surface defects with approximately 72% mAP and satisfies the real-time speed requirement.

A new energy material, a high-energy expansion agent (HEEA), was proposed for the harsh engineering environment of a mine. A safety test and field engineering test were carried out. The results showed that the mechanical sensitivity of the HEEA was extremely low, and no combustion and explosion occurred in multiple impact and friction tests. Meanwhile, the HEEA only burns in open spaces without detonation. Through field experiments, the HEEA can achieve a good blasting effect, providing strong support for its promotion in low-disturbance environmental engineering applications.

As the four-way shuttle vehicle is prone to overturning in finished grain storage during acceleration and deceleration, an overturning mechanical model is constructed. The design factors analyzed include grain bag height, vehicle and grain bag mass, and the type of grain’s effect on the vehicle’s anti-overturning stability. The critical overturning condition of the shuttle vehicle during operation is also determined as a result of this analysis. With the critical overturning condition, the speed control of the shuttle vehicle based on the fuzzy PID method is carried out to improve the anti-overturning stability. Significant details are made about the fuzzification of input and output variables, determination of membership function, establishment of the fuzzy rule base, fuzzy reasoning, and defuzzification. Finally, the comparative simulation model of fuzzy PID and conventional PID in the MATLAB/Simulink platform showed that the fuzzy PID control method had the advantages of fast conver... [more]

This paper proposes embedded model predictive control strategies for oil-production processes equipped with electric submersible pump (ESP) installations. The novelty of this paper is the robustness and computational performance analysis of the Robust Infinite-Horizon Model Predictive Controller (RIHMPC) and Nonlinear Model Predictive Controller (NMPC) strategies, which have not yet been documented by the oil and gas exploration and production literature. The proposed method to embed the control laws is flexible with different hardware and is based on automatic code generation, which facilitates the project workflow. Hardware-in-the-loop simulation cases were used to compare the performance of both control strategies embedded in the Teensy 4.1 microcontroller, using key indices for real applications. The results showed that the RIHMPC strategy is a very promising alternative for real-time operation in ESP-lifted oil wells, with overall performance similar to the NMPC controller, even i... [more]

With the development of the Internet of Things (IoT) and virtual reality (VR) technology, the demand for high-precision gesture intelligent analysis of a human−machine interaction module for IoT−VR systems is increasing. Therefore, random forest (RF) and convolution neural network (CNN) algorithms are used in this study to build an intelligent gesture recognition model. The experiments were conducted to test the application performance of the design model. The test results show that the qualification rate of the analytical model designed in this study is significantly higher than that of the comparative model. When the threshold is determined to be 43.26 mm, the analytical qualification rates of the RF-CNN (the method of combining RF with CNN algorithms), faster regions with CNN features (Faster-RCNN), and RF models are 82.41%, 76.10%, and 59.10%, respectively. The calculation time of the RF−CNN model is between the two comparative models. From the test data, it can be observed that th... [more]

In this study, an accurate temperature prediction model is proposed for GaAs HBT, which considers both the bias voltage and current rather than power consumption only. The increase in temperature is closely related to the heat source property, which leads to a complex interaction between the lattice vibration and the uneven distribution of the electric field and current density. To improve the accuracy and stability of the temperature prediction model, a machine learning method of Extreme Learning Machine (ELM) optimized with an Atomic Search Algorithm (ASO) is introduced. The validity of the model is verified by comparing it with experimental observations by the QFI InfraScope TM temperature mapping system. The predicted temperatures for an 8 × 8 HBT power cell fabricated with 2 μm GaAs technology show good agreement with the measurement results, with a ±2 °C error and a relative error deviation below 3%. This demonstrates the superior performance of the proposed model in accurately p... [more]

Octagon (HMX) is a typical organic pollutant of explosives in the surrounding environments of military factories, and it is widely regarded as a carcinogen which may enter the human body through wastewater and atmospheric exposure, resulting in potential health risks. Therefore, this paper studies the degradation of HMX by electrochemical oxidation. In this study, an electrochemical system was built using a copper plate as the cathode and a Ti/PbO2 electrode as the anode. The effects of various process variables, such as the initial pH value, the current density, and the distance between the electrodes, were investigated in relation to HMX degradation. Following this, performance optimization and intermediate analysis were carried out, along with an estimation of the energy consumption of HMX deterioration in various operating situations. The experimental results in this paper show that when the electrolyte concentration is 0.25 mol/L, the current density is 70 mA/cm2, the electrode sp... [more]

