The widely used discrete-element particle flow software PFC’s (PFC 7.0 and previous versions) algorithm for calculating porosity is not sufficiently accurate. Because of this, when the particles are densely packed, the solution to the equation produces an algorithm exception for odd calculations of porosity, which results in the inability to calculate the results. This paper, based on a Darcy seepage model of fluid flow through a granular bed, analyzed the shortcomings of the two porosity calculation methods of PFC and the function analysis method. Combining this analysis with the theory of computer graphics, a new and efficient porosity calculation algorithm was proposed. The result showed that the new proposed porosity calculation algorithm calculated a more accurate and reasonable porosity field and made the iterative solution of the CFD equation more stable. This method makes porosity-related models of PFC more accurate. The algorithm can be not only used to calculate porosity, but... [more]

Reservoir damage is a key factor affecting reservoir evaluation, ensuring stable reservoir production and improving the utilization rate of oil and gas resources. At present, the evaluation of damage caused by reservoir drilling fluid is too empirical, and there is a lack of methods for the high-precision evaluation of reservoir damage after drilling fluid invasion and pollution. In a block in the East China Sea, the production capacity is limited due to an excessive balance of drilling fluid and long exposure time. In order to ensure safe drilling, the dynamic damage mechanism of drilling fluid during drilling was analyzed. The core of the main reservoir of well XH-1 in a block in the East China Sea was selected for carrying out an experiment evaluating the dynamic damage caused by drilling fluid. According to the experimental results, the damage rate of reservoir permeability caused by drilling fluid invasion ranges between 58.25 and 87.25%, and the overall dynamic damage degree can... [more]

Non-thermal plasma (NTP) conversion applications have become an emerging technology of increasing global interest due to their particular ability to perform at atmospheric pressure and ambient temperature. This study focuses on a specific case of a dielectric barrier discharge NTP reactor for carbon dioxide conversion with the usage of argon as diluent gas. The plasma computations in COMSOL® Multiphysics are compared to experimental results and coupled with previous thermodynamic characterization of argon species and fluid dynamic calculations. The model is defined as a time-dependent study with a 2D-Geometry of pure argon, with both fluid flow and plasma phenomena. Firstly, the model showcases an accurate understanding of the plasma physics involved, in the form of electron density, excited argon, argon ions, and mean electron energy. It also allows a direct comparison of the velocity, vorticity, pressure, and dynamic viscosity results with fluid flow computations. Secondly, the impac... [more]

Herein, the Aspen models to the paper "Chemical recycling of plastic waste via production of ethylene from gasification syngas" are published. The model starts at syngas, as gasification was not modeled in Aspen Plus. Syngas is treated and fed into a methanation reactor. Ethylene is then produced via oxidative coupling of methane. The fractionation involves cryogenic distillation as well as CO2 capture. Latter one was modeled in a separate file.

As deep oil and gas resources and Carbon Capture and Storage (CCS) are developed, enhancing drilling efficiency in hard rock formations has emerged as a critical technology in oil and gas extraction. The advancement of ultrasonic, high-frequency vibration rock-breaking technology significantly facilitates efficient rock crushing. When subjected to ultrasonic high-frequency vibrations, the rock’s response is a crucial issue in implementing ultrasonic vibration rock crushing technology. This study employed numerical simulation and theoretical deduction methods, utilizing a multi-physics approach that couples solid mechanics with pressure acoustics. It integrated information on common influencing parameters of ultrasonic generators and reservoir rock properties to establish model parameters, analyze simulation results, and perform theoretical deductions. The research investigated the response patterns of different-sized rock samples under high-frequency ultrasound vibration excitation acr... [more]

The efficient development of tight gas reservoirs is significantly enhanced by multi-stage and multi-cluster fracturing techniques in conjunction with horizontal well technology, leading to substantial increases in reservoir drainage volume and individual well productivity. This study presents a tailored fine-fracturing approach for horizontal wells in tight gas reservoirs, supported by a gas−water two-phase numerical simulation model. Utilizing the orthogonal experimental design method, we simulated and optimized various fracture distribution schemes to refine fracturing parameters for maximum efficiency. The optimization was further validated through a comparison with actual well completion and development dynamics. The quantitative results highlight the optimal fracture distribution for horizontal wells, with a horizontal section length of 1400 to 1600 m and 14 to 16 fracturing stages. The pattern features a “dense at both ends and sparse in the middle” strategy, with stage spacing... [more]

