This paper presents a study of the use of flow baffles inside a centrifugal air classifier. An air classifier belongs to the most widely used classification devices in mills in the mineral industry, which is why there is a great interest in optimizing the process flow and pressure loss. Using Computational Fluid Dynamics (CFD), the flow profile in a classifier without and with flow baffles is systematically compared. In the simulations, turbulence effects are modeled with the realizable k−ε model, and the Multiple Reference Frame approach (MRF) is used to represent the rotation of the classifier wheel. The discrete phase model is used to predict the collection efficiency. The effects on the pressure loss and the classification efficiency of the classifier are considered for two operating conditions. In addition, a comparison with experimental data is performed. Firstly, the simulations and experiments show good agreement. Furthermore, the investigations show that the use of flow baffle... [more]

In the last decade, simulation software as a tool for managing and controlling business processes has received a lot of attention. Many of the new software features allow businesses to achieve better quality results using optimisation, such as genetic algorithms. This article describes the use of modelling and simulation in shipment and sorting processes that are optimised by a genetic algorithm’s involvement. The designed algorithm and simulation model focuses on optimising the duration of shipment processing times and numbers of workers. The commercially available software Tecnomatix Plant Simulation, paired with a genetic algorithm, was used for optimisation, decreasing time durations, and thus selecting the most suitable solution for defined inputs. This method has produced better results in comparison to the classical heuristic methods and, furthermore, is not as time consuming. This article, at its core, describes the algorithm used to determine the optimal number of workers in s... [more]

Dividing-wall columns (DWCs) are intensified processes that have attracted industrial and academic attention due to the reduction in operating and installation costs compared to traditional distillation systems. Several methodologies are available for the design of DWCs. Most of them consist of three parts: an analysis of operating variables; an analysis of the structural design (topology); and an optimization of the resulting preliminary design. This paper aims to study three widely used design methodologies reported in the literature for DWCs, i.e., Triantafyllou and Smith (T&S), minimum vapor (Vmin), and Sotudeh and Shahraki (S&S) methods, along with their implementation on process simulators. A proposed modification to the S&S methodology is also presented. A comparison of the methods is carried out and rated against designs with minimum total annual costs. The analysis considers the effect of different structural design variables to initialize the design procedure with each method... [more]

This study highlights an innovative piece of hybrid technology, whereby the combination of anaerobic and aerobic processes into a single reactor, namely, the integrated anaerobic−aerobic bioreactor (IAAB) can surpass the limits of conventional methods treating palm oil mill effluent (POME). Optimisation of IAAB using SuperPro Designer V9 simulator for maximum biogas yield while addressing its economic and environmental trade-offs was conducted for the first time. Parameters such as hydraulic retention time (HRT) and organic loading rate (OLR) were optimised in the anaerobic compartment from 10 days and 6.2 g COD/L day to 9 days and 6.9 g COD/L day, respectively. Furthermore, sludge recycle ratio was optimised from 20% to 50% in the aerobic compartment. The optimisation was successful where the biogas yield increased from 0.24 to 0.29 L CH4/g CODremoved with excellent Chemical Oxygen Demand (COD), and Biological Oxygen Demand (BOD) removal efficiencies up to 99% with 5.8% lower net expe... [more]

Solid Oxide Fuel Cell (SOFC) technology is of high interest for stationary decentralized generation of electricity and heat in combined heat and power systems (CHP) for the residential sector. Application scenarios for SOFC systems in an electricity-regulated mode play an important role, especially in places where an electrical grid connection is not available or rather unstable. The advantages of SOFC systems are the high fuel flexibility and the high efficiencies also under partial load operation compared to other decentralized power generation technologies. Due to the long, energy-consuming system heat-up and the limited partial load capability, SOFC systems do not reach the performance of conventional power generation technologies. Furthermore, stack thermal cycling is associated with power degradation and should be minimized. In this paper, the improvement of these drawbacks are investigated for hotbox-based SOFC systems in the 1 kWel-class for residential applications. Since expe... [more]

