Most wind turbines are remotely monitored 24/7 to allow for early detection of operation problems and developing damage. We present a new fault detection approach for vibration-monitored drivetrains that does not require any feature engineering. Our method relies on a simple model architecture to enable a straightforward implementation in practice. We propose to apply convolutional autoencoders for identifying and extracting the most relevant features from a broad continuous range of the spectrum in an automated manner, saving time and effort. We focus on the range of [0, 1000] Hz for demonstration purposes. A spectral model of the normal vibration response is learnt for the monitored component from past measurements. We demonstrate that the trained model can successfully distinguish damaged from healthy components and detect a damaged generator bearing and damaged gearbox parts from their vibration responses. Using measurements from commercial wind turbines and a test rig, we show tha... [more]

Automated fault detection and diagnostics in building systems using machine learning (ML) can be applied to commercial buildings and can result in increased efficiency and savings. Using ML for FDD brings the benefit of advancing the analytics of a building. An automated process was developed to provide ML-based building analytics to building engineers and operators with minimal training. The process can be applied to buildings with a variety of configurations, which saves time and manual effort in a fault analysis. Classification analysis is used for fault detection and diagnostics. An ML analysis is defined which introduces advanced diagnostics with metrics to quantify a fault’s impact in the system and rank detected faults in order of impact severity. Explanations of the methodology used for the ML analysis include a description of the algorithms used. The analysis was applied to a building on the Texas A&M University campus where the results are shown to illustrate the performance... [more]

Faults in the power system affect the reliability, safety, and stability. Power-distribution systems are familiar with the different faults that can damage the overall performance of the entire system, from which they need to be effectively cleared. Underground power systems are more complex and require extra accuracy in fault detection and location for optimum fault management. Slow processing and the unavailability of a protection zone for relay coordination are concerns in fault detection and location, as these reduce the performance of power-protection systems. In this regard, this article proposes an optimized solution for a fault detection and location framework for underground cables based on a discrete wavelet transform (DWT). The proposed model supports area detection, the identification of faulty sections, and fault location. To overcome the abovementioned facts, we optimize the relay coordination for the overcurrent and timing relays. The proposed protection zone has two seq... [more]

The boiler is an essential energy conversion facility in a thermal power plant. One small malfunction or abnormal event will bring huge economic loss and casualties. Accurate and timely detection of abnormal events in boilers is crucial for the safe and economical operation of complex thermal power plants. Data-driven fault diagnosis methods based on statistical process monitoring technology have prevailed in thermal power plants, whereas the false alarm rates of those methods are relatively high. To work around this, this paper proposes a novel fault detection and identification method for furnace negative pressure system based on canonical variable analysis (CVA) and eXtreme Gradient Boosting improved by genetic algorithms (GA-XGBoost). First, CVA is used to reduce the data redundancy and construct the canonical residuals to measure the prediction ability of the state variables. Then, the fault detection model based on GA-XGBoost is schemed using the constructed canonical residual va... [more]

In modern complex industrial processes, mode changes cause unplanned shutdowns, potentially shortening the lifespan of key equipment and incurring significant maintenance costs. To avoid this problem, a method that can detect the fault of equipment operating in various modes is required. Therefore, we propose a novel fault detection method that uses the k-nearest neighbor normalization-based weight local outlier factor (WLOF). The proposed method performs local normalization using neighbors to consider possible mode changes in the normal data and WLOF is used for fault detection. In contrast to statistical methods, such as principal component analysis (PCA) and independent component analysis (ICA), the local outlier factor (LOF) uses the density of neighbors. However, because LOF is significantly affected by the distance between its neighbors, the weight is multiplied proportionally to the distance between each neighbor to improve the fault detection performance of the LOF. The efficie... [more]

In power energy distribution networks, switchgear is considered critical equipment. This is because the act of monitoring the operation and condition of switchgear, as well as performing the required corrective maintenance on any potentially problematic equipment, is critical. A single event may harm thousands of customers over time and pose a significant risk to operational staff. Many considerations must be put in place before using outages to switch down the system since they may raise maintenance costs and disrupt the power supply to users. As a result, proper interpretation of switchgear status evaluations is critical for the early identification of possible faults. Existing ultrasound condition-based monitoring (CBM) diagnostic testing techniques require the tester to manually interpret test data. This study aims to review the status of the recent development of CBM techniques with faults in switchgear. The current trend in electrification will be toward the safety and sustainabi... [more]

