In order to achieve high-performance coatings on the surface of electric submersible pump impellers, it is crucial to optimize the laser cladding process parameters. Using Ansys 2021 R1 commercial software, a numerical simulation of laser cladding Ni60 powder on high nickel cast iron was conducted. The simulation utilized a 3D Gaussian heat source, parametric language, and life−death unit technology to replicate the characteristics of synchronous powder delivery laser cladding. The study focused on analyzing the temperature field cloud map and molten pool size under different laser power and scanning speeds, narrowing down the process parameter window, selecting optimized laser power and scanning speed, and assessing the changes in surface morphology, melting height and width, dilution rate, microhardness, and microstructure of the laser cladding coating. Results indicate that the coating width and thickness increase with higher laser power and lower scanning speeds. The microstructure... [more]

The modular reconfigurable flight array (MRFA) is composed of multiple identical flight unit modules, which has several advantages such as structural variability, strong versatility, and low cost. Due to the redundant properties of MRFA, it keeps stable by adopting a suitable control law when it suffers actuator fault or actively stops some actuators. To address the attitude stability issue of the modular flight array when actuators actively stop or encounter failures during the flight process, a modeling method based on a switched system is proposed at first, and an arbitrary switched controller design method based on the segmented Lyapunov functions and the average dwell time is also given. By introducing the actuator efficiency matrix, the dynamic switched model of the modular flight array is described. Then, a group of arbitrary switched linear feedback gains is designed to ensure the exponential stability of the flight array if the switched process satisfies the constraint of the... [more]

The cement industry is regarded as one of the primary producers of world carbon emissions; hence, lowering its carbon emissions is vital for fostering the development of a low-carbon economy. Carbon capture, utilization, and storage (CCUS) technologies play significant roles in sectors dominated by fossil energy. This study aimed to address issues such as high exhaust gas volume, low CO2 concentration, high pollutant content, and difficulty in carbon capture during cement production by combining traditional cement production processes with cryogenic air separation technology and CO2 purification and compression technology. Aspen Plus® was used to create the production model in its entirety, and a sensitivity analysis was conducted on pertinent production parameters. The findings demonstrate that linking the oxygen-enriched combustion process with the cement manufacturing process may decrease the exhaust gas flow by 54.62%, raise the CO2 mass fraction to 94.83%, cut coal usage by 30%, a... [more]

In this work, issues of water separation and purification are addressed, where, in order to achieve the desired results, it is necessary to use several disciplines such as classical physics, biotechnology, automatic control, automation, and applications of industry 4.0. Further, the need for comprehensive and automated solutions for rainwater treatment in the agricultural sector is addressed. This research focuses on designing and implementing a system adapted to these needs using Siemens technologies. The methodology ranges from the design of the Piping and Instrumentation Diagram (P&ID) to the implementation of the interface, incorporating Siemens technologies for data acquisition, electrical connections, treatment programming, and PID controller design. The results show significant advances in the development of the system, highlighting the effectiveness of automation and the HMI-PLC human−machine interface in process monitoring and control. These findings support the viability of a... [more]

A sensitive, easy-to-use, fast, and cost-effective TLC-densitometric method was developed for the separation of metronidazole, secnidazole, ornidazole, tinidazole, and 2-methyl-5-nitroimidazole and for the determination of metronidazole and tinidazole in Metronidazole Polpharma and Tinidazolum Polpharma tablets. Analyses were performed on chromatographic plates precoated with silica gel 60F254 using chloroform + methanol + diethylamine in a volume ratio of 9:1:1 as the optimal mobile phase. The method has been validated. The intraday and interday precision values for the three different concentrations ranged from 0.99% to 1.48% and 0.89% to 1.76%, and the precision values ranged from 1.13% to 2.48% and 0.95% to 2.49% for metronidazole and tinidazole, respectively. The limit of quantification (LOQ) was 0.036 and 0.066 µg/spot for metronidazole and tinidazole, respectively. The mean recovery was 103.1% and 100.6% for metronidazole and tinidazole, respectively. The content of metronidazol... [more]

