A lab-scale packed-bed stripper containing Dixon rings was used to explore the effects of the process variables on the hydrodynamics and mass-transfer in a stripper using a mixed solvent loaded CO2. The variables are the liquid flow rate, reboiler temperature, and amine concentration, and the hydrodynamic and mass-transfer data can be determined using different models. In the case of hydrodynamics, the dimensionless pressure drop at the flooding point and the total pressure drop were explored first. In the case of mass-transfer, the correlation of the mass-transfer coefficient and the parameter importance were also observed. In addition, the number of plates per meter can be compared with the Dixon rings manufacturer. Finally, the performances of a mixed solvent and monoethanolamine (MEA) solvent were also discussed.

Respimat®Soft MistTM is a newly developed spray inhaler. Different from traditional nebulizers, metered-dose inhalers, and dry powder inhalers, this new type of inhaler can produce aerosols with long duration, relatively slow speed, and a high content of fine particles. Investigating the effect of the key geometric parameters of the device on the atomization is of great significance for generic product development and inhaler optimization. In this paper, a laser high-speed camera experimental platform is built, and important parameters such as the geometric pattern and particle size distribution of the Respimat®Soft MistTM are measured. Computational fluid dynamics (CFD) and the volume of fluid method coupled with the Shear Stress Transport (SST) k-ω turbulence model are applied to simulate the key geometric parameters of the device. The effects of geometric parameters on the spray velocity distribution and geometric pattern are obtained. The angle of flow collision, the sphere size of... [more]

In cold orbital forging (COF) processes, large stress, displacement and vertical vibration of the COF machine are bad for the quality of the part and the fatigue life of the COF machine. It is necessary to investigate the static and dynamic performance of the COF machine and provide methods for reducing the stress, displacement and vertical vibration of the COF machine. In this paper, finite element analysis, theoretical analysis, numerical simulation and experimental analysis were applied to study the static and dynamic performance of a 6300 KN COF machine. The static and dynamic analyses were verified effectively by carrying out strain and vertical vibration test experiments. In the static analysis, the large stress and displacement positions of the COF machine were mainly distributed near the working table and the junction between the working table and the column. Large stress and displacement will be bad for the quality of the part and the fatigue life of the COF machine. Structura... [more]

The motion of a solid particle introduced into a stream of fluid is a crucial problem in the contexts of pneumatic transport and the purification and separation of non-uniform mixtures. However, the complexity of the underlying equations of motion enforces the creation of semi-empirical models. Therefore, analysis of particle motion in a pneumatic channel was performed. To reduce the number of independent variables, several simplifying assumptions were made in regard to both the particle and the stream. The resulting model provides trajectory equations for a particle introduced into the stream at given values of the initial angle and initial velocity, which are then solved using numerical integration methods. A hodograph function was formulated on the basis of the Runge−Kutta and NDFs methods to test the correctness of the solutions under various initial parameters and to provide a universal method of solving the equations of motion. To verify the model, terminal velocities were measur... [more]

Various experimental and numerical studies have been carried out to study the mixing processes inside rotating drums with a horizontal axis of rotation in the past, but little effort has been made to investigate the rotating drums with an inclined axis of rotation, though such inclined drums exist in industrial waste management, food processing, power and pharmaceutical industries. To fill this gap, in this work, the discrete element method was used to study the mixing phenomena of a rotating drum for different angles of inclination from 0° to 15°. It was found that for inclined rotating drums, the whole bed Lacey mixing index is higher than that for the horizontal drum by 7.2% when the angle of inclination is 10°. The mixing index is related to the area ratio of the active region to the whole bed and volumetric fill. Increase in volumetric fill would lead to the decrease of the mixing index. The mixing index and area ratio exhibit similar patterns along the length of the drum for diff... [more]

This paper compares the performances of three Computational Fluid Dynamics (CFD) turbulence models, Reynolds Average Navier-Stokes (RANS), Detached Eddy Simulation (DES), and Large Eddy Simulation (LES), for simulating the flow field of a wheel loader engine compartment. The distributions of pressure fields, velocity fields, and vortex structures in a hybrid-grided engine compartment model are analyzed. The result reveals that the LES and DES can capture the detachment and breakage of the trailing edge more abundantly and meticulously than RANS. Additionally, by comparing the relevant calculation time, the feasibility of the DES model is proved to simulate the three-dimensional unsteady flow of engine compartment efficiently and accurately. This paper aims to provide a guiding idea for simulating the transient flow field in the engine compartment, which could serve as a theoretical basis for optimizing and improving the layout of the components of the engine compartment.

