To strengthen the integration of the primary and secondary systems, a concept of Cyber Physical Systems (CPS) is introduced to construct a CPS in Power Systems (Power CPS). The most basic work of the Power CPS is to build an integration model which combines both a continuous process and a discrete process. The advanced form of smart grid, the Active Distribution Network (ADN) is a typical example of Power CPS. After designing the Power CPS model architecture and its application in ADN, a Hybrid System based model and control method of Power CPS is proposed in this paper. As an application example, ADN flexible load is modeled and controlled with ADN feeder power control by a control strategy which includes the normal condition and the underpowered condition. In this model and strategy, some factors like load power consumption and load functional demand are considered and optimized. In order to make up some of the deficiencies of centralized control, a distributed control method is pres... [more]

Multiple inverters connected in parallel is a promising method to upgrade the power capacity of inductive power transfer (IPT) systems. Due to a slight unbalance of the control signals, the inner resistances of the inverters and other uncertainties, circulating currents exist among the parallel units which reduce the reliability of IPT systems. Firstly, the series-parallel resonant tank is employed in the multiple inverters based IPT system to eliminate the DC and harmonic circulating currents. The fundamental circulating currents in the paralleled inverter units are analyzed in detail. Then, for eliminating the fundamental circulating currents, a current decomposition method and a control diagram are proposed to avoid acquiring the phase of the current by detecting zero cross current point which increases the accuracy of the control algorithm. Finally, a 1-kW parallel-connected inverter IPT system is provided to verify the proposed approach. The experimental results show that the prop... [more]

This paper describes and assesses a decentralized solution based on a wireless sensor-actuator network to provide primary frequency control from demand response in power systems with high wind energy penetration and, subsequently, with relevant frequency excursions. The proposed system is able to modify the electrical power demand of a variety of thermostatically-controlled loads, maintaining minimum comfort levels and minimizing both infrastructure requirements and primary reserves from the supply side. This low-cost hardware solution avoids any additional wiring, extending the wireless sensor-actuator network technology towards small customers, which account for over a 30% share of the current power demand. Frequency excursions are collected by each individual load controller, considering not only the magnitude of the frequency deviation, but also their evolution over time. Based on these time-frequency excursion characteristics, controllers are capable of modifying the power consump... [more]

In this paper, the control scheme of a distributed high-speed generator system with a total amount of 12 generators and nominal generator speed of 7000 min − 1 is studied. Specifically, a fault tolerant control (FTC) scheme is proposed to keep the turbine in operation in the presence of up to four simultaneous generator faults. The proposed controller structure consists of two layers: The upper layer is the baseline controller, which is separated into a partial load region with the generator torque as an actuating signal and the full-load operation region with the collective pitch angle as the other actuating signal. In addition, the lower layer is responsible for the fault diagnosis and FTC characteristics of the distributed generator drive train. The fault reconstruction and fault tolerant control strategy are tested in simulations with several actuator faults of different types.

A dividing wall column (DWC) effectively intensifies the distillation process with a reduced energy consumption, capital investment, and space. The three-product DWC has been investigated intensively and extensively; however, the four-product Kaibel DWC has received scarce attention. This study aimed to propose feasible control structures for the Kaibel DWC using only temperature sensors in order to promote its industrialization. Two temperature control structures, two temperature difference control structures, and two double temperature difference control structures were studied. The feasibility of the six proposed control structures was verified with a wide variety of feed disturbances. In most cases, temperature difference control was better than temperature control to maintain product purities. The dynamic performances proved that the inserted feed disturbances were handled well. These results help to promote the industrialization of the Kaibel DWC.

In the metallurgical industry, hydraulic automatic gauge control (HAGC) is a core mechanism for thickness control of plates used in the rolling process. The stability of the HAGC system’s kernel position closed-loop is key to ensuring a process with high precision, speed and reliability. However, the closed-loop position control system is typically nonlinear, and its stability is affected by several factors, making it difficult to analyze instability in the system. This paper describes in detail the functioning of the position closed-loop system. A mathematical model of each component was established using theoretical analysis. An incremental transfer model of the position closed-loop system was also derived by studying the connections between each component. In addition, based on the derived information transfer relationship, a transfer block diagram of disturbance quantity of the system was established. Furthermore, the Popov frequency criterion method was introduced to ascertain its... [more]

