To study the flow characteristics and the wear distribution of pumps at different rotation speeds, a rotating disc with three blades was designed for experiments. Numerical simulations were conducted using a computational fluid dynamics-discrete phase model (CFD−DPM) approach. The experimental and numerical results were compared, and the flow characteristics and wear behaviors were determined. As the speed increased, the particles at the blade working surface aggregated. The particle velocity gradually increased at the outlet of the channel. The severe wear areas were all located in the outlet area of the blade working surface, and the wear area extended toward the inlet area of the blade with increasing speed. The wear rate of the blade surface increased as the speed increased, and an area with a steady wear rate appeared at the outlet area of the blade. When the concentration was more than 8%, the severe wear areas were unchanged at the same speed. When the speed increased, the sever... [more]

Computational fluid dynamics simulations (CFD) were used to evaluate mixing in baffled and unbaffled vessels. The Reynolds-averaged Navier−Stokes k−ε model was implemented in OpenFOAM for obtaining the fluid flow field. The 95% homogenization times were determined by tracer tests. Experimental tests were conducted by injecting sodium chloride into the vessel and measuring the conductivity with two conductivity probes, while the simulations replicated the experimental conditions with the calculation of the transport of species. It was found that the geometry of the system had a great effect on the mixing time, since the irregular flow distribution, which can be obtained with baffles, can lead to local stagnation zones, which will increase the time needed to achieve the homogenization of the solute. It was also found that measuring local, pointwise concentrations can lead to a high underestimation of the global mixing time required for the homogenization of the entire vessel. Dissolution... [more]

Ash behavior is a key operational aspect of industrial-scale power generation by means of biomass combustion. In this work, FactSageTM 6.4 software was used to develop and assess three models of wheat straw combustion in a vibrating grate-fired commercial boiler of 16 MWth, aiming to describe the inorganic elements release as well as fly ash melting behavior and composition. Simulations were carried out solving four consecutive calculation stages corresponding to the main plant sections. Chemical fractionation was adopted in order to distinguish between reactive, inert and partially reactive biomass fractions. The developed models allow take into account different levels of partial reactivity, values of the temperature for each sub-stage on the grate, and ways to apply entrained streams based on data from the elemental analyses of the fly ashes. To this end, two one-week experimental campaigns were conducted in the plant to carry out the sampling. It has been found that considering che... [more]

Due to its low operating temperature, the performance of a methanol steam reformer depends on efficient thermal integration. In particular, the integration of the evaporator is crucial to enhance thermal efficiency. This paper presents two different configurations to utilize thermal energy for evaporation of methanol/water mixture. The reformer system is composed of a methanol steam reformer, a burner, and two different evaporators such as internal evaporator and external evaporator. Moreover, since the performance of the reforming system strongly depends on thermal utilization, a heat recovery module is designed for methanol reforming system with internal evaporator. The heat duty and steam to carbon ratio (S/C) are the variables for evaluation of its suitability. The experimental results indicate that the internal evaporator with the auxiliary heat recovery module provides stable conditions over wide operating ranges.

A mechanistic model is proposed to describe the emulsion polymerization processes for the production of styrene−butadiene rubber (SBR) and acrylonitrile−butadiene rubber (NBR) elastomers in trains of continuous stirred tank reactors (CSTRs). A single model was used to describe both processes by choosing the proper physicochemical parameters of each system. Most of these parameters were taken from literature sources or estimated a priori; only one parameter (the entry rate coefficient) was used as an adjustable value to reproduce the kinetics (mainly conversion), and another parameter (the transfer to polymer rate coefficient) was used to fit the molecular weight distribution (MWD) experimental values from plant data. A 0-1-2 model for the number of particles and for the moments of the MWD was used to represent with more fidelity the compartmentalization effects. The model was based on approaches used in previous emulsion polymerization models published in the literature, with the premi... [more]

