LAPSE:2023.5205
Published Article

LAPSE:2023.5205
Data Driven Detection of Different Dissolved Oxygen Sensor Faults for Improving Operation of the WWTP Control System
February 23, 2023
Abstract
Sensor faults frequently occur in wastewater treatment plant (WWTP) operation, leading to incomplete monitoring or poor control of the plant. Reliable operation of the WWTP considerably depends on the aeration control system, which is essentially assisted by the dissolved oxygen (DO) sensor. Results on the detection of different DO sensor faults, such as bias, drift, wrong gain, loss of accuracy, fixed value, or complete failure, were investigated based on Principal Components Analysis (PCA). The PCA was considered together with two statistical approaches, i.e., the Hotelling’s T2 and the Squared Prediction Error (SPE). Data used in the study were generated using the previously calibrated first-principle Activated Sludge Model no.1 for the Anaerobic-Anoxic-Oxic (A2O) reactors configuration. The equation-based model was complemented with control loops for DO concentration control in the aerobic reactor and nitrates concentration control in the anoxic reactor. The PCA data-driven model was successfully used for the detection of the six investigated DO sensor faults. The statistical detection approaches were compared in terms of promptness, effectiveness, and accuracy. The obtained results revealed the way faults originating from DO sensor malfunction can be detected and the efficiency of the detection approaches for the automatically controlled WWTP.
Sensor faults frequently occur in wastewater treatment plant (WWTP) operation, leading to incomplete monitoring or poor control of the plant. Reliable operation of the WWTP considerably depends on the aeration control system, which is essentially assisted by the dissolved oxygen (DO) sensor. Results on the detection of different DO sensor faults, such as bias, drift, wrong gain, loss of accuracy, fixed value, or complete failure, were investigated based on Principal Components Analysis (PCA). The PCA was considered together with two statistical approaches, i.e., the Hotelling’s T2 and the Squared Prediction Error (SPE). Data used in the study were generated using the previously calibrated first-principle Activated Sludge Model no.1 for the Anaerobic-Anoxic-Oxic (A2O) reactors configuration. The equation-based model was complemented with control loops for DO concentration control in the aerobic reactor and nitrates concentration control in the anoxic reactor. The PCA data-driven model was successfully used for the detection of the six investigated DO sensor faults. The statistical detection approaches were compared in terms of promptness, effectiveness, and accuracy. The obtained results revealed the way faults originating from DO sensor malfunction can be detected and the efficiency of the detection approaches for the automatically controlled WWTP.
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Keywords
automatic controlled wastewater treatment plant, DO concentration sensors, Fault Detection, principal component analysis
Suggested Citation
Luca AV, Simon-Várhelyi M, Mihály NB, Cristea VM. Data Driven Detection of Different Dissolved Oxygen Sensor Faults for Improving Operation of the WWTP Control System. (2023). LAPSE:2023.5205
Author Affiliations
Luca AV: Department of Chemical Engineering, Faculty of Chemistry and Chemical Engineering, Babeș-Bolyai University of Cluj-Napoca, 11 Arany János Street, 400028 Cluj-Napoca, Romania
Simon-Várhelyi M: Department of Chemical Engineering, Faculty of Chemistry and Chemical Engineering, Babeș-Bolyai University of Cluj-Napoca, 11 Arany János Street, 400028 Cluj-Napoca, Romania
Mihály NB: Department of Chemical Engineering, Faculty of Chemistry and Chemical Engineering, Babeș-Bolyai University of Cluj-Napoca, 11 Arany János Street, 400028 Cluj-Napoca, Romania
Cristea VM: Department of Chemical Engineering, Faculty of Chemistry and Chemical Engineering, Babeș-Bolyai University of Cluj-Napoca, 11 Arany János Street, 400028 Cluj-Napoca, Romania
Simon-Várhelyi M: Department of Chemical Engineering, Faculty of Chemistry and Chemical Engineering, Babeș-Bolyai University of Cluj-Napoca, 11 Arany János Street, 400028 Cluj-Napoca, Romania
Mihály NB: Department of Chemical Engineering, Faculty of Chemistry and Chemical Engineering, Babeș-Bolyai University of Cluj-Napoca, 11 Arany János Street, 400028 Cluj-Napoca, Romania
Cristea VM: Department of Chemical Engineering, Faculty of Chemistry and Chemical Engineering, Babeș-Bolyai University of Cluj-Napoca, 11 Arany János Street, 400028 Cluj-Napoca, Romania
Journal Name
Processes
Volume
9
Issue
9
First Page
1633
Year
2021
Publication Date
2021-09-10
ISSN
2227-9717
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Original Submission
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PII: pr9091633, Publication Type: Journal Article
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LAPSE:2023.5205
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https://doi.org/10.3390/pr9091633
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