This study introduces a novel method to enhance numerical simulation accuracy for high-speed flows by refining the weighted essentially non-oscillatory (WENO) flux with higher-order corrections like the modified weighted compact scheme (MWCS). Numerical experiments demonstrate improved sharpness in capturing shock waves and stability in complex conditions like two interacting blast waves. Key highlights include simultaneous capture of small-scale smooth fluctuations and shock waves with precision surpassing the original WENO and MWCS methods. Despite the significantly improved accuracy, the extra computational cost brought by the new method is only marginally increased compared to the original WENO, and it outperforms MWCS in both accuracy and efficiency. Overall, this method enhances simulation fidelity and effectively balances accuracy and computational efficiency across various problems.

Biosand reactors (BSRs), alternatively known as slow or biological sand filters, are passive systems that are used to remove contaminants from domestic wastewater, industrial wastewater and drinking water. This review focuses specifically on their application for remediation of industrial effluent and sewage-containing municipal and household effluent. The relationships between the physicochemical characteristics of the sand grains (size, size distribution, shape, chemical composition) and the hydraulic conductivity of the sand employed in BSFs are critically discussed in relationship to the achievable loading rates and hydraulic retention times. The modes of operation and influence of the functional microbial biomass as well as biodegradable and recalcitrant particulates on these parameters is comprehensively reviewed. Finally, the bioremediation of sewage-based and industrial wastewater is examined. This includes an account of the biotic and abiotic removal mechanisms and the limitat... [more]

The low comprehensive compressibility coefficient characteristic of fracture-vuggy reservoirs often leads to imprecise dynamic reserve calculations. This study introduces a novel method for estimating dynamic reserves, which incorporates a modified comprehensive compressibility coefficient to enhance accuracy. This methodology has been applied to 23 wells in the Tahe Oilfield, resulting in error rates substantially lower than those associated with traditional techniques, thereby markedly enhancing the accuracy of dynamic reserve estimations. Specifically, for karst cave and fracture-vuggy reservoirs, the error rate in dynamic reserve calculations is reduced to under 10%, surpassing conventional methods by more than fivefold. In the case of fractured reservoirs, despite minor fluctuations in error rates due to stress sensitivity, diversion capacity, and channel variations, the proposed method still demonstrates a significant reduction in error rates compared to standard practices.

Onshore gas-to-wire is considered for 6.5 MMSm3/d of natural gas, with 44% mol carbon dioxide coming from offshore deep-water oil and gas fields. Base-case GTW-CONV is a conventional natural gas combined cycle, with a single-pressure Rankine cycle and 100% carbon dioxide emissions. The second variant, GTW-CCS, results from GTW-CONV with the addition of post-combustion aqueous monoethanolamine carbon capture, coupled to carbon dioxide dispatch to enhance oil recovery. Despite investment and power penalties, GTW-CCS generates both environmental and economic benefits due to carbon dioxide’s monetization for enhanced oil production. The third variant, GTW-CCS-EGR, adds two intensification layers over GTW-CCS, as follows: exhaust gas recycle and a triple-pressure Rankine cycle. Exhaust gas recycle is a beneficial intensification for carbon capture, bringing a 60% flue gas reduction (reduces column’s diameters) and a more than 100% increase in flue gas carbon dioxide content (increases drivi... [more]

Pyrolysis is an excellent method for recovering mixed and contaminated plastics that are no longer recyclable. Special attention must be paid to the stability of the fuel to avoid the formation of undesirable products. This can be achieved by additives such as antioxidants. In this study, high-density polyethylene, polypropylene, and polystyrene plastic waste are slowly pyrolyzed to a maximum of 470 degrees Celsius. A gasoline fraction (0−190 °C) and a diesel fraction (190−320 °C) are then obtained from these. Three antioxidants are added to these fractions: pyrocatechol, phenol, and freshly produced algal pyrolysis oil; the latter is described in the literature as containing particularly high levels of antioxidants. The oxidation stability of these mixtures and the change in the iodine number over time are measured using a newer method than the commonly used method of Wijs. Phenol improves the oxidation stability best, followed successively by algae pyrolysis oil and pyrocatechol. The... [more]