In the modern induction motor (IM) drive system, the fault-tolerant control (FTC) solution is becoming more and more popular. This approach significantly increases the security of the system. To choose the best control strategy, fault detection (FD) and fault classification (FC) methods are required. Current sensors (CS) are one of the measuring devices that can be damaged, which in the case of the drive system with IM precludes the correct operation of vector control structures. Due to the need to ensure current feedback and the operation of flux estimators, it is necessary to immediately compensate for the detected damage and classify its type. In the case of the IM drives, there are individual suggestions regarding methods of classifying the type of CS damage during drive operation. This article proposes the use of the classical multilayer perceptron (MLP) neural network to implement the CS neural fault classifier. The online work of this classifier was coordinated with the active F... [more]

Currently, AC motors are a key element of industrial and commercial drive systems. During normal operation, the machines may become damaged, which may pose a threat to the users. Therefore, it is important to develop a fault detection method that allows for the detection of a fault at an early stage. Among the currently used diagnostic systems, applications based on deep neural structures are dynamically developed. Despite many examples of applications of deep learning methods, there are no formal rules for selecting the network structure and parameters of the training process. Such methods would make it possible to shorten the implementation process of deep networks in diagnostic systems of AC machines. The article presents a detailed analysis of the influence of deep convolutional network hyperparameters and training procedures on the precision of the interturn short-circuits detection system. The studies take into account the direct analysis of phase currents through the convolution... [more]

In this paper, a novel fault detection and diagnosis technique for a grid-tied photovoltaic (GTPV) with the ability of module-level fault location and differentiation is proposed. The proposed system measures the voltage, current, and temperature of the PV modules using low-cost sensors and critically compares them with the mathematical evaluated data to locate the type and location of the fault in the system. Additionally, a power line communication (PLC)-based low-cost PV monitoring system for tracking the operation of individual modules along with a fault detection algorithm is proposed to detect and locate the fault in the system. An intuitive online web application is also created to make it simple for users to view monitored data online. The suggested method is shown to have reduced computing needs; thus, the transmission of data and fault diagnosis is performed using the same microcontroller without the need for extra hardware or simulation software. The usefulness of the propos... [more]

Various methods have been proposed to provide the protection necessitated by the high voltage direct current system. In this field, most of the research is confined to various types of DC and AC line faults and a maximum of two switching converter faults. The main contribution of this study is to use a new method for fault detection in HVDC systems, using the gray wolf optimization method along with artificial neural networks. Under this method, with the help of faulted and non-faulted signals, the features of the voltage and current signals are extracted in a much shorter period of the signal. Subsequently, differences are detected with the help of an artificial neural network. In the studied HVDC system, the behavior of the rectifier, along with its controllers and the required filters are completely modeled. In this study, other methods, such as artificial neural network, radial basis function, learning vector quantization, and self-organizing map, were tested and compared with the... [more]

The increasing integration of renewable sources into distributed networks results in multiple protection challenges that would be insufficient for conventional protection strategies to tackle because of the characteristics and functionality of distributed generation. These challenges include changes in fault current throughout various operating modes, different distribution network topologies, and high-impedance faults. Therefore, the protection and reliability of a photovoltaic distributed network relies heavily on accurate and adequate fault detection. The proposed strategy utilizes the Variational Mode Decomposition (VMD) and ensemble bagged trees method to tackle these problems in distributed networks. Primarily, VMD is used to extract intrinsic mode functions from zero-, positive-, and negative-sequence components of a three-phase voltage signal. Next, the acquired intrinsic mode functions are supplied into the ensemble bagged trees mechanism for detecting fault events in a distri... [more]

A cloud-based platform for reducing photovoltaic (PV) operation and maintenance (O&M) costs and improving lifetime performance is proposed in this paper. The platform incorporates a decision support system (DSS) engine and data-driven functionalities for data cleansing, PV system modeling, early fault diagnosis and provision of O&M recommendations. It can ensure optimum performance by monitoring in real time the operating state of PV assets, detecting faults at early stages and suggesting field mitigation actions based on energy loss analysis and incidents criticality evaluation. The developed platform was benchmarked using historical data from a test PV power plant installed in the Mediterranean region. The obtained results showed the effectiveness of the incorporated functionalities for data cleansing and system modeling as well as the platform’s capability for automated PV asset diagnosis and maintenance by providing recommendations for resolving the detected underperformance issues... [more]

Aiming at the problem of unbalanced data categories of UHV converter valve fault data, a method for UHV converter valve fault detection based on optimization cost-sensitive extreme random forest is proposed. The misclassification cost gain is integrated into the extreme random forest decision tree as a splitting index, and the inertia weight and learning factor are improved to construct an improved particle swarm optimization algorithm. First, feature extraction and data cleaning are carried out to solve the problems of local data loss, large computational load, and low real-time performance of the model. Then, the classifier training based on the optimization cost-sensitive extreme random forest is used to construct a fault detection model, and the improved particle swarm optimization algorithm is used to output the optimal model parameters, achieving fast response of the model and high classification accuracy, good robustness, and generalization under unbalanced data. Finally, in ord... [more]

