The determination of physicochemical properties of crude oils is a very important and time-intensive process that needs elaborate laboratory procedures. Over the last few decades, several correlations have been developed to estimate these properties, but they have been very limited in their scope and range. In recent years, methods based on spectral data analysis have been shown to be very promising in characterising petroleum crude. In this work, the physicochemical properties of crude oils using FTIR spectrums are predicted. A total of 107 samples of FTIR spectral data consisting of 6840 wavenumbers is used. One Dimensional convolutional neural networks (CNNs) were used with FTIR spectral data as the one-dimensional input and Keras and TensorFlow were used for model building. The Root Mean Square Error decreased from 160 to around 60 for viscosity when compared to previous machine learning methods like PLS, PCR, and PLS-GA on the same data. The important hyper-parameters of the CNN w... [more]

A micro refinery unit at Polytechnique Montreal converts natural gas to diesel range fuel as the main product in two high pressure and high temperature reacting units. First, it transforms methane to syngas by catalytic partial oxidation (CPOX) at 20 bar and 800⁰C. Then, it produces the medium-chain hydro-carbons from syngas by Fischer-Tropsch (FT) reaction at 20 bar and 300⁰C.
The aim of this study is to evaluate the impact of passive intercooling on the performance and robustness of a pre-set control configuration for this sequence of interconnected chemical reactors. We simulate the whole process in Aspen Plus v8.4 and first design a PI temperature controller for the Fischer-Tropsch re-actor in Aspen Plus Dynamics. As the FT process is highly exothermic, the controller is essential to properly remove the heat generated in the reactor. Despite being feasible in simulations, the closed-loop results suffer from many shortcomings, notably with respect to process constraints.
The i... [more]

Many industrial plants require electricity and high temperature thermal energy which are typically generated by burning hydrocarbon fuels. This study proposes an energy system that produces electricity and thermal energy by burning hydrocarbons without emitting CO2 through integration of catalytic methane pyrolysis (CMP), carbon capture and in-situ conversion (CCISC), methanol synthesis as well as combined heat and power (CHP) system. The system can eliminate CO2 emissions by industrial plants and residential areas and produce methanol and carbon black as chemical by-products, in addition to producing electricity and thermal energy. Result shows that the maximum net electricity efficiency can reach 52%.

In heat exchangers with bypassing, a fraction of the flowrate of one fluid (typically the one whose temperature needs to be controlled tightly) bypasses the exchanger and mixes right after the exchanger outlet with the fraction flowing through the exchanger. The advantages of this configuration are long known. Among them, the most significant is that it can improve heat-transfer control because the temperature dynamics is significantly faster than in a standard heat-exchanger configuration. Additionally, it can increase the rangeability of the process wherein the heat exchanger operates. Existing rules of thumb do not provide univocal indications for assigning the design bypass flowrate. In this study, using a simple graphical representation of steady-state heat and mass balances originally proposed for conventional heat-exchanger design, we clarify why and under which design conditions bypass control can be effective. Increased rangeability results from the fact that the heat-exchange... [more]

7-Amino-4-methylcoumarin (AMC) is a low molecular weight fluorescent probe that can be attached to a peptide to enable the detection of specific proteases, such as chymotrypsin, expressed in certain diseases. Because this detection depends on the specificity of the protease toward the peptidyl AMC, the development of specific substrates is required. To investigate the specificity of chymotrypsin, peptidyl AMC compounds incorporating four different amino acid residues were prepared by liquid-phase synthesis. Two unnatural amino acids, 2-amino-4-ethylhexanoic acid (AEH) and cyclohexylalanine (Cha), were used to investigate the substrate specificity as these amino acids have structures different from natural amino acids. AEH was synthesized using diethyl acetamidemalonate as a starting material. The substrate containing Cha had high hydrophobicity and showed a high reaction velocity with chymotrypsin. Although the AEH substrate with a branched side chain had high hydrophobicity, it showed... [more]