The CFD/DEM approach was used for investigating the forces playing a role in a furnace raceway formation and stability. The configuration is an actual pilot-scale hot blast furnace filled only with coke particles. In such a system, the raceway was unstable, with successively a growing phase and a collapse. The CFD/DEM numerical simulations were coupled with a core-shrinking model to mimic coke particle combustion. However, the kinetic reactions and heat transfers were not numerically predicted. Instead, the characteristic combustion timescale of one coke particle was imposed, and the combustion zone was adjusted to match the global combustion measured in the pilot-scale experiment. The results showed that the standard contact model was not enough to resist the pressure exerted by the granular weight on the raceway. However, the addition of a cohesive force, through the Johnson-Kendall-Roberts (JKR) model, allowed the qualitative reproduction of the gas pressure fluctuations and the col... [more]

Utilizing voids of insoluble sediment (IS) to store gas is an effective way to improve the efficiency of salt cavern gas storage (SCGS) in China. In this study, a suitable method for predicting the void volume of insoluble sediments (VVISs) is established. This study explores three key factors affecting the VVISs through laboratory experiments. Firstly, in order to make the experimental results more in line with production realities, an analysis of the characteristics of IS in X SCGS was conducted to provide a basis for setting parameters for subsequent experiments. Secondly, experimental setups and methods for measuring the VVISs were designed. Finally, the experimental results were used to predict the VVISs in on-site cavity wells. The results indicate that the higher the proportion of quartz, illite, and large-grain particles in IS, the larger the VVISs. Under different parameters, the VVISs can account for approximately 10−40% of the IS accumulation volume. Different particle sizes... [more]

The aging processes of microplastics (MPs) are prevalent in natural environments. Understanding the aging mechanisms of MPs is crucial for assessing their environmental behavior and potential risks. In this study, we selected polylactic acid (PLA) and polyethylene (PE) as representatives of biodegradable and conventional plastics, respectively, to examine changes in their physicochemical properties induced by water and UV light exposure. Laboratory aging resulted in significant fragmentation, characterized by cracks and pores on the surfaces, for both types of MPs, with PLA MPs exhibiting more severe changes, particularly under combined UV and water exposure. Notably, PLA MPs tended to become progressively smaller after aging, whereas PE MPs did not show significant size changes. Chemical analyses of aged MPs using micro-Fourier-transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) revealed a substantial increase in the carbonyl index (CI) and oxygen content... [more]

The use of edible oils and fats in dairy products is becoming increasingly important in the food industry because of their complementary functional properties. Most of these products are produced using food-grade enzymes as processing aids because processes involving enzymes are considered mild and environmentally friendly for regulatory purposes. The poor stability and recovery of enzymes in their native state limit their performance, and to enhance their activity, stability, and reusability, enzymes are often immobilised—a process that involves attaching them to a solid support. Additionally, immobilisation enables enzymes to selectively target specific substrates or products, making them highly efficient. These features have led to the increased use of immobilised enzymes in dairy and lipid processing and enzymes have been used to produce a broad range of products such as whey protein concentrates and isolates, peptide−lipid conjugates, lipid concentrates, structured lipids, and hum... [more]

The production of tight gas wells decreases rapidly, and the traditional method is difficult to accurately predict the production of tight gas wells. At present, intelligent algorithms based on big data have been applied in oil and gas well production prediction, but there are still some technical problems. For example, the traditional error back propagation neural network (BP) still has the problem of finding the local optimal value, resulting in low prediction accuracy. In order to solve this problem, this paper establishes the output prediction method of BP neural network optimized with the sparrow search algorithm (SSA), and optimizes the hyperparameters of BP network such as activation function, training function, hidden layer, and node number based on examples, and constructs a high-precision SSA-BP neural network model. Data from 20 tight gas wells, the SSA-BP neural network model, Hongyuan model, and Arps model are predicted and compared. The results indicate that when the prop... [more]