This study investigated the use of ozone in a rotating packed bed (RPB) with liquid detention for the treatment of Basic Red 46 (BR-46). Liquid detention means that liquid accumulates at the lower section to a certain level in the RPB, which leads to longer liquid residence time and greater liquid holdup in the packing and cavity in the RPB. The experimental results showed that the presence of liquid detention in the RPB significantly enhanced the BR-46 treatment effect and ozone absorption rate. With 200 mL of liquid detention in the RPB, the decolorization rate, COD degradation rate, and ozone absorption rate were 34.7%, 62.8%, and 80.0% higher than those without liquid detention. The effects of the rotational speed of the RPB, ozone concentration, initial BR-46 concentration, liquid and gas flow rates on BR-46 degradation were also investigated, and it was found that the high-gravity environment is beneficial to the degradation of BR-46. These results suggest that with the utilizati... [more]

Energy production and consumption are dominant sources of CO2 emissions. Investigating the amount and characteristics of CO2 emission sources can aid in reducing CO2 emissions from energy-related sectors, which could lead to the development of advanced technologies and ideas for abatement. Cities play a significant role in CO2 emissions, representing a distinctive unit with a specialized energy consumption structure, meteorology, economy, agriculture, forest acreage, etc. Those properties interact and influence CO2 emissions. The city-level emission inventory is an important scientific database helping to investigate emission abatement technologies and establish control strategies. In this study, city-level CO2 emissions and ecological absorption of China’s coldest province are quantified. In the targeted region, winter lasts for about 6 months. Sectors of industry, thermal power generation, and domestic heating are dominant contributors to the total emissions. The provincial CO2 emiss... [more]

During the operation of a Pelton turbine, the centerline of the nozzle jet may deviate from the bucket pitch circle due to the low installation and maintenance accuracy, which will reduce the operating efficiency and the stability of the turbine and even cause severe vibrations and damages. Based on the VOF (Volume of Fluid) two-phase flow model and the SST k-ω turbulence model, the flow characteristics of a Pelton turbine were simulated with the nozzle jet deviating from the bucket pitch circle. The pressure pulsation inside the bucket and the force distribution of the runner were obtained, the turbine oscillation and efficiency were measured before and after the jet deviation, and the effects of the radial and axial deviations on the stability and efficiency of the Pelton turbine were analyzed. The results show that both the radial and axial deviations of the jet cause a significant increase in the axial force and the pressure pulsation amplitude of the turbine; the radial and tangen... [more]

The underground roadway of the Buertai Coal Mine adopts the double-roadway layout. Double-roadway layout mode has a roadway that is affected by repeated mining, called reserved roadways. The reserved roadway is strongly affected by mining, and the strata behaviors appear violently. This paper studies the strata behaviors that occur in auxiliary haulage roadway (AHR) during the mining of panel 42106. By analyzing geological conditions, mining influencing factors, and roadway layout, the mechanism of strong rock behavior has been clarified. Then, based on the theoretical analysis, we put forward the treatment method for the manifestation of strong strata behaviors by using hydraulic fracturing technology to break the key stratum. In this way, the high stress of the surrounding rock can be reduced by forcing the hard roof to be broken. After the application of hydraulic fracturing technology, we monitored the deformation of roadways and the periodic weighting law of the working face. The... [more]

Micro-structured surfaces possess excellent properties of friction, lubrication, drag reduction, antibacterial, and self-cleaning, which have been widely applied in optical, medical, national defense, aerospace fields, etc. Therefore, it is requisite to study the fabrication methods of micro-structures to improve the accuracy and enhance the performance of micro-structures. At present, there are plenty of studies focusing on the preparation of micro-structures; therefore, systematic review of the technologies and developing trend on the fabrication of micro-structures are needed. In present review, the fabrication methods of various micro-structures are compared and summarized. Specially, the characteristics and applications of ultra-precision machining (UPM) technology in the fabrication of micro-structures are mainly discussed. Additionally, the assistive technologies applied into UPM, such as fast tool servo (FTS) technology and slow tool servo (STS) technology to fabricate micro-st... [more]