In this work, an optimal state feedback control strategy is proposed for non-linear, distributed-parameter processes. For different values of a given parameter susceptible to upsets, the strategy involves off-line computation of a repository of optimal open-loop states and gains needed for the feedback adjustment of control. A gain is determined by minimizing the perturbation of the objective functional about the new optimal state and control corresponding to a process upset. When an upset is encountered in a running process, the repository is utilized to obtain the control adjustment required to steer the process to the new optimal state. The strategy is successfully applied to a highly non-linear, gas-based heavy oil recovery process controlled by the gas temperature with the state depending non-linearly on time and two spatial directions inside a moving boundary, and subject to pressure upsets. The results demonstrate that when the process has a pressure upset, the proposed strategy... [more]

This paper proposes an adaptive overall control strategy of the permanent magnet synchronous generator-based wind energy conversion system (WECS) in the whole wind speed range. For the machine side, the maximum power point tracking (MPPT) operation is realized by stator current and mechanical rotation speed control under below-rated wind speeds. Under above-rated wind speeds, the extracted wind power is limited via pitch control. For the grid side, the reactive and active power injected into grid is regulated by DC-Link voltage and grid current control loop. In addition, under grid voltage dips, the pitch control is employed for limiting grid current and maintaining the DC-Link voltage around its rated value. The fault ride-through capability (FRTC) can be enhanced. The overall control strategy is based on perturbation estimation technique. A designed observer is used for estimating the perturbation term including all system nonlinearities, uncertainties and disturbances, so as to comp... [more]

As the core control system of a rolling mill, the hydraulic automatic gauge control (HAGC) system is key to ensuring a rolling process with high speed, high precision and high reliability. However, a HAGC system is typically a mechanical-electric-hydraulic coupling system with nonlinear characteristics. The vertical vibration of the load easily occurs during the working process, which seriously affects the stability of the system and the causes are difficult to determine. In this work, the theory and method of nonlinear dynamics were employed. The load vertical vibration model of the HAGC system was established. Then, the multi-scale method was utilized to solve the obtained model, and the singularity theory was further applied to derive the transition set. Moreover, the research object of this article focused on some nonlinear factors such as excitation force, elastic force and damping force. The effects of the above feature parameters on bifurcation behavior were emphatically explore... [more]

The maximum sensitivity function as the conventional robustness index is often used to test the robustness and cannot be used to tune the controller parameters directly. To reduce analytical difficulties in dealing with the maximum sensitivity function and improve the control performance of the proportional-integral-derivative controller, the relative delay margin as a good alternative is proposed to offer a simple robust analysis for the proportional-integral-derivative controller and the first-order plus dead-time systems. The relationship between the parameters of the proportional-integral-derivative controller and the new pair, e.g., the phase margin and the corresponding gain crossover frequency, is derived. Based on this work, the stability regions of the proportional-integral-derivative controller parameters, the proportional gain and the integral gain with a given derivative gain, are obtained in a simple way. The tuning of the proportional-integral-derivative controller with c... [more]

An innovative wind turbine with a particular hydraulic transmission and energy storage system is proposed in this paper. The purpose of applying the hydraulic transmission is to remove the gearbox and power converter of traditional wind turbine and cooperate on wind resource storing with the energy storage system. To overcome the volatility and intermittence shortcomings of wind and improve the output power quality, hydraulic accumulators are used as the energy storage device for wind energy regulation. The original gearbox and generator in the nacelle of a Micon 600 wind turbine were removed and replaced with a hydraulic pump to make a test rig for the investigation into maximum power point tracking (MPPT) of this hydraulic wind turbine concept. The mathematical model of the entire test system is established according to the four function modules. The MPPT control strategy based on the tip speed ratio (TSR) is adopted and a control system containing three closed-loop controls is desig... [more]

This contribution discusses the main challenges related to successful application of automatic control systems used to control specific growth rate in industrial biotechnological processes. It is emphasized that, after the implementation of basic automatic control systems, primary attention shall be paid to the specific growth rate control systems because this process variable critically affects the physiological state of microbial cultures and the formation of the desired product. Therefore, control of the specific growth rate enables improvement of the quality and reproducibility of the biotechnological processes. The main requirements have been formulated that shall be met to successfully implement the specific growth rate control systems in industrial bioreactors. The relatively easy-to-implement schemes of specific growth rate control systems have been reviewed and discussed. The recommendations for selection of particular control systems for specific biotechnological processes ha... [more]

In this research, a state-of-the-art experimental core flooding setup is used to assess the efficiency of surfactant flooding as an enhanced oil recovery (EOR) technique in tight carbonate rocks. Specifically, we investigate the role of apparent wettability in governing the effectiveness of surfactant flooding. A series of flooding experiments with well-defined boundary conditions were performed on the low permeability core plug samples of Indiana Limestone (calcite-cemented carbonate grainstones). Experiments were conducted on three samples exhibiting differing apparent wetting characteristics: strongly oil-wet, moderately oil-wet and weakly oil-wet. Initially, the oil-saturated core samples were flooded with brine until the residual oil saturation was achieved, with surfactant flooding performed as a tertiary recovery technique. Interestingly, our experimental results reveal that the efficiency of surfactant flooding increases with the degree of oil-wetness of the tight carbonate roc... [more]