The triangular damping groove on the valve plate can effectively reduce the discharge flow ripple of an axial piston pump, which structural parameters will directly affect the pump’s dynamic characteristics. Herein, a multi-parameter data-based structure optimizing method of the triangular damping groove is investigated using numerical models and simulation results. The mathematical models of a nine-piston pump are proposed and developed by MATLAB/Simulink, and the simulation results are verified by experimental results. Then, the effects of width angle and depth angle on discharge flow are analyzed. Based on the analysis of groove parameters, an optimizing index, which considering the time domain characteristics of discharge flow, is proposed. As results show, comparing with the initial specific groove structure, the amplitude of flow ripple is reduced from 14.6% to 9.8% with the optimized structure. The results demonstrate that the outlet flow ripple can be significantly reduced by t... [more]

This work aims at figuring out the influence of gas bubble size distribution on the ladle stirring process. The work is conducted through three-dimensional (3D) numerical simulation based on the finite volume method. Mesh sensitivity test and the cross-validation are performed to ensure the results are mesh independent and the numerical set-up is correct. Two distributions, uniform and Log-normal function, are investigated under different gas flow rates and number of porous plugs. The results indicate that the results, e.g., the axial velocity and the area of the slag eye, have little difference for low flow rate. The difference becomes dominant whilst the flow rate is increasing, such as 600 NL/min. The Log-normal function bubble size distribution gives a larger axial velocity and a smaller slag eye area compared to the uniform bubble size distribution. This work indicated that, at a higher flow rate, the Log-normal function is a better choice to predict the melt behavior and the slag... [more]

A multistage atmospheric fluidized bed gasifier was developed using the Aspen Plus simulation process. The innovative gasification reactor aims to yield a high-quality product gas as it conducts pyrolysis, combustion, and reduction in different zones. In addition, it uses gas as a heat carrier and has a fluidized char bed in the reduction zone to enhance the in-situ tar reduction. In order to study the feasibility of the gasifier, an evaluation of the product gas and the process efficiency is required. The proposed model was based on the reaction rates and hydrodynamic parameters of the bubbling bed. Four different stages were initially considered in the simulation process: decomposition of the feed, partial volatile combustion, char reduction, and gas solid separation. The gasification reactor was operated over a temperature range of 800−1000 °C and an isothermal combustion reactor was operated at 1000 °C. In addition, the air to biomass mass ratio was varied from 0.2 to 0.5. It has b... [more]

This paper presents a computational study on bottom gas injection in a cylindrical tank. The bubble formation at submerged orifices, bubble rising, and interactions between bubbles and bubbles with the free surface were studied using the conservative level set method (CLSM). Since the gas injection is an important technique in various fields and this process is quite complicated, the scenario was chosen to quantify the efficacy of the CLSM to describe the gas-liquid complex interactions with fast changes in the surface tension force and buoyancy force. The simulation accuracy is verified with the grid convergence index (GCI) approach and Richardson Extrapolation (RE) and is validated by comparing the numerical results with experimental observations, theoretical equations, and published data. The results show that the CLSM accurately reproduces the bubble formation frequency, and that it can handle complicated bubble shapes. Moreover, it captures the challenging phenomena of interaction... [more]

Although alkaline water electrolysis (AWE) is the most widespread technology for hydrogen production by electrolysis, its electrochemical and fluid dynamic optimization has rarely been addressed simultaneously using Computational Fluid Dynamics (CFD) simulation. In this regard, a two-dimensional (2D) CFD model of an AWE cell has been developed using COMSOL® software and then experimentally validated. The model involves transport equations for both liquid and gas phases as well as equations for the electric current conservation. This multiphysics approach allows the model to simultaneously analyze the fluid dynamic and electrochemical phenomena involved in an electrolysis cell. The electrical response was evaluated in terms of polarization curve (voltage vs. current density) at different operating conditions: temperature, electrolyte conductivity, and electrode-diaphragm distance. For all cases, the model fits very well with the experimental data with an error of less than 1% for the po... [more]

Gas pollution in marine lubricating oil systems is harmful to the normal operation of a ship, and is one of the main reasons for the decline of the performance of lubricating oil. In this research, a classic 75 mm hydrocyclone was selected as the oil−gas separation device. A hydrocyclone is a device that uses the density difference of the two-phase flow to separate the dispersed phase in the centrifugal force field. Compared with ordinary active oil−gas separators, hydrocyclones do not require additional power devices. After establishing the physical model of the hydrocyclone, the distribution characteristics of the flow field and oil−gas two-phase flow separation performance of the hydrocyclone were studied using computational fluid dynamics (CFD) technology. The influence of vortex finder diameter, vortex finder length, spigot diameter, cylindrical-part length, and cone angle on the oil−gas separation performance of the hydrocyclone were investigated. It was found that the vortex fin... [more]

The compressible and turbulent gas−solid multiphase flow inside a fluidized bed opposed jet mill was systematically investigated through numerical simulations using the Euler−Euler approach along with the kinetic theory of granular flow and frictional models. The solid holdup and nozzle inlet air velocity effects on the gas−solid dynamics were assessed through a detailed analysis of the time-averaged volume fraction, the time-averaged velocity, the time-averaged streamlines, and the time-averaged vector field distributions of both phases. The simulated results were compared with the experimental observations available in the literature. The numerical simulations contributed to a better understanding of the particle−flow dynamics in a fluidized bed opposed gas jet mill which are of fundamental importance for the milling process performance.