The aim of the study was to estimate the optimal parameters of apple drying and the rehydration temperature of the obtained dried apple. Conducting both processes under such conditions is aimed at restoring the rehydrated apple to the raw material properties. The obtained drying parameters allow the drying process to be carried out in a short drying time (DT) and at low energy consumption (EC). The effect of air velocity (vd), drying temperature (Td), characteristic dimension (CD), and rehydration temperature (Tr) on rehydrated apple quality was studied. Quality parameters of the rehydrated apple as: color change (CC), mass gain ratio (MG), solid loss ratio (SL), volume gain ratio (VG) together with DT and EC were taken into consideration. The artificial neural network was used for modeling of rehydrated apple quality parameters, DT, and EC. A multi-objective genetic algorithm was developed in order to optimize parameters of the drying and rehydration processes. The simultaneous minimi... [more]

To improve the transport performance of a rotodynamic multiphase pump for a gas−liquid mixture, we took the head and efficiency index at rated flow rate with 15% inlet gas volume fraction as the indices, and used the orthogonal test design method and CFD technology to optimize. We selected the blade shroud angles at the leading edge and trailing edge, and axial length of the impeller, as well as the inlet incidence angle and blade number of the diffuser, and a total of five factors were used for the orthogonal test. The weight function was used to determine the final trial protocol. The results showed that the blade shroud angle at the trailing edge had the greatest influence on the head and efficiency indices. Under the rated flow rate with a 15% inlet gas volume fraction, the head and efficiency of the optimized pump were increased by 2.81 m and 5.6%, respectively, in comparison to the base pump. After the optimization, the partial fast-speed regions at the inlet of the impeller pass... [more]

In this study, the response surface methodology (RSM) optimization technique was employed for investigating the impact of hydroxy gas (HHO) enriched diesel on performance, acoustics, smoke and exhaust gas emissions of the compression ignition (CI) engine. The engine was operated within the HHO flow rate range of 0−10 L/min and engine loads of 15%, 30%, 45%, 60% and 75%. The results disclosed that HHO concentration and engine load had a substantial influence on the response variables. Analysis of variance (ANOVA) results of developed quadratic models indicated the appropriate fit for all models. Moreover, the optimization of the user-defined historical design of an experiment identified an optimum HHO flow rate of 8 L/min and 41% engine load, with composite desirability of 0.733. The responses corresponding to optimal study factors were 25.44%, 0.315 kg/kWh, 117.73 ppm, 140.87 ppm, 99.37 dB, and 1.97% for brake thermal efficiency (BTE), brake specific fuel consumption (BSFC), CO, HC, no... [more]

Biodiesel is a promising renewable energy option that significantly reduces the emission of greenhouse gases and other toxic byproducts. However, a major challenge in the industrial scale production of biodiesel is the desired product purity. To this end, reactive distillation (RD) processes, which involve simultaneous removal of the byproduct during the transesterification reaction, can drive the equilibrium towards high product yield. In the present study, we first optimized the heat exchange network (HEN) for a high purity RD process leading to a 34% reduction in the overall energy consumption. Further, a robust control scheme is proposed to mitigate any feed disturbance in the process that may compromise the product purity. Three rigorous case studies are performed to investigate the effect of composition control in the cascade with the temperature control of the product composition. The cascade control scheme effectively countered the disturbances and maintained the fatty acid mon... [more]

Friction materials, mainly made of reinforced composites, should possess excellent physical and tribological properties, such as a higher coefficient of friction, minimum wear, adequate surface hardness, and higher porosity for various automotive brake applications. Attainment of those properties greatly depends on the settings of different input parameters, such as molding pressure, temperature and time, temperature and time of heat treatment/sintering, etc., during the processing of friction materials. In this article, four multi-criteria decision-making (MCDM) tools, i.e., technique for order of preference by similarity to ideal solution (TOPSIS), evaluation based on distance from average solution (EDAS), VlseKriterijumska Optimizacija I Kompromisno Resenje (VIKOR), and multi-objective optimization on the basis of ratio analysis (MOORA) are applied to identify the optimal parametric combinations for two different friction materials. A comparative analysis of the derived results sugg... [more]

