LAPSE:2023.36103
Published Article
LAPSE:2023.36103
A Review of Advances in Fabrication Methods and Assistive Technologies of Micro-Structured Surfaces
Yuting Ma, Guoqing Zhang, Shuaikang Cao, Zexuan Huo, Junhong Han, Shuai Ma, Zejia Huang
June 13, 2023
Micro-structured surfaces possess excellent properties of friction, lubrication, drag reduction, antibacterial, and self-cleaning, which have been widely applied in optical, medical, national defense, aerospace fields, etc. Therefore, it is requisite to study the fabrication methods of micro-structures to improve the accuracy and enhance the performance of micro-structures. At present, there are plenty of studies focusing on the preparation of micro-structures; therefore, systematic review of the technologies and developing trend on the fabrication of micro-structures are needed. In present review, the fabrication methods of various micro-structures are compared and summarized. Specially, the characteristics and applications of ultra-precision machining (UPM) technology in the fabrication of micro-structures are mainly discussed. Additionally, the assistive technologies applied into UPM, such as fast tool servo (FTS) technology and slow tool servo (STS) technology to fabricate micro-structures with different characteristics are summarized. Finally, the principal characteristics and applications of fly cutting technology in manufacturing special micro-structures are presented. From the review, it is found that by combining different machining methods to prepare the base layer surface first and then fabricate the sublayer surface, the advantages of different machining technologies can be greatly exerted, which is of great significance for the preparation of multi-layer and multi-scale micro-structures. Furthermore, the combination of ultra-precision fly cutting and FTS/STS possess advantages in realizing complex micro-structures with high aspect ratio and high resolution. However, residual tool marks and material recovery are still the key factors affecting the form accuracy of machined micro-structures. This review provides advances in fabrication methods and assistive technologies of micro-structured surfaces, which serves as the guidance for both fabrication and application of multi-layer and multi-scale micro-structures.
Keywords
fly cutting, FTS/STS, micro-structures, raster milling, ultra-precision machining
Subject
Suggested Citation
Ma Y, Zhang G, Cao S, Huo Z, Han J, Ma S, Huang Z. A Review of Advances in Fabrication Methods and Assistive Technologies of Micro-Structured Surfaces. (2023). LAPSE:2023.36103
Author Affiliations
Ma Y: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Nan-Hai Ave 3688, Shenzhen 518060, China
Zhang G: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Nan-Hai Ave 3688, Shenzhen 518060, China
Cao S: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Nan-Hai Ave 3688, Shenzhen 518060, China
Huo Z: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Nan-Hai Ave 3688, Shenzhen 518060, China
Han J: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Nan-Hai Ave 3688, Shenzhen 518060, China
Ma S: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Nan-Hai Ave 3688, Shenzhen 518060, China
Huang Z: Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Nan-Hai Ave 3688, Shenzhen 518060, China
Journal Name
Processes
Volume
11
Issue
5
First Page
1337
Year
2023
Publication Date
2023-04-26
Published Version
ISSN
2227-9717
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Original Submission
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PII: pr11051337, Publication Type: Review
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LAPSE:2023.36103
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doi:10.3390/pr11051337
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Jun 13, 2023
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Jun 13, 2023
 
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