The brake effect of the freestanding adjustable combination electromagnetic brake (FAC-EMBr) and EMBr ruler on the behavior of molten steel flow and the level fluctuation were investigated with the numerical method. The effects of the horizontal magnetic pole position (EMBr ruler), magnetic induction intensity, and casting speed on two types of electromagnetic brakes were studied. The numerical simulation results show that the magnetic field caused by the EMBr ruler is mainly distributed under the submerged entry nozzle (SEN), and it is very weak nearby the meniscus area. After the FAC-EMBr is applied, the magnetic field is mainly distributed in the area below the submerged entry nozzle, the upper roll region, and in the meniscus region. The application of the electromagnetic brake can effectively suppress the impact of the jet and decrease the molten steel velocity in the meniscus area. The brake effect of the EMBr ruler on the behavior of the molten steel flow and the level fluctuati... [more]

For low speed diesel engines under severe ocean conditions, high efficiency air−water separators must be equipped to separate excess moisture contained in the air and reduce the corrosion. Optimal design of air−water separator is an indispensable part in the development of marine main engines. In view of the complex gas−liquid two-phase turbulent motion within an air−water separator with corrugated plates, a mathematical model is established and numerical simulations of flow field, droplet trajectory and secondary transport are realized. The separation efficiency and pressure drop of the air−water separator under different structure parameters and different working conditions are studied. The results show that reducing the spacing of corrugated plate is helpful to improve the separation efficiency. The bending and hydrophobic hooks of the corrugated channel are important to improve the separation efficiency. The separation of droplet is mainly concentrated on the first two stages of th... [more]

This paper presents a novel design of the automatic pressure balancing valve, used in the in-line balanced pressure (ILBP) proportioner for the foam firefighting system, at a required percentage of solution. Featured in a four-chamber configuration with a double-acting diaphragm actuator, it can automatically maintain the foam concentrate pressure with the pressure in the supply water pipeline, within a precision level of 0.02 MPa (or 1.3%), under the design operating condition. The static characteristics at the equilibrium state have been discussed in terms of poppet displacement with reference to the geometrical dimensions and operating pressures of the valve. The dynamic response of the valve during the startup has been examined through building the mathematical model of the forces on the valve and solving it numerically using MATLAB. The results show that the response time of the valve is always less than 0.01 s, which fully satisfies the stability and hysteresis requirement. The p... [more]

Based on the fluid hydrodynamic lubrication theory, a mathematical model of liquid film lubrication was established for the waviness hydrodynamic mechanical seal of a reactor coolant pump. The influences of the waviness amplitude and pressure on the sealing performance were investigated by the numerical simulation. The numerical results showed that the leakage rate increases linearly as the pressure and waviness amplitude increase under the force balance condition. The minimum liquid film thickness decreases first and then increase as the pressure increases. Stationary slide rings with three different waviness amplitudes were processed using the pre-deformation method and tested at different pressure and temperature. The experiments showed that all the three kinds of seal have good stability under different pressure conditions. The experimental results showed that the leakage rate is influenced by the pressure, waviness amplitude, and temperature, and the leakage rate increases as the... [more]

Packed bed reactors have been widely applied in industrial production, such as for catalytic hydrogenation. Numerical simulations are essential for the design and scale-up of packed beds, especially direct numerical simulation (DNS) methods, such as the lattice-Boltzmann method (LBM), which are the focus of future researches. However, the large density difference between gas and liquid in packed beds often leads to numerical instability near phase interface when using LBM. In this paper, a lattice-Boltzmann (LB) model based on diffuse-interface phase-field is employed to simulate bubble rising in complex channels saturated with liquid, while the numerical problems caused by large liquid-to-gas density ratio are solved. Among them, the channel boundaries are constructed with regularly arranged circles and semicircles, and the bubbles pass through the channels accompanied by deformation, breakup, and coalescence behaviors. The phase-field LB model is found to exhibit good numerical stabi... [more]