The textile industry is an important contributor to the growth of the global economy. However, a huge quantity of wastewater is generated as a by-product during textile manufacturing, which hinders the ongoing development of textile industry in terms of environmental sustainability. Membrane distillation (MD), which is driven by thermal-induced vapor pressure difference, is being considered as an emerging economically viable technology to treat the textile wastewater for water reuse. So far, massive efforts have been put into new membrane material developments and modifications of the membrane surface. However, membrane wetting, direct feed solution transport through membrane pores leading to the failure of separation, remains as one of the main challenges for the success and potential commercialization of this separation process as textile wastewater contains membrane wetting inducing surfactants. Herein, this review presents current progress on the MD process for textile wastewater t... [more]

Hyaluronic acid (HA) is a polysaccharide of alternating d-glucuronic acid and N-acetyl-d-glucosamine residues present in the extracellular matrix of connective, epithelial, and nervous tissues. Due to its singular hydrating, rheological and adhesive properties, HA has found numerous cosmetic and medical applications. However, techno-economic analyses of high value-added bioproducts such as HA are scarce in the literature. Here, we present a techno-economic analysis of a process for producing HA using Streptococcus zooepidemicus, simulated in SuperPro Designer. In the baseline scenario, HA is produced by batch fermentation, reaching 2.5 g/L after 24 h. It is then centrifuged, diafiltered, treated with activated carbon and precipitated with isopropanol. The product is suitable for topical formulations and its production cost was estimated as 1115 $/kg. A similar scenario, based on fed-batch culture and assuming a titer of 5.0 g/L, led to a lower cost of 946 $/kg. Moreover, in two additio... [more]

Induced pluripotent stem cells (iPSC) open up the unique perspective of manufacturing cell products for drug development and regenerative medicine in tissue-, disease- and patient-specific forms. iPSC can be multiplied almost without restriction and differentiated into cell types of all organs. The basis for clinical use of iPSC is a high number of cells (approximately 7 × 107 cells per treatment), which must be produced cost-effectively while maintaining reproducible and high quality. Compared to manual cell production, the automation of cell production offers a unique chance of reliable reproducibility of cells in addition to cost reduction and increased throughput. StemCellFactory is a prototype for a fully automated production of iPSC. However, in addition to the already tested functionality of the system, it must be shown that this automation brings necessary economic advantages. This paper presents that fully automated stem cell production offers economic advantages in addition t... [more]

In the current research, the supercritical carbon dioxide (SCCO2) procedure was used to extract volatile oils from perilla leaves. The yields of the volatile oils and the four main constituents, limonene, perillaldehyde, β-caryophyllene, and (Z,E)-α-farnesene obtained by the SCCO2 procedure were 1.31-, 1.12-, 1.04-, 1.05-, and 1.07-fold higher than those obtained by the hydrodistillation technique, respectively. Furthermore, the duration and temperature of extraction were 40 min and 45 °C lower, respectively, in the former procedure compared to the latter technique. These advantages reveal that SCCO2 not only obtains high-quality extracts, but also meets the requirements of green environmental protection. The theoretical solubilities of the volatile oils acquired by the SCCO2 dynamic extraction at various temperatures and pressures were 1.385 × 10−3−8.971 × 10−3 (g oil/g CO2). Moreover, the three density-based models were well correlated with these theoretical solubility data, with a h... [more]

In this work, a mesoporous activated carbon (AC) was prepared from a unique lignocellulosic biomass (water caltrop husk) in triplicate using a single-step physical activation process at lower temperature (i.e., 750 °C) and longer holding time (i.e., 90 min). Based on the pore properties and adsorption properties for removal of methylene blue (MB) as organic pollutant, the results proved that the resulting AC possesses a mesoporous feature with the Brunauer−Emmett−Teller (BET) surface area of 810.5 m2/g and mesopore volume of about 0.13 cm3/g. Due to its fast adsorption rate and maximal adsorption capacity fitted (126.6 mg/g), the mesoporous carbon material could be used as an excellent adsorbent for liquid-phase removal of MB. In addition, the pseudo-second-order model is well suited for describing the adsorption system between the cationic adsorbate and the resulting AC with oxygen surface groups.