Recently, the concept of the microgrid (MG) has been developed to assist the penetration of large numbers of distributed energy resources (DERs) into distribution networks. However, the integration of DERs in the form of MGs disturbs the operating codes of traditional distribution networks. Consequently, traditional protection strategies cannot be applied to MG against short-circuit faults. This paper presents a novel intelligent protection strategy (NIPS) for MGs based on empirical wavelet transform (EWT) and long short-term memory (LSTM) networks. In the proposed NIPS, firstly, the three-phase current signals measured by protective relays are decomposed into empirical modes (EMs). Then, various statistical features are extracted from the obtained EMs. Afterwards, the extracted features along with the three-phase current measurement are input to three different LSTM network to obtain exact fault type, phase, and location information. Finally, a trip signal based on the obtained fault... [more]

Fault detection is a necessary component to perform ongoing monitoring of photovoltaic plants and helps in their safety, maintainability, and productivity with the desired performance. In this study, an innovative technique is introduced by amalgamating Latent Variable Regression (LVR) methods, namely Principal Component Regression (PCR) and Partial Least Square (PLS), and the Triple Exponentially Weighted Moving Average (TEWMA) statistical monitoring scheme. The TEWMA scheme is known for its sensitivity to uncovering changes of small magnitude. Nevertheless, TEWMA can only be utilized for monitoring single variables and ignoring the correlation among monitored variables. To alleviate this difficulty, the LVR methods (i.e., PCR and PLS) are used as residual generators. Then, the TEWMA is applied to the obtained residuals for fault detection purposes, where the detection threshold is computed via kernel density estimation to improve its performance and widen its applicability in practic... [more]

The microgrids operate in tie-up (TU) mode with the main grid normally, and operate in isolation (IN) mode without the main grid during faults. In a dynamic operational regime, protecting the microgrids is highly challenging. This article proposes a new microgrid protection scheme based on a state observer (SO) aided by a recurrent neural network (RNN). Initially, the particle filter (PF) serves as a SO to estimate the measured current/voltage signals from the corresponding bus. Then, a natural log of the difference between the estimated and measured current signal is taken to estimate the per-phase particle filter deviation (PFD). If the PFD of any single phase exceeds the preset threshold limit, the proposed scheme successfully detects and classifies the faults. Finally, the RNN is implemented on the SO-estimated voltage and current signals to retrieve the non-fundamental harmonic features, which are then utilized to compute RNN-based state observation energy (SOE). The directional a... [more]

Fault detection of the electric vehicle battery system is vital for safe driving, energy economy, and lifetime extension. This paper proposes a data-driven method to achieve early and accurate battery system fault detection to realize rapid early warning. The method first adopts the support vector data description model mapping the feature of unlabeled voltage and temperature into a minimum volume hypersphere in high-dimensional space. When the feature is located outside the hypersphere, it is judged to be faulty. Then, to overcome the problem of hyperparameters selection, Bayesian optimization and a small amount of label data are used to iteratively train the model. This step can greatly improve the fault detection ability of the model, which is conducive to mining early and minor faults. Finally, the proposed model is compared with three unsupervised fault detection models, principal component analysis, kernel principal component analysis, and support vector data description to valid... [more]

This article proposes a model-based method for the detection and phase location of interturn short fault (ISF) in the permanent magnet synchronous generator (PMSG). The simplified mathematical model of PMSG with ISF on dq-axis is established to analyze the fault signature. The current residuals are accurately estimated through Luenberger observer based on the expanded mathematical model of PMSG. In current residuals, the second harmonics are extracted using negative sequence park transform and angular integral filtering to construct the fault detection index. In addition, the unbalance characteristics of three-phase current after ISF can reflect the location of the fault phase, based on which the location indexes are defined. Simulation results for various operating and fault severity conditions primarily validate the effectiveness and robustness of diagnosis method in this paper.

The microgrid (MG) is a popular concept to handle the high penetration of distributed energy resources, such as renewable and energy storage systems, into electric grids. However, the integration of inverter-interfaced distributed generation units (IIDGs) imposes control and protection challenges. Fault identification, classification and isolation are major concerns with IIDGs-based active MGs where IIDGs reveal arbitrary impedance and thus different fault characteristics. Moreover, bidirectional complex power flow creates extra difficulties for fault analysis. This makes the conventional methods inefficient, and a new paradigm in protection schemes is needed for IIDGs-dominated MGs. In this paper, a machine-learning (ML)-based protection technique is developed for IIDG-based AC MGs by extracting unique and novel features for detecting and classifying symmetrical and unsymmetrical faults. Different signals, namely, 400 samples, for wide variations in operating conditions of an MG are o... [more]