Flat plate solar collector has been presented as an example of a heat-exchanger with two input signals, solar radiation intensity and temperature of working medium on the input, and one output signal, the temperature of a working medium on the output. The dynamics of heat exchange were analyzed for two models of a solar collector—an analog one using a thermoelectric analogy, and a digital one—determined experimentally in on-line mode using the parametric identification method. The characteristics of both models were compared in terms of their step and frequency response for selected construction and operational parameters. Tests of step responses determined for the analog model indicate that the dynamics of heat exchange in the solar collector depending on two input signals is varied. For step-forcing of input signals of the analog model, in both cases, a stable steady state is achieved, but while the first of the signals is inertial, the second one is oscillatory. The phenomenon of te... [more]

The blade wrap angle of impeller is an important structural parameter in the hydraulic design of open-design vortex pump. In this paper, taking a vortex pump with a cylindrical blade structure as the research object, two kinds of different blade wrap angle of vortex pump impellers are designed. The experiment and numerical simulation research is carried out, and the results of external characteristics and internal flow field are obtained under different flow rate. The results show that when ensuring that other main structural parameters remain unchanged, the efficiency and head of open-design vortex pump increase with the blade wrap angle decreases. In the case of blade wrap angle increasing, the length of rotating reflux back from lateral cavity to inlet is longer. For the same type of vortex pump, the length of rotating reflux to inlet decreases with the increase of flow rate. At the inlet area of impeller front face, there is an area where liquid flows back to the lateral cavity. Th... [more]

Several Aspen Plus simulation files are presented which were used in the research paper by Chinedu Okoli and Thomas A. Adams II: "Design and Assessment of Advanced Thermochemical Plants for Second Generation Biobutanol Production Considering Mixed Alcohols Synthesis Kinetics" published in Industrial and Engineering Chemistry Research, vol 56, pp 1543-1558 (2017). Four Aspen Plus V8.4 workbook files are provided AS IS, with no guarantee of accuracy or functionality. They are the original files used in the underlying work and have not been groomed or sanitized.

The four base cases considered in this study are:

1. A "biomass only" process in which the entire plant's energy supply comes from biomass.
2. A "biomass only" process that uses a divided wall column as a part of the distillation sequence
3. A "NG and power import" process in which natural gas and grid electricity are used to provide supplementary power.
4. A "NG import" case in which natural gas (but not grid... [more]

Three Aspen Plus simulation files are presented which were used in the research paper by Chinedu Okoli, Thomas A. Adams II, Boris Brigljevic, and J.J. Liu: "Design and economic analysis of a macroalgae-to-butanol process via a thermochemical route" published in Energy Conversion and Management, vol 123, pp 410-122 (2016). Three Aspen Plus V8 workbook files are provided AS IS, with no guarantee of accuracy or functionality. They are the original files used in the underlying work and have not been groomed or sanitized.

The three files correspond to the three case studies in the paper:

1. A "biomass only" process in which the entire plant's energy supply comes from seaweed.
2. A "NG and power import" process in which natural gas and grid electricity are used to provide supplementary power.
3. A "NG import" case in which natural gas (but not grid electricity) is used to provide supplementary power.

It may be difficult to open the files in later versions of the software.... [more]

This submission contains Aspen Plus files for the design and systems performance analysis of oxy-combustion power plant captured CO2 purification using different techniques.

The study aimed to theoretically substantiate the efficiency of liquid purification and obtain corroborating experimental data for a hydrocyclone, consisting of several blocks. Mathematical models of the process of hydrodynamic fluid filtration were developed with the use of screw swirlers. The obtained mathematical models characterize all the main processes of fluid movement in various zones of the functioning of the hydrocyclone. Formulas for calculating the structures of hydrocyclone blocks are included. A block for swirling the flow of the liquid to be cleaned has been made in the form of a three-way screw. For the first time, wear-resistant and high-strength plastic ZEDEX ZX-324 has been used as a material. An experimental study was conducted and the change in the Reynolds number and the coefficient of fluid consumption was shown, using different constructions of the three-way screw. The research results confirmed the correctness and sufficiency of mathematical models for the deve... [more]

A significant challenge in sustainability and development of energy systems is connected with limited diversity and availability of fuels, especially in rural areas. A potential solution to this problem is compression, transport, and storage of raw biogas, that would increase diversity and availability of energy sources in remote areas. The aim of this study was to perform experimental research on raw biogas compression concerning biogas volume that can be stored in a cylinder under the pressure of 20 MPa and to compare obtained results with numerical models used to describe the state of gas at given conditions. Results were used to determine the theoretical energy content of raw biogas, assuming its usage in CHP systems. In the study, six compression test runs were conducted on-site in an agricultural biogas plant. Compression time, pressure as well as gas volume, and temperature rise were measured for raw biogas supplied directly from the digester. Obtained results were used to evalu... [more]