China is rich in high-grade coalbed methane resources, accounting for one-third of the total amount of coalbed methane resources. Qinshui Basin is the main high ranking coalbed methane mining basin in China. In the early stage of CBM development, low-production and low-efficiency wells were formed in the process of block development because of an insufficient understanding of reservoir geological conditions. The existence of low-yield and low-efficiency wells with low output and a poor development benefit seriously restricts the efficient development of coalbed methane. In order to improve the overall development efficiency of coalbed methane fields, how to revitalize low-yield and low-efficiency wells is the main problem facing the development process of coalbed methane. With the deepening understanding of the study area geology, the formation of low-yield and low-efficiency wells has been basically identified. With the advancement of development technology, developers have the abilit... [more]

Aviation fuel contamination can seriously affect aircraft flight safety, and the centripetal pump is the core component of aviation fuel purification equipment. The performance of centripetal pumps is highly demanded for purification equipment. The operating parameters of centripetal pumps significantly affect the internal flow characteristics, which affects the performance of centripetal pumps. However, the flow characteristics of a centripetal pump influenced by the operating parameters have not yet been elaborated upon. In this research, a three-dimensional numerical simulation of the air-fuel two-phase flow field inside a centripetal pump was carried out using the VOF/Mixture model to investigate the effects of three relatively independent physical quantities, namely, fuel flow, outlet fuel discharge pressure, and rotational speed, on the operating characteristics of the centripetal pump. The flow law inside the flow channel of a centripetal pump was analyzed based on a rotating fl... [more]

The side-blown smelting process is becoming popular in the modern metallurgical industry due to its large potential for dealing with complex materials. To further enhance its efficiency, it is essential to comprehensively understand the complex gas−liquid flow behavior in the smelting bath. In this study, the volume-of-fluid method is employed to establish computational fluid dynamics modeling on a 1:5 scaled model of a side-blown furnace. The simulation was validated against the experimental results. Notably, the influences of the nozzle’s submerged depth, injection velocity, and angle were systematically investigated. The results show that increasing the injection velocity from 29.44 to 58.88 m/s resulted in 52.97%, 116.67%, 500.00%, and 5.88% increases in the interface area, liquid velocity, liquid turbulent kinetic energy, and gas penetration depth, respectively. The maximum gas−liquid interface area, gas penetration depth, velocity, and turbulence of the liquid were found at an in... [more]

This study examines the geothermal energy extraction potential from the basement rock within the Denver−Julesburg Basin, focusing on the flow performance and heat extraction efficiency of different geothermal well configurations. It specifically compares U-shaped, V-shaped, inclined V-shaped, and pipe-in-pipe configurations against enhanced geothermal system setups. Through numerical modeling, we evaluated the thermal behavior of these systems under various operational scenarios and fracture conditions. The results suggest that while closed-loop systems offer moderate temperature increases, Enhanced geothermal system configurations show substantial potential for high-temperature extraction. This underscores the importance of evaluating well configurations in complex geological settings. The insights from this study aid in strategic geothermal energy planning and development, marking significant advancements in geothermal technology and setting a foundation for future explorations and o... [more]

This review article focuses on applying operation state detection and performance optimization techniques in industrial electrical systems. A comprehensive literature review was conducted using the preferred reporting items for systematic reviews and meta-analyses (PRISMA) methodology to ensure a rigorous and transparent selection of high-quality studies. The review examines in detail how soft sensing technologies, such as state estimation and Kalman filtering, along with hybrid intelligent modeling techniques, are being used to enhance efficiency and reliability in the electrical industry. Specific case studies are analyzed in areas such as electrical network monitoring, fault detection in high-voltage equipment, and energy consumption optimization in industrial plants. The PRISMA methodology facilitated the identification and synthesis of the most relevant studies, providing a robust foundation for this review. Additionally, the article explores the challenges and research opportunit... [more]

An improved fault localization method combining total aggregate empirical modal decomposition (MEEMD) and Teager energy operator (TEO) is proposed to address the fault localization issue of three-terminal multi-segment overhead line−cable hybrid transmission lines. This method solves the fault localization problem caused by wave impedance discontinuity in hybrid lines. First, the MEEMD algorithm, which improves modal aliasing, and the Teager energy operator, which reflects transient energy changes, are combined for the accurate detection of faulty traveling wave heads. The fault line section determination condition within the fault branch is used to determine the overhead line section or cable section where the fault is located after determining the faulty branch line. This condition is based on the time difference between the initial traveling wave of the fault arriving at each end measurement point and the T-node. Ultimately, the fault distance is determined using the double-ended tr... [more]

The productivity and pressure response of the tight sand gas wells are influenced by multiple flow mechanisms, such as threshold pressure gradient, phase-change phenomena, and stress sensitivity. Understanding the sensitivity of these factors is crucial for the effective development of tight sand gas reservoirs. This study aims to clarify the sensitivity of various factors affecting the productivity and pressure response of tight sand gas wells. Based on the percolation theory of tight sand gas reservoirs, we considered stress sensitivity, threshold pressure gradient, and phase-change phenomena to derive an unsteady mathematical model of a fractured well with an infinite boundary, and a point source solution was obtained. The proposed model was solved using series function properties, variable substitution, perturbation technique, Poisson superposition formula, Laplace transform, and numerical inversion. The influence of several important parameters on pressure response and productivit... [more]