In this paper, we consider the problem of economic model predictive control of wastewater treatment plants based on model reduction. We apply two model approximation methods to a wastewater treatment plant (WWTP) described by a modified Benchmark Simulation Model No.1 to overcome the intensive computation associated with economic model predictive control (MPC). Two computationally efficient models are obtained based on trajectory piecewise linearization (TPWL) and reduced order TPWL. To obtain the reduced order TPWL model, a proper orthogonal decomposition (POD)-based method is utilized. Further, the reduced order model is linearized to obtain a TPWL-POD model. The objective is to design controllers which minimize the overall economic cost. Accordingly, we design economic MPC (EMPC) controllers based on each of the models. The economic control cost can be described as a weighted summation of effluent quality and overall operating cost. We compare the accuracy of the two proposed approx... [more]

The main objective of any bioenvironmental controller is to create favourable bioenvironmental conditions around the living-system. In industrial incubation practice of chicken embryo, it is sometimes difficult to fill large incubators with uniform eggs, which leads to suboptimal results. The ideal incubation solution is a machine that is capable of coping with all sorts of variabilities in eggs. This can be realised in practice by creating different zones of different environmental conditions within the same machine. In the present study, a two-levels controller was designed and implemented to combine both convective and radiative heating to incubate eggs. On the higher level, three model-predictive-control (MPC) constrained controllers were developed to regulate the power applied to nine IR-radiators divided into three zones based on continuous feedback of the eggshell temperatures in each zone. On the lower level, a PID controller was used to maintain the air temperature within an e... [more]

Taking the open circuit hydraulic pump-controlled forging press system as the research object, according to the problems of pressure-relief impact of this system, the pressure-relief rules, mathematic models of the energy release rules, and the flow release rules were established, and the pressure-relief performance in different stages of each pressure-relief curve was analyzed. Based on the different requirements of the pressure gradient decrease, the combined pressure-relief curve (CPRC) was proposed to realize variable-pump eccentric magnitude planning. An experimental study on the pressure-relief process with CPRC was carried out. The results show that the pressure fluctuation of the pressure-relief pipe was reduced and the suppression effect of pressure-relief impact was better than that of the single regular pressure-relief curve. When the initial pressures were 10 MPa and 15 MPa, the pressure impact of the pressure-relief tube decreased by 45.45% and 37.5%, respectively, which r... [more]

A non-singular terminal sliding mode control based on finite time observer is designed to achieve speed direct control for the permanent magnet synchronous motor (PMSM) drive system. Speed and current are regulated in one loop under the non-cascade structure, taking place of the cascade structure control method in the vector control of PMSM. Based on the second-order speed function of the PMSM, the disturbance and parameters uncertainties are estimated by the designed finite time observer (FTO), and compensate to the drive system. The estimated value of the finite time observer will converge to the actual disturbance value in a finite time. A second-order non-singular terminal sliding mode controller is proposed to realize the speed and current single-loop, which can track the reference speed and reference current in a finite time. Rigorous stability analysis is established. Comparative results verified that the proposed method has faster speed tracking performance and disturbance reje... [more]

Combining the feedback of predictive function control and the feedforward of extended state observer, a composite control strategy is proposed for the permanent magnet linear synchronous motor (PMLSM). The mathematical model of the PMLSM vector control system is established based on the basic structure and operation mechanism of PMLSM. Then, a speed regulator based on predictive function control (PFC) is designed to improve the speed tracking performance of the PMLSM drive system. The state and disturbance of the PMLSM system estimated by the extended state observer (ESO) transferred to the PMLSM drive system, and the robustness of the drive system will be improved. Comparative simulation and experiment results show that the proposed method has better speed tracking performance and disturbance rejection property.