The axial flow pump is a low head, high discharge pump usually applicable in drainage and irrigation facilities. A certain gap should be reserved between the impeller blade root and the impeller hub to ensure the blade adjustability to broaden the high-efficiency area. The pressure difference between its blade surface induces leakage flow in the root clearance region, which decreases hydraulic performance and operational stability. Therefore, this study was carried out to investigate the effect of root clearance on mechanical energy dissipation using numerical simulation and entropy production methods. The numerical model was validated with an external characteristics test, and unsteady flow simulations were conducted on the axial flow pump under four different root clearance radii. The maximum reductions of 15.5% and 6.8% for head and hydraulic efficiency are obtained for the largest root clearance of 8 mm, respectively. The dissipation based on entropy theory consists of indirect dis... [more]

Hops are critical to the brewing industry. In commercial hop drying, a large bulk of hops is dried in multistage kilns for several hours. This affects the drying behavior and alters the amount and chemical composition of the hop oils. To understand these changes, hops of the var. Hallertauer Tradition were dried in bulks of 15, 25 and 35 kg/m² at 60 °C and 0.35 m/s. Additionally, bulks of 25 kg/m² were also dried at 65 °C and 0.45 m/s to assess the effect of change in temperature and velocity, respectively. The results obtained show that bulk weights significantly influence the drying behavior. Classification based on the cone size reveals 45.4% medium cones, 41.2% small cones and 8.6% large cones. The highest ΔE value of 6.3 and specific energy consumption (113,476 kJ/kgH2O) were observed for the 15 kg/m² bulk. Increasing the temperature from 60 °C to 65 °C increased the oil yield losses by about 7% and myrcene losses by 22%. The results obtained show that it is important to define an... [more]

The management of the man−machine interaction is essential to achieve a competitive advantage among production firms and is more highlighted in the processing of agricultural products. The agricultural industry is underdeveloped and requires a transformation in technology. Advances in processing agricultural products (agri-product) are essential to achieve a smart production rate with good quality and to control waste. This research deals with modelling of a controllable production rate by a combination of the workforce and machines to minimize the total cost of production. The optimization of the carbon emission variable and management of the imperfection in processing makes the model eco-efficient. The perishability factor in the model is ignored due to the selection of a single sugar processing firm in the supply chain with a single vendor for the pragmatic application of the proposed research. A non-linear production model is developed to provide an economic benefit to the firms in... [more]

Asphaltenes, as the heaviest and most polar fraction of petroleum, have been characterized by various analytical techniques. A variety of fractionation methods have been carried out to separate asphaltenes into multiple subfractions for further investigation, and some of them have important reference significance. The goal of the current review article is to offer insight into the multitudinous analytical techniques and fractionation methods of asphaltene analysis, following an introduction with regard to the morphologies of metals and heteroatoms in asphaltenes, as well their functions on asphaltene aggregation. Learned lessons and suggestions on possible future work conclude the present review article.

This manuscript describes a novel in situ interfacial dynamic inverse emulsion polymerization process under sonication of aniline in the presence of carbon nanotubes (CNT) and graphene nanoparticles in ethanol. This polymerization method is simple and very rapid (up to 10 min) compared to other techniques reported in the literature. During polymerization, the nanoparticles are coated with polyaniline (PANI), forming a core-shell structure, as confirmed by high-resolution scanning electron microscopy (HRSEM) and Fourier-Transform Infrared (FTIR) measurements. The membrane pore sizes range between 100−200 nm, with an average value of ~119 ± 28.3 nm. The film resistivity decreased when treated with alcohol, and this behavior was used for selection of the most efficient alcohol as a solvent for this polymerization technique. The membrane permeability of the PANI grafted CNT was lower than the CNT reference, thus demonstrating better membranal properties. As measured by water permeability,... [more]