Process-based numerical models developed to perform hydraulic/hydrologic/water quality analysis of watersheds and rivers have become highly sophisticated, with a corresponding increase in their computation time. However, for incidents such as water pollution, rapid analysis and decision-making are critical. This paper proposes an optimized parallelization scheme to reduce the computation time of the Environmental Fluid Dynamics Code-National Institute of Environmental Research (EFDC-NIER) model, which has been continuously developed for water pollution or algal bloom prediction in rivers. An existing source code and a parallel computational code with open multi-processing (OpenMP) and a message passing interface (MPI) were optimized, and their computation times compared. Subsequently, the simulation results for the existing EFDC model and the model with the parallel computation code were compared. Furthermore, the optimal parallel combination for hybrid parallel computation was evaluat... [more]

The friction rotary welding (FRW) of magnesium alloy to aluminum alloy was presented in a paper due to significant interest in the manufacturing industry. A genetic algorithm (GA) method for optimizing FRW process parameters of dissimilar light alloys was presented. After obtaining the welding parameters by GA method, it was possible to determine the best tensile strength of the friction joint. The obtained joints were subjected to tensile strength. The highest tensile strength TS = 178 MPa was found using a genetic algorithm for the following friction welding parameters: friction force FF = 16 kN, friction time FT = 4 s, and upsetting force UF = 44 kN. The optimized values were compared with the experimental results. The application of the genetic algorithm method allowed increasing the tensile strength joint from 88 to 180 MPa. The maximum tensile strength of the friction welded magnesium alloy-aluminum alloy joints was 73% of the base AZ31B metal. The relationship between welding pa... [more]

Applications of dual-evaporator refrigeration systems have recently gained much attention both in academia and industry due to their multiple benefits. In this study, a comprehensive thermodynamic and economic analysis is conducted to evaluate the potential of using several environmentally friendly refrigerant couples and identifies the most suitable one yielding the best economic results. To achieve this goal, a detailed parametric study is conducted, and an optimization process is performed using a particle swarm optimization (PSO) approach to minimize the unit production cost of cooling (UPCC) of the cascade refrigeration system. The results showed that among all selected 18 refrigerant pairs and for all ranges of examined operating parameters, the R170-R161 pair and R1150-R1234yf pair are identified as the best and worst pairs, respectively, from both thermodynamic and economic viewpoints. The results also confirm that R170-R161 pair has an improvement over R717-R744, used as a typ... [more]

This paper presents the application of Taguchi design of experiment and Autodesk Moldflow® simulation in finding the optimal processing parameters for the manufacturing of natural fiber−polymer composite products. The material used in the study is a composite of recycled thermoplastic reinforced with 10% wood fibers. For the study, four critical processing parameters, namely compression time, mold temperature, melt temperate, and pressure, were selected for optimization. Process analysis was carried out in Moldflow® utilizing a combination of process parameters based on an L9 orthogonal array. Later, the warpage output from Moldflow® simulation was converted into a signal-to-noise (S/N) ratio response, and the optimum values of each processing parameter were obtained using the smaller-the-better quality characteristic. The results show that the optimum values were 60 °C, 40 s, 210 °C, and 600 kN for the mold temperature, compression time, melt temperature, and pressure, respectively. A... [more]

As the carbon emissions of commercial buildings are attracting considerable attention, the integrated energy system (IES) has become a promising low-carbon method in response. In this paper, an optimization framework for low-carbon oriented integrated energy system management under electric vehicles (EV) demand response is proposed. After analyzing the charging behavior, EV charging demand is simulated. Then, the low-carbon integrated energy system model is proposed with the optimization framework considering carbon reduction. Subsequently the objective function containing carbon emission is obtained for the whole operation optimization. The results of the studied case show that the optimization framework proposed can reduce the carbon emission greatly as well as moderate economic cost, which declined because of the revenue from charging demand response. In general, the optimization of low-carbon oriented IES in commercial buildings is feasible.