Wind turbine operators usually use data from a Supervisory Control and Data Acquisition system to monitor their conditions, but it is challenging to make decisions about maintenance based on hundreds of different parameters. Information is often hidden within measurements that operators are unaware of. Therefore, different feature extraction techniques are recommended. The pitch system is of particular importance, and operators are highly motivated to search for effective monitoring solutions. This study investigated different dimensionality reduction techniques for monitoring a hydraulic pitch system in wind turbines. These techniques include principal component analysis (PCA), kernel PCA and a deep autoencoder. Their effectiveness was evaluated based on the performance of a support vector machine classifier whose input space is the new extracted feature set. The developed methodology has been applied to data from a wind farm consisting of five 2.3 MW fixed-speed onshore wind turbines... [more]

In manufacturing systems, pick-up operations by vacuum grippers may fail owing to manufacturing errors in an object’s surface that are within the allowable tolerance limits. In such situations, manual interference is required to resume system operation, which results in considerable loss of time as well as economic losses. Although vacuum grippers have many advantages and are widely used in the industry, it is highly difficult to directly monitor the current machine status and provide appropriate recovery feedback for stable operation. Therefore, this paper proposes a method to detect the success or failure of a suction operation in advance by analyzing the amount of outlet air pressure in the Venturi line. This was achieved by installing an air pressure sensor on the Venturi line to predict whether the current suction action will be successful. Through empirical experiments, it was found that downward movements in the z-axis of the vacuum gripper can easily rectify a faulty gripper su... [more]

The nonlinear interconnected system is a complex and important system in daily production and life in general. Due to the interconnection influence between subsystems and external disturbance factors, the system is prone to failure. For this kind of system, a decentralized fault detection and fault tolerant control method is proposed here. Compared with the traditional control scheme, this paper designs a subsystem communication protocol to reduce the information exchange between subsystems. Based on this communication protocol, a fault detection scheme is then designed. Due to the existence of a fault detection threshold in this scheme, the system can detect the fault in time without missing it or having a false alarm. Under the assumed condition, the adaptive control rate is obtained by establishing the adaptive approximation model to approximate the upper bound of the fault, and the subsystem adaptively adjusts the control rate according to the fault condition, so that the system ca... [more]

Today, real-time fault detection and predictive maintenance based on sensor data are actively introduced in various areas such as manufacturing, aircraft, and power system monitoring. Many faults in motors or rotating machinery like industrial robots, aircraft engines, and wind turbines can be diagnosed by analyzing signal data such as vibration and noise. In this study, to detect failures based on vibration data, preprocessing was performed using signal processing techniques such as the Hamming window and the cepstrum transform. After that, 10 statistical condition indicators were extracted to train the machine learning models. Specifically, two types of Mahalanobis distance (MD)-based one-class classification methods, the MD classifier and the Mahalanobis−Taguchi system, were evaluated in detecting the faults of rotating machinery. Their performance for fault detection on rotating machinery was evaluated with different imbalanced ratios of data by comparing with binary classification... [more]

Sensor faults frequently occur in wastewater treatment plant (WWTP) operation, leading to incomplete monitoring or poor control of the plant. Reliable operation of the WWTP considerably depends on the aeration control system, which is essentially assisted by the dissolved oxygen (DO) sensor. Results on the detection of different DO sensor faults, such as bias, drift, wrong gain, loss of accuracy, fixed value, or complete failure, were investigated based on Principal Components Analysis (PCA). The PCA was considered together with two statistical approaches, i.e., the Hotelling’s T2 and the Squared Prediction Error (SPE). Data used in the study were generated using the previously calibrated first-principle Activated Sludge Model no.1 for the Anaerobic-Anoxic-Oxic (A2O) reactors configuration. The equation-based model was complemented with control loops for DO concentration control in the aerobic reactor and nitrates concentration control in the anoxic reactor. The PCA data-driven model w... [more]

With the rapid development of solar energy, the photovoltaic (PV) module fault detection plays an important role in knowing how to enhance the reliability of the solar photovoltaic system and knowing the fault type when a system problem occurs. Therefore, this paper proposed the hybrid algorithm of chaos synchronization detection method (CSDM) with convolutional neural network (CNN) for studying PV module fault detection. Four common PV module states were discussed, including the normal PV module, module breakage, module contact defectiveness and module bypass diode failure. First of all, the defects in 16 pieces of 20W monocrystalline silicon PV modules were preprocessed, and there were four pieces of each fault state. When the signal generator delivered high frequency voltage to the PV module, the original signal was measured and captured by the NI PXI-5105 high-speed data acquisition system (DAS) and was calculated by CSDM, to establish the chaos dynamic error map as the image featu... [more]