Nickel catalysts supported on zirconium oxide and modified by various amounts of lanthanum with 10, 15, and 20 wt.% were synthesized for CO2 reforming of methane. The effect of La2O3 as a promoter on the stability of the catalyst, the amount of carbon formed, and the ratio of H2 to CO were investigated. In this study, we observed that promoting the catalyst with La2O3 enhanced catalyst activities. The conversions of the feed, i.e., methane and carbon dioxide, were in the order 10La2O3 > 15La2O3 > 20La2O3 > 0La2O3, with the highest conversions being about 60% and 70% for both CH4 and CO2 respectively. Brunauer−Emmett−Teller (BET) analysis showed that the surface area of the catalysts decreased slightly with increasing La2O3 doping. We observed that 10% La2O3 doping had the highest specific surface area (21.6 m2/g) and the least for the un-promoted sample. The higher surface areas of the promoted samples relative to the reference catalyst is an indication of the concentration of the meta... [more]

In this paper, ZnCo2O4 nanowire arrays with a uniform carbon coating were introduced when polyvinyl alcohol (PVA) served as the carbon source. The coating process was completed by a facile bath method in PVA aqueous solution and subsequent pyrolyzation. The PVA-derived carbon-coated ZnCo2O4 nanowire array composites can be used directly as the binder-free and self-supported anode materials for lithium-ion batteries. In the carbon-coated ZnCo2O4 composites, the carbon layer carbonized from PVA can accelerate the electron transfer and accommodate the volume swing during the cycling process. The lithium storage properties of the carbon-coated ZnCo2O4 composites are investigated. It is believed that the novel carbon-coating method is universal and can be applied to other nanoarray materials.

Dried blood spot (DBS) technology has become a promising utility for the transportation and storage of biological fluids aimed for the subsequent clinical analysis. The basis of the DBS method is the adsorption of the components of a biological sample onto the surface of a membrane carrier, followed by drying. After drying, the molecular components of the biosample (nucleic acids, proteins, and metabolites) can be analyzed using modern omics, immunological, or genomic methods. In this work, we investigated the safety of proteins on a membrane carrier by tryptic components over time and at different temperatures (+4, 0, 25 °C) and storage (0, 7, 14, and 35 days). It was shown that the choice of a protocol for preliminary sample preparation for subsequent analytical molecular measurements affects the quality of the experimental results. The protocol for preliminary preparation of a biosample directly in a membrane carrier is preferable compared to the protocol with an additional stage of... [more]

This paper presents results of investigation of co-combustion process of biodiesel with gasoline, in form of mixture and using dual fuel technology. The main objective of this work was to show differences in both combustion systems of the engine powered by fuels of different reactivity. This paper presents parameters of the engine and the assessment of combustion stability. It turns out that combustion process of biodiesel was characterized by lower ignition delay compared to diesel fuel combustion. For 0.54 of gasoline energetic fraction, the ignition delay increased by 25% compared to the combustion of the pure biodiesel, but for dual fuel technology for 0.95 of gasoline fraction it was decreased by 85%. For dual fuel technology with the increase in gasoline fraction, the specific fuel consumption (SFC) was decreased for all analyzed fractions of gasoline. In the case of blend combustion, the SFC was increased in comparison to dual fuel technology. An analysis of spread of ignition d... [more]

Microscale combustion has potential application in a micro power generator. This paper studied the ignition and combustion behavior of individual graphite microparticles in a micro-combustor to explore the utilization of carbon-based fuels at the microscale system. The individual graphite microparticles inside the micro-combustor were ignited by a highly focused laser in an air flow with natural convection at atmospheric temperature and pressure. The results show that the ignition of graphite microparticles was heterogeneous. The particle diameter had a small weak effect on ignition delay time and threshold ignition energy. The micro-combustor wall heat losses had significant effects on the ignition and combustion. During combustion, flame instability, photophoresis, repetitive extinction and reignition were identified. The flame structure was asymmetric, and the fluctuation of flame front and radiation intensity showed combustion instability. Photophoretic force pushed the graphite aw... [more]