In order to attain high manufacturing productivity, industry 4.0 merges all the available system and environment data that can empower the enabled-intelligent techniques. The use of data provokes the manufacturing self-awareness, reconfiguring the traditional manufacturing challenges. The current piece of research renders attention to new consideration in the Job Shop Scheduling (JSSP) based problems as a case study. In that field, a great number of previous research papers provided optimization solutions for JSSP, relying on heuristics based algorithms. The current study investigates the main elements of such algorithms to provide a concise anatomy and a review on the previous research papers. Going through the study, a new optimization scope is introduced relying on additional available data of a machine, by which the Flexible Job-Shop Scheduling Problem (FJSP) is converted to a dynamic machine state assignation problem. Deploying two-stages, the study utilizes a combination of discr... [more]

It has become increasingly popular to replace chemically synthesized compounds with natural counterparts mostly found in natural sources, such as natural pigments. The conventional extraction processes for these compounds are limited by the toxicity and flammability of the solvents. To obtain pure extracts, it is always a longer process that requires several steps. Supercritical fluid extraction (SFE) is a cutting-edge green technology that is continuously increasing and expanding its fields of application, with benefits such as no waste produced, shorter extraction time, automation, and lower solvent consumption. The SFE of natural pigments has high potential in food, textiles, cosmetics, and pharmaceuticals; there are a number of other applications that can benefit from the SFE technique of natural pigments. The pigments that are extracted via SFE have a high potential for application and sustainability because of their biological and antimicrobial properties as well as low environme... [more]

Most spoilers are made from a sandwich structure with a honeycomb component as its core. However, the honeycomb core is sensitive to water ingress, causing damage to the control surface due to its weak moisture-resistance behavior. This study aimed to conduct the design and analysis of an improved composite structure for a coreless spoiler. A spoiler design of an aircraft, the A320, was used for the case study. The weaknesses of a coreless spoiler were identified through finite element analysis via Abaqus software. Multi-spar and multi-rib designs were studied and compared for topological optimization. The variables used for evaluation were the Tsai−Hill failure index and the critical buckling load. The design with the most potential was considered for parametric optimization to obtain the most satisfactory configuration. The results showed that the upper skin of the spoiler without a honeycomb core failed the Tsai−Hill criteria. Furthermore, the results show that the multi-spar config... [more]

Parallel Machine Scheduling (PMS) is a well-known problem in modern manufacturing. It is an optimization problem aiming to schedule n jobs using m machines while fulfilling certain practical requirements, such as total tardiness. Traditional approaches, e.g., mix integer programming and Genetic Algorithm (GA), usually fail, particularly in large-size PMS problems, due to computational time and/or memory burden and the large searching space required, respectively. This work aims to overcome such challenges by proposing a heuristic-based GA (DAS/GA). Specifically, a large-scale PMS problem with n independent jobs and m identical machines with a single server is studied. Individual heuristic algorithms (DAS) and GA are used as benchmarks to verify the performance of the proposed combined DAS/GA on 18 benchmark problems established to cover small, medium, and large PMS problems concerning standard performance metrics from the literature and a new metric proposed in this work (standardized... [more]

Rice bran is a by-product of the rice milling process. It contains a high concentration of protein. Rice brans are frequently utilized as feed cattle, fertilizer, and fuel. However, their application as human nutrition supplements is uncommon, and the necessary process for this purpose is yet to be established, including the drying process. This study aims to evaluate the effect of the spray-drying parameters, the inlet temperature, inlet flowrate, and inlet air flowrate, on rice bran protein (RBP) powder and optimize it using response surface methodology (RSM). A thermal water-based extraction method was utilized prior to the drying process. The correlation between the spray-drying parameters, i.e., the inlet temperature (120 to 210 °C), feed flowrate (5 to 55%), and air flowrate (246 to 670 L/h), and the RBP yield were investigated. The quality of the RBP powder was evaluated based on acid amino profiling in the mixture through de novo peptide sequencing. The optimized operating cond... [more]