Thin coal seam mining is a development direction to solve the problem of energy supply at this stage, which cannot be realized by small working space, low automation, and drilling deviation. In this paper, a nonlinear adaptive backstepping controller based on a disturbance observer is proposed and used on a coal auger for position tracking control to achieve directional drilling. Firstly, a nonlinear dynamic model for the deflection control mechanism is built with the consideration of parameter uncertainties and external disturbances. Then, the parameter uncertainty and external disturbance are regarded as a system compound disturbance. Furthermore, a disturbance observer is designed to estimate the system compound disturbance and a nonlinear adaptive backstepping controller was proposed to compensate the system compound disturbance. The upper bound of the compound disturbance, which can effectively reduce the chattering in the directional control process, cannot be obtained easily. A... [more]

The interest in using plant by-product extracts as functional ingredients is continuously rising due to environmental and financial prospects. The development of new technologies has led to the achievement of aqueous extracts with high bioactivity that is preferable due to organic solvents nonuse. Recently, widely applied and emerging technologies, such as Simple Stirring, Pressure-Applied Extraction, Enzymatic Extraction, Ultrasound-Assisted Extraction, Pulsed Electric Fields, High Hydrostatic Pressure, Ohmic Heating, Microwave Assistant Extraction and the use of “green” solvents such as the deep eutectic solvents, have been investigated in order to contribute to the minimization of disadvantages on the extraction of bioactive compounds. This review is focused on bioactive compounds derived from pomegranate (Punica granatum) peels and highlighted the most attractive extraction methods. It is believed that these findings could be a useful tool for the pomegranate juices industry to app... [more]

This paper provides a comprehensive review of the temperature control in proton exchange membrane fuel cells. Proton exchange membrane (PEM) fuel cells inevitably emit a certain amount of heat while generating electricity, and the fuel cell can only exert its best performance in the appropriate temperature range. At the same time, the heat generated cannot spontaneously keep its temperature uniform and stable, and temperature control is required. This part of thermal energy can be classified into two groups. On the one hand, the reaction heat is affected by the reaction process; on the other hand, due to the impedance of the battery itself to the current, the ohmic polarization loss is caused to the battery. The thermal effect of current generates Joule heat, which is manifested by an increase in temperature and a decrease in battery performance. Therefore, it is necessary to design and optimize the battery material structure to improve battery performance and adopt a suitable cooling... [more]

In this study, the design and practical implementation of a novel, scalable plug-flow pilot plant for hydrothermal liquefaction of organic feedstock is presented. The overall discussion comprises the system’s design, process modelling, and simulation, as well as results for an experimental validation of the proposed design with a focus on fluid dynamics and heat transfer. The design criteria take into account the scalability of the plug-flow processing system, optimized non-isothermal flow conditions of highly viscous liquids in a tubular system at harsh process conditions, specifically high pressure and medium temperatures, and overall maintenance suitability. A novel forced flow oscillation system as well as unique heat exchange design to reduce the energy consumption during system operation, maximize local flow mixing, and minimize plugging are proposed and experimentally tested. To achieve a better understanding and optimization of Hydrothermal Liquefaction (HTL) (and other) proces... [more]

Reduction of CO2 emissions from industrial facilities is of utmost importance for sustainable development. Novel process systems with the capability to remove CO2 will be useful for carbon management in the future. It is well-known that major determinants of performance in process systems are established during the design stage. Thus, it is important to employ a systematic tool for process synthesis. This work approaches the design of polygeneration plants with negative emission technologies (NETs) by means of the graph-theoretic approach known as the P-graph framework. As a case study, a polygeneration plant is synthesized for multiperiod operations. Optimal and alternative near-optimal designs in terms of profit are identified, and the influence of network structure on CO2 emissions is assessed for five scenarios. The integration of NETs is considered during synthesis to further reduce carbon footprint. For the scenario without constraint on CO2 emissions, 200 structures with profit... [more]