Vat photopolymerization is renowned for its high flexibility, efficiency, and precision in ceramic additive manufacturing. However, due to the impact of random defects during the recoating process, ensuring the yield of finished products is challenging. At present, the industry mainly relies on manual visual inspection to detect defects; this is an inefficient method. To address this limitation, this paper presents a method for ceramic vat photopolymerization defect detection based on a deep learning framework. The framework innovatively adopts a dual-branch object detection approach, where one branch utilizes a fully convolution network to extract the features from fused images and the other branch employs a differential Siamese network to extract the differential information between two consecutive layer images. Through the design of the dual branches, the decoupling of image feature layers and image spatial attention weights is achieved, thereby alleviating the impact of a few abnor... [more]

In order to apply precipitated calcium carbonate (PCC) in the detergent industry, its ability to deposit calcium ions in hard water is an important process. In this work, the calcium ion deposition in the presence of PCC from different sources is investigated to reveal the influencing factors and mechanism of nucleation and crystal growth of CaCO3. SEM, XRD, Malvern particle size analysis, and calcium electrodes are used to evaluate the effects of PCC morphology, saturation of Ca2+, and PCC additive amount on the deposition behavior of CaCO3. Through SEM and Malvern particle size analysis, it is found that the precipitation of calcium ions is obviously accelerated by PCC acting as seeds. Moreover, calcium ions are effectively adsorbed on (211) crystal facets, thus prismatic and scalenohedral PCC crystals exhibit better adsorption performance than irregular cubic PCC ones. In addition, XRD demonstrates that PCC reduces or even eliminates the formation of crystals such as vaterite, displ... [more]

This study examines the connections between various fracture indicators and production data with an example from one of the giant fields in the Middle East producing complex fractured carbonate lithologies. The field under study hosts two reservoirs with a long development and production history, including carbonates from the Asmari and Bangestan Formations. A fracture intensity map was generated based on the interpretation of image logs from 28 wells drilled within the field. Mud loss data were collected and mapped based on the geostatistical Gaussian Random Function Simulation (GRFS) algorithm. Maximum curvature maps were generated based on Asmari structural surface maps. Comparing the results shows a good agreement between the curvature map, fault distribution model, mud loss map, fracture intensity map, and productivity index. The results of image log interpretations led to the identification of four classes of open fractures, including major open fractures, medium open fractures,... [more]

This study presents a numerical simulation of a pump’s performance during a power-cut event and connected hazards resulting from the failure of non-return flap valves. The vertical mixed-flow pumps with suction bells were mounted inside the suction basins of a pumping station. Different regimes of the pump operation during the time were analyzed based on the pump’s 4-quadrant characteristics and the dynamics of rotating parts in the pump, gearbox and electric engine. The resulting development of flow rates, rotor speed and forces in the course of time were used to analyze the hazards of failure of any pumping system component and the flooding of the suction object and its surroundings. The presented results show a deep insight into the flow phenomena in vertical mixed-flow pumps with suction bells during the runaway process and confirm that the developed methodology can be successfully applied to monitor the critical regimes in a pumping station in real time. The simulations were verif... [more]

An integrated energy system (IES) breaks down barriers between different energy subsystems, enhancing energy reliability and efficiency. However, issues such as uneven equipment capacity allocation and suboptimal scheduling persist in multi-energy flow IES. To maximize economic benefits while ensuring energy balance and the operational characteristics of the equipment, a capacity matching optimization and scheduling strategy model for IES was developed. Firstly, mathematical models for the electricity, gas, and thermal networks within the IES were established. Secondly, considering the efficiency of energy conversion between different forms and constraints of energy storage in the electricity−thermal−gas interconnected energy system, optimization solutions were obtained using regional contraction algorithms and sequential quadratic programming methods. Finally, case studies conducted in a real park demonstrated that, through optimized capacity matching, unit prices for electricity, hea... [more]