A novel auto-aspirated sparger is examined experimentally in a closed-loop reactor (CLR) at lab scale using particle image velocimetry, high-speed camera and oxygen mass transfer rate measurements. State-of-the-art 3D printing technology was utilized to develop the sparger design in stainless steel. An insignificant change in the bubble size distribution was observed along the aerated flow, proving the existence of a low coalescence rate in the constraint domain of the CLR pipeline. The studied sparger created macrobubbles evenly dispersed in space. In pure water, the produced bubble size distribution from 190 to 2500 μm is controlled by liquid flow rate. The bubble size dynamics exhibited a power-law function of water flow rate approaching a stable minimum bubble size, which was attributed to the ratio of the fast-growing energy of the bubble surface tension over the kinetic energy of the stream. Potentially, the stream energy can efficiently disperse higher gas flow rates. The oxygen... [more]

One popular method for optimizing systems, referred to as ANN-PSO, uses an artificial neural network (ANN) to approximate the system and an optimization method like particle swarm optimization (PSO) to select inputs. However, with reinforcement learning developments, it is important to compare ANN-PSO to newer algorithms, like Proximal Policy Optimization (PPO). To investigate ANN-PSO’s and PPO’s performance and applicability, we compare their methodologies, apply them on steady-state economic optimization of a chemical process, and compare their results to a conventional first principles modeling with nonlinear programming (FP-NLP). Our results show that ANN-PSO and PPO achieve profits nearly as high as FP-NLP, but PPO achieves slightly higher profits compared to ANN-PSO. We also find PPO has the fastest computational times, 10 and 10,000 times faster than FP-NLP and ANN-PSO, respectively. However, PPO requires more training data than ANN-PSO to converge to an optimal policy. This cas... [more]

Optimal steam process drive sizing is crucial for efficient and sustainable operation of energy-intense industries. Recent years have brought several methods assessing this problem, which differ in complexity and user-friendliness. In this paper, a novel complex method was developed and presented and its superiority over other approaches was documented on an industrial case study. Both the process-side and steam-side characteristics were analyzed to obtain correct model input data: Driven equipment performance and efficiency maps were considered, off-design and seasonal operation was studied, and steam network topology was included. Operational data processing and sizing calculations were performed in a linked MATLAB®−Aspen Plus® environment, exploiting the strong sides of both software tools. The case study aimed to replace a condensing steam turbine by a backpressure one, revealing that: 1. Simpler methods neglecting frictional pressure losses and off-design turbine operation efficie... [more]

This study evaluated the leakage characteristics of a stepped labyrinth seal. Experiments and computational fluid dynamics (CFD) analysis were conducted for a wide range of pressure ratios and clearance sizes, and the effect of the clearance on the leakage characteristics was analyzed by determining the performance of the seal using a dimensionless parameter. It was observed from the analysis that the performance parameter of the seal decreases as the clearance size increases, but it tends to increase when the clearance size exceeds a certain value. In other words, it was revealed that there exists a specific clearance size (Smin) which minimizes the performance parameter of the seal. To identify the cause of this tendency change, a flow analysis was conducted using CFD. It was confirmed that the leakage characteristics of the stepped seal are affected by the size of the cavity, which is the space between the teeth. Therefore, a parametric study was conducted on the design parameters r... [more]

Sustainable Development Goals establish the main challenges humankind is called to tackle to assure equal comfort of living worldwide. Among these, the access to affordable renewable energy and clean water are overriding, especially in the context of developing economies. Reversible Solid Oxide Cells (rSOC) are a pivotal technology for their sector-coupling potential. This paper aims at studying the implementation of such a technology in new concept PV-hybrid energy storage mini-grids with close access to seawater. In such assets, rSOCs have a double useful effect: charge/discharge of the bulk energy storage combined with seawater desalination. Based on the outcomes of an experimental proof-of-concept on a single cell operated with salty water, the operation of the novel mini-grid is simulated throughout a solar year. Simulation results identify the fittest mini-grid configuration in order to achieve energy and environmental optimization, hence scoring a renewable penetration of more t... [more]