This paper is focused on researching the behaviour of heating companies in connection with current developments in the electricity market and flexibility in the context of market behaviour. The work assesses the increase in profitability through the creation of a technical−economic model using an objective function with profit maximization. The objective of the paper is to present the procedure and methodology for creating a model using the basic scheme of production processes integrated into the system platform. The result of the work is a comparative analysis of modelled cases of implemented operation deployment according to a defined period and modelling modes on selected time series. The description of individual outputs demonstrates the economic advantage of using combinations of modes of combined electricity and heat production, and non-combined electricity and heat production, including the use of heat-suppression mode because of overproduction of electricity.

The diffusion behavior of polyurethane slurry in vertical cracks, especially rough cracks, is not clear and needs to be studied to provide an effective reference for grouting design. In this study, the diffusion morphology and characteristics of modified polyurethane slurry in vertical cracks were investigated through modeling tests using the line source grouting method. Based on the viscous time-varying characteristics of the slurry, a numerical model of slurry diffusion was established using the joint FVM-VOF method. The numerical model was found to be accurate and reliable compared to the test results. Finally, building upon the basic theory of three-dimensional structure, a rough surface model with Gaussian distribution, more consistent with reality, was established. A numerical simulation system was then employed to study the diffusion morphology and characteristics of slurry in different rough cracks. The results indicate that the diffusion of modified polyurethane slurry within... [more]

The power sector is the single industry with the largest carbon emission in China, the carbon emission of which accounts for more than 40% of China’s total carbon emissions. In relevant research on the simulation of power system operation, current studies focus more on energy conservation and economical operation, while few consider the low-carbon optimization of the power system from the perspective of carbon emissions. In addition, in relevant research on carbon reduction in the power system, current studies focus more on controlling the direct carbon emission of the source side and less on the indirect carbon emissions of the load side, which focus on the reverse effect of a user’s electricity consumption behavior on the carbon reduction goals of the power system. This article delved into a deterministic simulation model of power system operation based on time series load curves and proposed a carbon reduction mechanism called the low-carbon demand response mechanism, which guides u... [more]

The problem of soil and Chuanxiong tuber congestion on vibrating screens usually exists during the Chuanxiong mechanized harvesting process. To address this problem, the conveyance performance of a crankshaft rocker vibrating screen was studied. By establishing and solving the dynamics and kinematics equations for the crankshaft rocker vibrating mechanism and Chuanxiong soil residue, the acceleration of the vibrating screen and Chuanxiong-soil residue was studied. The sliding speed, motion process, and conveying distance of the Chuanxiong soil residue were also analyzed. The theoretical analysis results indicated that the acceleration of the vibrating screen depends on the rod lengths of the vibrating mechanism and the crank rotational speed and position. The displacement of the Chuanxiong-soil residue along the positive sliding direction in a cycle was more significant than that of the negative sliding direction. The appropriate advancement speed of the harvester was also obtained. Th... [more]

Under casing annulus gas venting, the annulus of the well is in a special state of zero-net liquid flow (ZNLF), leading to gas production without liquid at the wellhead, resulting in significant holdup issues. Therefore, conventional two-phase flow models cannot be used for calculation. To study the flow characteristics of ZNLF in the annulus of the well, this study established a visual experimental device with a total height of 5.4 m, an outer pipe inner diameter of 140 mm, and an inner pipe outer diameter of 72 mm. The flow characteristics of ZNLF were studied by controlling the casing pressure, initial liquid level, and bottom gas injection rate. The experimental results showed that the flow patterns of ZNLF are mainly bubbly flow and churn flow. Bubbly flow occurred at lower gas rates, while churn flow occurred at higher gas rates. In addition, the experiment found that when the gas injection rate and initial liquid column height were controlled to be the same, the liquid holdup de... [more]

The Upper Paleozoic tight sandstone reservoirs on the eastern margin of the Ordos Basin exhibit strong heterogeneity and complex pore structures, leading to poor correlation between porosity and permeability and insufficient accuracy in permeability calculations to meet the requirements of reservoir fine evaluation. Therefore, a new method for high-precision permeability calculation based on flow zone index (FZI) reservoir classification is proposed. This method determines the number of reservoir classifications based on the characteristics of the FZI normal probability distribution plot and establishes FZI division criteria for reservoir types. Classified reservoirs exhibit similar flow characteristics, significantly improving the correlation between permeability and porosity. Based on nuclear magnetic resonance (NMR) combined with mercury injection capillary pressure (MICP) experiments, a modeling method for calculating the flow zone index based on the geometric mean of NMR T2 is pro... [more]