Aiming at the problems of low detection efficiency and complexity of aircraft gear tooth surfaces, a path optimization algorithm based on an improved genetic algorithm is proposed. The detection area of the tooth surface is planned, the sampling points of the tooth surface are determined based on the digital technology of the tooth surface, and the sampling mesh is obtained by the truncated plane method to reduce the sampling distortion of the shape and improve the sampling efficiency. Adaptive crossover and mutation probability are used to improve the convergence speed and accuracy of the genetic algorithm. The selected individuals of the binary tournament are used to guide the global optimal search by a simulated annealing algorithm, and the local optimal is avoided by the Metropolis criterion. In the simulation experiment, the proposed method and other algorithms are used to optimize the detection path. The optimized tooth-surface-detection path has the shortest distance and the sho... [more]

This study investigates the phase equilibria of the Al-Mo-Hf ternary system at 400 °C and 600 °C using X-ray diffraction (XRD) and electron probe microanalysis (EPMA/WDS) techniques. Seven three-phase and five two-phase regions were identified at 400 °C, while eight three-phase and four two-phase regions were identified at 600 °C. Despite variations in the solid solubility ranges of certain compounds, the distribution of phase zones in the isothermal cross-section remained consistent at both temperatures. Using the experimental results and logical deductions, isothermal cross-sections were constructed for the Al-Mo-Hf ternary system at 600 °C and 400 °C.

This study aimed to assess the sorption capacity of a natural sorbent, specifically birch bark (BB), and its modification using chemical reagents, including nitric and hydrochloric acid, sodium hydroxide, and chloride. The objective of the chemical modification was to enhance the sorption capacity of the heavy metals cadmium(II), chromium(VI), and manganese(II). The most effective modification for adsorbing cadmium and manganese from aqueous solutions was achieved by treating the sorbent with a 0.1 M sodium hydroxide solution (BBNa). Conversely, in the case of chromium, each modification adversely affected its adsorption by the sorbent. Concentrations of the solutions were analyzed using atomic absorption spectrometry at appropriate time intervals. The adsorption process was described using Langmuir, Freundlich, and Temkin isotherms. The Freundlich isotherm provided the best fit for cadmium and chromium (R2 = 0.988 and 0.986, respectively), while the Langmuir isotherm was most suitable... [more]

In response to the unclear drilling resistance characteristics of rocks in the Ji’yang Depression, low drilling efficiency of PDC drill bits, and difficulties in drill bit selection, this study selected rock samples from different depths in the area for indoor drilling resistance analysis testing. Based on logging data, a prediction model was established for drilling resistance characteristics parameters of the strata in the area, and a graph of drilling resistance characteristic parameters of the rocks in the area was drawn. The study showed that the uniaxial compressive strength of the strata rocks was 50−110 MPa, with a hardness of 500−1300 MPa, a plasticity coefficient ranging from 1 to 2, a rock drillability grade of 8−20, and an abrasiveness index of 5−20. Combining the analysis of on-site drilling bit failures, PDC drill bits adapted to the strata in the area were selected, and the mechanical drilling speed of the selected bits reached 12.58 m/h, successfully drilling through th... [more]

Lactic acid bacteria (LAB) are commonly consumed as probiotics to improve gut barrier function and boost the immune system. This study aimed to screen LAB with high immunomodulatory activity using RAW264.7 macrophages. According to the results, Limosilactobacillus reuteri AUc2301 was selected from 84 screened strains that can stimulate RAW264.7 cell proliferation. Limosilactobacillus reuteri AUc2301 significantly enhanced the phagocytosis activity of RAW264.7 cells. In the ELISA test, Limosilactobacillus reuteri AUc2301 significantly promoted the release of interleukin-6, IL-1β, the tumor necrosis factor, and nitric oxide in RAW264.7 macrophages. In addition, Limosilactobacillus reuteri AUc2301 significantly inhibited the excessive release of IL-6, IL-1β, TNF-α, prostaglandin E2 as well as NO and the high expression of cyclooxygenase-2 in RAW264.7 macrophages induced by lipopolysaccharide. In further mechanism studies, Limosilactobacillus reuteri AUc2301 could regulate the nuclear fact... [more]