Transitioning to a renewable energy economy requires the widespread integration of solar and wind power, which are intermittent, into the electricity grid. To this goal, it is paramount to develop cost-competitive, reliable, location-independence, and large-scale energy storage technologies. The hydrogen bromine flow battery (HBFB) is a promising technology given the abundant material availability and its high power density. Here, the aim is to perform a comprehensive techno-economic analysis of a 500 kW nominal power/5 MWh HBFB storage system, based on the levelized cost of storage approach. Then, we systematically analyze stack and system components costs for both the current base and a future scenario (2030). We find that, for the base case, HBFB capital investments are competitive to Li-ion battery technology, highlighting the potential of large-scale HBFB market introduction. Improving the stack performance and reducing the stack and system costs are expected to result in ~62% red... [more]

In the tight sandstone oil production stage, the migration of particles will not only block the oil path and throat, but also block the wellbore and damage the equipment. Based on the theory of non-Newtonian fluid, hydrodynamics, the extended Derjaguin Landau Verwey Overbeek (DLVO) theory and the JKR (the model of Johnson−Kendall−Roberts) contact theory, the mathematical model and quantitative analysis of the critical condition of the particle separation from the surface due to the influence of oil flow in the fracture environment are presented in this paper. A theoretical model with pressure gradient as the core parameter and particle size, crack size and various contact forces as variables is established. By adding the formula of non-Newtonian fluid and taking the consistency coefficient and fluidity index as the contrast relation, the change rule of particle migration under the influence of non-Newtonian fluid is obtained. Effective prevention and control measures for the purpose of... [more]

Foam materials have been widely used in various industrial applications, where higher and higher heat and mass transfer performances are pursued. However, the mechanism of many factors on the heat transfer performances is still unclear. The main purpose of this article is to investigate how the porous properties, porosity, cell size and the sample thickness affect the volumetric convective heat transfer. In this study, the single-blow method is used to determine the volumetric heat transfer coefficient of ceramics foam in the temperature range from 283 K to 323 K. In particular, sensitivity analysis of the foam porosity, cell size, velocity and the sample thickness on the volumetric heat transfer coefficient within the ceramics foam were all conducted. The results indicate that the sample thickness has a significant effect on the volumetric heat transfer coefficient which decreases with the sample thickness. In addition, the local thermal equilibrium phenomenon is verified and its infl... [more]

The application of the Discrete Element Method (DEM) allows simulating the movement of a particle of any shape in a conveyor. The DEM method uses the assumptions of the Lagrange calculation model, in which each particle in the domain is tracked individually. It makes it possible to conduct a thorough examination of the behavior of the entire bulk material bed consisting of a set of elements with characteristic physicochemical properties. Therefore, the deposit is not considered according to averages and constants, e.g., strength values, but as a set of elements that can be described individually. The article presents the results of a simulation, with the use of the Discrete Elements Method (DEM), of the process of soft fruit transport in the food industry. The results of the research and exemplary simulations of blueberry fruit transport are presented. The influence of the type of a transport device on the values of normal and tangential forces occurring between the blueberry fruit and... [more]

The design and synthesis of new multifunctional organic porous polymers has attracted significant attention over the years due to their favorable properties, which make them suitable for carbon dioxide storage. In this study, 2-, 3-, and 4-hydroxybenzaldehyde reacted with phenyltrichlorosilane in the presence of a base, affording the corresponding organosilicons 1−3, which further reacted with benzidine in the presence of glacial acetic acid, yielding the organic polymers 4−6. The synthesized polymers exhibited microporous structures with a surface area of 8.174−18.012 m2 g−1, while their pore volume and total average pore diameter ranged from 0.015−0.035 cm3 g−1 and 1.947−1.952 nm, respectively. In addition, among the synthesized organic polymers, the one with the meta-arrangement structure 5 showed the highest carbon dioxide adsorption capacity at 323 K and 40 bar due to its relatively high surface area and pore volume.