It is becoming increasingly difficult to properly control the power consumption of widely dispersed data centers. Energy consumption is high because of the need to run these data centers (DCs) that handle incoming user requests. The rising cost of electricity at the data center is a contemporary problem for cloud service providers (CSPs). Recent studies show that geo-distributed data centers may share the load and save money using variable power prices and pricing derivatives in the wholesale electricity market. In this study, we evaluate the problem of reducing energy expenditures in geographically dispersed data centers while accounting for variable system dynamics, power price fluctuations, and renewable energy sources. We present a renewable energy-based load balancing employing an option pricing (RLB-Option) online algorithm based on a greedy approach for interactive task allocation to reduce energy costs. The basic idea of RLB-Option is to process incoming user requests using ava... [more]

The COVID-19 pandemic broke out and the global logistics industry suffered severe losses; therefore, the Fuzzy FMEA-AHP (Fuzzy Failure Mode and Effects Analysis-Analytic Hierarchy Process) method is proposed to analyze the failure reasons of the logistics system in the COVID-19 pandemic. In this article, we have made an optimization on the basis of the FMEA method: the fuzzy is integrated into the FMEA algorithm, referred to as F-RPWN (fuzzy risk priority-weighted number). Meanwhile, the AHP is used to determine the weights of risk indicators. In this article, we consider new logistics failures, such as the failure modes and failure reasons of the logistics system under the COVID-19 pandemic. There are 12 failures that have been determined, and relevant preventive and corrective measures have been recommended to cut off the path of failure propagation and reduce the impact of failures. In addition, the proposed method can help logistics firms, their supply chain partners, and customers... [more]

In bakery production, to perform a processing task there might be multiple alternative machines that have the same functionalities. Finding an efficient production schedule is challenging due to the significant nondeterministic polynomial time (NP)-hardness of the problem when the number of products, processing tasks, and alternative machines are higher. In addition, many tasks are performed manually as small and medium-size bakeries are not fully automated. Therefore, along with machines, the integration of employees in production planning is essential. This paper presents a hybrid no-wait flowshop scheduling model (NWFSSM) comprising the constraints of common practice in bakeries. The schedule of an existing production line is simulated to examine the model and is optimized by performing particle swarm optimization (PSO), modified particle swarm optimization (MPSO), simulated annealing (SA), and Nawaz-Enscore-Ham (NEH) algorithms. The computational results reveal that the performance... [more]

Copper losses during the Peirce-Smith converter (PSC) operation is of great concern in the copper smelting process. Two primary objectives of the PSC are to produce blister copper with a shorter batch time and to keep the copper losses at a minimum level. Due to the nature of the process, those two objectives are contradictory to each other. Moreover, actions inside the PSC are subject to several operational constraints that make it difficult to develop a scheduling framework for its optimal operation. In this work, a basic but efficient linear multi-period scheduling framework for the PSC is presented that finds the optimal timings of the PSC operations to keep the copper losses and the batch time at a minimum level. An industrial case study is used to illustrate the effectiveness of the proposed framework. This novel solution can be implemented in other smelting processes and used for the design of an inter-PSC scheduling framework.

In order to solve the problem of vigorous vibration of agricultural machinery frames, taking a vegetable precision seeder as an example, the concept of vibration reduction was proposed. The modal analysis of the frame was carried out, and the accuracy of the finite element model was verified by comparing the modal test of multipoint input and multipoint output (MIMO) and simulation results. Additionally, the main frequency of engine vibration was the main excitation source of frame resonance. According to the modal shapes, it was proposed to increase the fixed beam structure and to carry out simulation tests. The time-domain signal of the maximum deformation position in the first-order vibration mode was measured, and the vibration spectrum analysis maps before and after optimization were obtained by Fourier transform. A field experiment showed that the seeding quality of the whole machine was significantly improved after optimization. This study provides a reference for the analysis o... [more]