Lipid production using microalgae is challenging for producing low-value-added products. Harnessing microalgae for their fast and efficient CO2 fixation capabilities may be more reasonable since algal biomass can be utilized as a precursor for various products in a biorefinery approach. This study aimed to optimize the productivity and efficiency of Microchloropsis salina biomass production in open thin-layer cascade (TLC) photobioreactors under physical simulation of suitable outdoor climate conditions, using an artificial seawater medium. Continuous operation proved to be the most suitable operating mode, allowing an average daily areal productivity of up to 27 g m−2 d−1 and CO2 fixation efficiency of up to 100%. Process transfer from 8 m2 to 50 m2 TLC photobioreactors was demonstrated, but with reduced daily areal productivity of 21 g m−2 d−1 and a reduced CO2 fixation efficiency, most probably due to increased temperatures at midday above 35 °C. An automated overnight switch-off of... [more]

Kombucha is a traditional, fermented beverage made with an essential biomaterial known as SCOBY (symbiotic culture of bacteria and yeast). Three different tea types, namely black, green, and oolong, were compared in kombucha fermentation in terms of pH dynamics, the formation of SCOBY biomass, and the production of acetic acid. The rational, exponential, and polynomial models described pH dynamics with good fit, R2 > 0.98. The formation of SCOBY biomass and the production of acetic acid were modelled using sigmoidal functions, with three-parameter logistic and Gompertz models and four-parameter Boltzmann and Richards models. The F-test indicated that the three-parameter models were statistically adequate; thus, the Gompertz model was modified to present the biological meaning of the parameters. The SCOBY biomass formation rates ranged from 7.323 to 9.980 g/L-day, and the acetic acid production rates ranged from 0.047 to 0.049% acid (wt/vol)/day, with the highest values from the non-con... [more]

The cylinder liner bears alternating thermal load and mechanical load, and evaluating the cylinder liner deformation is a key issue in the design stage of an engine. In this work, the shape and position tolerance of the cylinder liner to various loads were studied based on the finite element method, the simplex algorithm and the least square method. Firstly, the heat transfer boundary conditions of the cylinder liner were obtained through combustion simulation. Combined with the mechanical load, the transient deformation of the cylinder liner under the thermo-mechanical load was obtained. Subsequently, the out-of-roundness and coaxiality were selected to evaluate the shape and position changes in the cylinder liner. Finally, the transient tolerance analysis of the cylinder liner under alternating thermo-mechanical load was carried out. The results show that the maximum out-of-roundness of the cylinder liner under thermal load, mechanical load and thermos-mechanical load was 15.12, 43.4... [more]

Flexographic printing is widely used in the packaging field, but there are still some problems in the printing of flexographic ink on non-absorbent substrates, such as low precision and unstable quality. In this paper, the printing process of flexographic ink is simulated. The interaction of fluid flow, temperature change, and solid deformation in flexographic printing is studied systematically by using the method of fluid−solid thermal coupling for the first time. The process of ink channel formation under static extrusion and fluid−solid thermal coupling was analyzed. The influences of printing pressure, printing speed, ink layer thickness, and ink viscosity on the ink channel were explored. The results show that the printing speed increases and the temperature in the stamping area increases. The printing speed is nonlinear related to the ink flow channel, the influence on the channel is slow at a low speed, the channel increases sharply at a medium and high speed, and tends to be st... [more]

At Procter and Gamble, innovation is based on a framework of Irresistible Superiority [1] that utilizes five complementary components – Products, Packages, Communication, Retail Execution, and Value. Increasing-ly, the computational techniques heavily leveraged with-in the Process Systems Engineering community are play-ing a leading role in delivering these five vectors, and they become increasingly valuable as we aim to deliver products in more exploratory consumer spaces – where combining high-volume data, advanced modeling, and quantified uncertainty will allow us to discover and deliv-er better products faster than ever before...

Equation-Oriented (EO) modeling techniques have been gaining popularity as an alternative for simulating and optimizing process systems due to their flexibility and ability to leverage state-of-the-art solvers inaccessible to many procedural modeling approaches. Despite these advantages, adopting EO modeling tools remains challenging due to the significant learning curve and effort required to build and solve models. Many techniques are available to help diagnose problems with EO process models and reduce the effort required to create and use them. However, these techniques still need to be integrated into EO modeling environments, and many modelers are unaware of sophisticated EO diagnostic tools. To survey the availability of model diagnostic tools and common workflows, the U.S. Department of Energy’s Institute for the Design of Advanced Energy Systems (IDAES) has conducted user experience interviews of users of the IDAES Integrated Platform (IDAES-IP) for process modeling. The inter... [more]