This project designed and created a large-scale pyrolysis incineration system that decomposes waste tributyl phosphate/kerosene (TBP/OK) solvent from the plutonium/uranium process (PU-REX) in the nuclear industry. This system consists of a suspension preparation system (SPS), a pyrolysis and ash discharge system (PADS), and a combustion furnace and gas treatment system (CGS). The preparation of a waste TBP/OK emulsified suspension in the SPS, continuous operation experiments of the PADS and CGS, and pyrolysis incineration experiments were conducted. The results show that the SPS achieved the automatic preparation and feeding of emulsified suspensions at 30 kg/h. The PADS decomposed 99.99% of the TBP/OK emulsified suspensions and fixed more than 99% of phosphorus. The CGS burned the pyrolysis gas without diesel oil and purified more than 99.995% of the radioactive nuclides. This system showed great feasibility, stability, continuity, and safety, proving the compatibility between multipl... [more]

This study aims to improve the assembly manufacturing process to solve the workload imbalances by combining value stream mapping (VSM) and ranked positional weight (RPW). An empirical study was conducted in a defense manufacturing firm located in Indonesia. The study specifically focused on 155 components and 56 tasks distributed among 43 assembly workstations in one weapon product. The results of the analysis showed a significant reduction in the total cycle time, from 5121 s (85.35 min) to 3620 s (60.33 min), or a decrease of 29%. Additionally, the study found improvements in the balance of the assembly line as measured by balance delay, line efficiency, and smoothness index performance indicators. The application of VSM and RPW in this study is unique in the context of the defense industry, as it provides empirical analysis on cycle time and assembly line balance, which is rarely studied. The results of this study contribute to the advancement of literature in the field and provide... [more]

Visible blue light emitting diodes (LED) have been studied to inactivate Escherichia coli (E. coli) O157:H7 in agar gels. The LED array was optimized to attain uniform light illumination, and the light intensity distribution was visualized through optical simulation. The uniformity of LED light intensity was assessed, and the evenly spaced array showed the best uniformity with a Petri factor of 0.99. Microbial populations in agar gels prepared with and without a dye were analyzed after light irradiation. Each segment of the gels with different heights was taken to measure microbial reduction, and the results indicated that optical properties, such as opaqueness, played an important role in microbial reduction. The agar gel without and with a dye showed a maximum reduction of <3.4 and 5 log CFU/g) existed mainly in the bottom layer of the sample, despite the average contamination being <5 log CFU/g. This study provides a suitable approach for designing the LED photoinactivation pr... [more]

The performance of time-critical systems depends heavily on time synchronization accuracy. Therefore, it is crucial to have a synchronization method that can achieve high time synchronization accuracy. In this paper, we propose a new underlying transmission architecture and new synchronization messages. On the basis of these, aiming at the time error problem of the slave clock, we propose an enhanced time synchronization method based on new synchronization messages. Furthermore, we evaluate the performance of the enhanced time synchronization method on the OMNeT++ simulator. In addition, we compare the impact of different crystal oscillator accuracies and different crystal oscillator frequencies on time synchronization accuracy, respectively. Simulation results show that the time offset is at most ±1 clock period using the enhanced time synchronization method. We realize the purpose of timing the master clock and the slave clock by counting the period of the clock signal. Therefore, we... [more]

The electronic health record (EHR) surveillance process relies on wireless security administered in application technology, such as the Internet of Things (IoT). Automated supervision with cutting-edge data analysis methods may be a viable strategy to enhance treatment in light of the increasing accessibility of medical narratives in the electronic health record. EHR analysis structured data structure code was used to obtain data on initial fatality risk, infection rate, and hazard ratio of death from EHRs for prediction of unexpected deaths. Patients utilizing EHRs in general must keep in mind the significance of security. With the rise of the IoT and sensor-based Healthcare 4.0, cyber-resilience has emerged as a need for the safekeeping of patient information across all connected devices. Security for access, amendment, and storage is cumulatively managed using the common paradigm. For improving the security of surveillance in the aforementioned services, this article introduces an e... [more]