This work addresses the problems of uniquely specifying and robustly achieving user-specified product quality in a complex industrial batch process, which has been demonstrated using a lab-scale uni-axial rotational molding process. In particular, a data-driven modeling and control framework is developed that is able to reject raw material variation and achieve product quality which is specified through constraints on quality variables. To this end, a subspace state-space model of the rotational molding process is first identified from historical data generated in the lab. This dynamic model predicts the evolution of the internal mold temperature for a given set of input move trajectory (heater and compressed air profiles). Further, this dynamic model is augmented with a linear least-squares based quality model, which relates its terminal (states) prediction with key quality variables. For the lab-scale process, the chosen quality variables are sinkhole area, ultrasonic spectra amplitu... [more]

Kappa number variability at the continuous digester outlet is a major concern for pulp and paper mills. It is evident that the aforementioned variability is strongly linked to the feedstock wood properties, particularly lignin content. Online measurement of lignin content utilizing near-infrared spectroscopy at the inlet of the digester is paving the way for tighter control of the blow-line Kappa number. In this paper, an innovative approach of feedforwarding the lignin content to a model predictive controller was investigated with the help of modeling and simulation studies. For this purpose, a physics-based modeling library for continuous pulp digesters was developed and validated. Finally, model predictive control approaches with and without feedforwarding the lignin measurement were evaluated against current industrial control and proportional-integral-derivative (PID) schemes.

Deep reinforcement learning (DRL) is an area of machine learning that combines a deep learning approach and reinforcement learning (RL). However, there seem to be few studies that analyze the latest DRL algorithms on real-world powertrain control problems. Meanwhile, the boost control of a variable geometry turbocharger (VGT)-equipped diesel engine is difficult mainly due to its strong coupling with an exhaust gas recirculation (EGR) system and large lag, resulting from time delay and hysteresis between the input and output dynamics of the engine’s gas exchange system. In this context, one of the latest model-free DRL algorithms, the deep deterministic policy gradient (DDPG) algorithm, was built in this paper to develop and finally form a strategy to track the target boost pressure under transient driving cycles. Using a fine-tuned proportion integration differentiation (PID) controller as a benchmark, the results show that the control performance based on the proposed DDPG algorithm c... [more]

Decentralized supervisory structure has drawn much attention in recent years to address the computational complexity in designing supervisory structures for large Petri net model. Many studies are reported in the paradigm of automata while few can be found in the Petri net paradigm. The decentralized supervisory structure can address the computational complexity, but it adds the structural complexity of supervisory structure. This paper proposed a new method of designing a global controller for decentralized systems of a large Petri net model for flexible manufacturing systems. The proposed method can both reduce the computational complexity by decomposition of large Petri net models into several subnets and structural complexity by designing a global supervisory structure that can greatly reduce the cost at the implementation stage. Two efficient algorithms are developed in the proposed method. Algorithm 1 is used to compute decentralized working zones from the given Petri net model f... [more]

It is significant to analyze the blend homogeneity of cohesive powders during pharmaceutical manufacturing in order to provide the exact content of the active pharmaceutical ingredient (API) for each individual dose unit. In this paper, an online monitoring platform using an MEMS near infrared (NIR) sensor was designed to control the bin blending process of cohesive powders. The state of blend homogeneity was detected by an adaptive algorithm, which was calibration free. The online control procedures and algorithm’s parameters were fine-tuned through six pilot experiments and were successfully transferred to the industrial production. The reliability of homogeneity detection results was validated by 16 commercial scale experiments using 16 kinds of natural product powders (NPPs), respectively. Furthermore, 19 physical quality attributes of all NPPs and the excipient were fully characterized. The blending end time was used to denote the degree of difficulty of blending. The empirical re... [more]

This paper proposes a perturbation estimation-based nonlinear adaptive control (NAC) for a voltage-source converter-based high voltage direct current (VSC-HVDC) system which is applied to interconnect offshore large-scale wind farms to the onshore main grid in order to enhance the fault ride-through (FRT) capability of Type-4 wind energy conversion systems (WECS). The VSC-HVDC power transmission system is regraded as a favourable solution for interconnecting offshore wind farms. To improve the FRT capability of offshore power plants, a de-loading strategy is investigated with novel advanced control of the VSC-HVDC systems. The proposed NAC does not require an accurate and precise model and full state measurements since the combinatorial effects of nonlinearities, system parameter uncertainties, and external disturbances are aggregated into a perturbation term, which are estimated by a high-gain perturbation observer (HGPO) and fully compensated for. As the proposed NAC is adaptive to s... [more]

In recent years, thermal processing systems with integrated temperature control have been increasingly needed to achieve high quality and high performance. In this paper, responding to the growing demands for proper transient response and to provide more accurate temperature controls, a novel slow-mode-based control (SMBC) method is proposed for multi-point temperature control systems. In the proposed method, the temperature differences and the transient response of all points can be controlled and improved by making the output of the fast modes follow that of the slow mode. Both simulations and experiments were carried out, and the results were compared to conventional control methods in order to verify the effectiveness of the proposed method.