Biocatalysis has developed in the last decades as a major tool for green polymer synthesis. The particular ability of lipases to catalyze the synthesis of novel polymeric materials has been demonstrated for a large range of substrates. In this work, novel functional oligoesters were synthesized from ε-caprolactone and D,L/L-malic acid by a green and sustainable route, using two commercially available immobilized lipases as catalysts. The reactions were carried out at different molar ratios of the comonomers in organic solvents, but the best results were obtained in solvent-free systems. Linear and cyclic oligomeric products with average molecular weights of about 1500 Da were synthesized, and the formed oligoesters were identified by matrix-assisted laser desorption ionization time-of-flight mass spectrometry (MALDI-TOF MS) analysis. The oligoester synthesis was not enantioselective in the studied reaction conditions. The operational stability of both biocatalysts (Novozyme 435 and GF-... [more]

In this paper, a semi-analytic method is introduced to predict the deck-slamming probability and corresponding loads. This method is based on a nonlinear statistical approach that takes into account the linear and second-order components of the relative wave elevation up to the second order. The linear and second-order wave elevation is assumed to be a two-term Volterra series. The joint probability density function of the relative wave elevation and velocity are formulated using the Hermite-moment method, and the probability distributions of the wave crest and relative wave velocity are calculated. These probability distributions are verified using the data sampled from the linear and second-order relative wave elevation. Based on this formulation, the probabilities of deck slamming and slamming-induced loads are estimated. This method is applied to a tension leg platform (TLP) model, and the effects of the second-order component of the relative wave elevation on the deck slamming are... [more]

Carbon monoxide (CO) and hydrocarbons (HCs) generally have competitive adsorption on the active site of noble-metal nano-catalysts, thus developing an effective way to reduce the passivation of competitive reaction with each other is an urgent problem. In this study, we successfully synthesized transition metal-noble metal (Pt-M) alloys via introducing inexpensive metal elements (M = Ni, Co and Cu) into Pt particles and then deposited on alumina support to form Pt-based catalysts. Subsequently, we choose CO and toluene as polluting gases to evaluate the catalytic activities of Pt-M/Al2O3 catalysts. Introducing inexpensive metal elements (M = Ni, Co, and Cu) significantly changed the physicochemical properties and catalytic activities of these Pt-based catalysts. It can be found that the Pt-Co/Al2O3 catalyst exhibited outstanding catalytic activity for CO and toluene oxidation under mixed gas atmosphere, compared with other Pt-based catalysts, which is due to the higher dispersity, more... [more]

Citrus is the largest grown fruit crop on the globe with an annual production of ~110−124 million tons. Approximately, 45−55% of the whole fruit post-processing is generally discarded as waste by the food processing industries. The waste is a huge problem to the environment in terms of land and water pollution along with displeasure from aesthetic viewpoint and spread of diseases owing to its huge content of fermentable sugars. The waste can be utilized as a raw material feedstock for producing a number of valuable chemicals and products, such as bioethanol, biogas, bio-oil, organic acids, enzymes, and so on. The production of these chemicals from waste biomass gives an inexpensive alternative to the harsh chemicals used during industrial synthesis processes as well as the possibility of controlling pollution from the waste discarded to the environment. The derived chemicals can be further utilized in the production of industrially important chemicals, as solvents and building blocks o... [more]

Products of the refractory industry are key for the production of heavy industry goods such as steel and iron, cement, aluminum and glass. Corresponding industries are dependent on thermal processes to manufacture their products, which in turn would not be possible if there were no refractory materials, such as refractory bricks or refractory mixes. For the production of refractory materials, primary raw materials or semi-finished products such as corundum, bauxite or zircon are used. Industrial recycling of refractory raw materials would reduce dependencies, conserve resources and reduce global CO2 emissions. Today, only a small quantity of the refractory materials used can be recycled because raw materials (regenerates) obtained from end-of-life materials are of insufficient quality. In this study, regenerates from different refractory waste products could be obtained using the innovative processing method of electrodynamic fragmentation. It was shown that these regenerates have a hi... [more]

Due to the complexity of materials and energy cycles, the distillation system has numerous working conditions difficult to troubleshoot in time. To address the problem, a novel DMA-SDG fault identification method that combines dynamic mechanism analysis based on process simulation and signed directed graph is proposed for the distillation process. Firstly, dynamic simulation is employed to build a mechanism model to provide the potential relationships between variables. Secondly, sensitivity analysis and dynamic mechanism analysis in process simulation are introduced to the SDG model to improve the completeness of this model based on expert knowledge. Finally, a quantitative analysis based on complex network theory is used to select the most important nodes in SDG model for identifying the severe malfunctions. The application of DMA-SDG method in a benzene-toluene-xylene (BTX) hydrogenation prefractionation system shows sound fault identification performance.

Ginseng is an ancient herb widely consumed due to its healing property of active ginsenosides. Recent researchers were explored to increase its absorption and bioavailability of ginsenosides at the metabolic sites, due to its pharmacological activity. The purpose of this study was to investigate the isolation and characteristics of components obtained by a shorter steaming cycle (seven cycles) of white ginseng to fermented black ginseng, using a novel strain of Aspergillus niger KHNT-1 isolated from fermented soybean. The degree of bioactive of Rg3 increased effectively during the steaming process, and biotransformation converted the color towards black along active ginsenosides. Glycol moiety associated with C-3, C-6, or C-20 underwent rapid biotransformation and hydrolysis, such as Rb1, Rb2, Rc, Rd → Rg3, F2, and was converted to CK. Dehydration produces Rg3 → Rk1, Rg5. Rh2 → Rk2; thus, converted fermented black ginseng was solvent-extracted, and the isolated components were identifi... [more]

In this study, the degradation of sulfonamide antibiotics was investigated through persulfate-enhanced UV advanced oxidation process. Factors that may affect the degradation efficiency were analyzed. Results showed that the persulfate imposed a significant enhancement on the UV oxidation process during the sulfathiazole degradation. The combined process of UV/persulfate can effectively remove about 96% of sulfathiazole within 60 min. With the increase in the dosage of persulfate, the removal efficiency increased as well. Different water matrix almost had no effect on the removal efficiency. Two intermediates were found during the sulfathiazole degradation. It can be predicted that the combined process of UV/persulfate has a broad application prospect for removing sulfonamide antibiotics in water treatment.

Recent years have witnessed a growing interest in the use of biocatalysts in flow reactors. This merging combines the high selectivity and mild operation conditions typical of biocatalysis with enhanced mass transfer and resource efficiency associated to flow chemistry. Additionally, it provides a sound environment to emulate Nature by mimicking metabolic pathways in living cells and to produce goods through the systematic organization of enzymes towards efficient cascade reactions. Moreover, by enabling the combination of enzymes from different hosts, this approach paves the way for novel pathways. The present review aims to present recent developments within the scope of flow chemistry involving multi-enzymatic cascade reactions. The types of reactors used are briefly addressed. Immobilization methodologies and strategies for the application of the immobilized biocatalysts are presented and discussed. Key aspects related to the use of whole cells in flow chemistry are presented. The... [more]

We previously reported that macropinocytosis (accompanied by actin reorganization, ruffling of the plasma membrane, and engulfment of large volumes of extracellular fluid) is an important process for the cellular uptake of extracellular vesicles, exosomes. Accordingly, we developed techniques to induce macropinocytosis by the modification of biofunctional peptides on exosomal membranes, thereby enhancing their cellular uptake. Arginine-rich cell-penetrating peptides have been shown to induce macropinocytosis via proteoglycans; accordingly, we developed peptide-modified exosomes that could actively induce macropinocytotic uptake by cells. In addition, the activation of EGFR induces macropinocytosis; based on this knowledge, we developed artificial leucine-zipper peptide (K4)-modified exosomes. These exosomes can recognize E3 sequence-fused EGFR (E3-EGFR), leading to the clustering and activation of E3-EGFR by coiled-coil formation (E3/K4), which induces cellular exosome uptake by macrop... [more]