LAPSE:2022.0087
Published Article
LAPSE:2022.0087
On the Effectiveness of Heat-Exchanger Bypass Control
Nicolò Soave, Massimiliano Barolo
October 18, 2022
In heat exchangers with bypassing, a fraction of the flowrate of one fluid (typically the one whose temperature needs to be controlled tightly) bypasses the exchanger and mixes right after the exchanger outlet with the fraction flowing through the exchanger. The advantages of this configuration are long known. Among them, the most significant is that it can improve heat-transfer control because the temperature dynamics is significantly faster than in a standard heat-exchanger configuration. Additionally, it can increase the rangeability of the process wherein the heat exchanger operates. Existing rules of thumb do not provide univocal indications for assigning the design bypass flowrate. In this study, using a simple graphical representation of steady-state heat and mass balances originally proposed for conventional heat-exchanger design, we clarify why and under which design conditions bypass control can be effective. Increased rangeability results from the fact that the heat-exchanger steady-state gain can be assigned by design when a bypass configuration is used, whereas it typically cannot in a conventional heat exchanger. The design bypass flowrate should therefore be assigned so as to make the heat exchanger operate in a region where the steady-state gain is relatively high (and constant).
Keywords
bypass control, heat exchangers, heat-transfer control, process control, process design, process dynamics, temperature control
Suggested Citation
Soave N, Barolo M. On the Effectiveness of Heat-Exchanger Bypass Control. (2022). LAPSE:2022.0087
Author Affiliations
Soave N: CAPE-Lab—Computer-Aided Process Engineering Laboratory, Department of Industrial Engineering, University of Padova, via Marzolo 9, 35131 Padova, Italy
Barolo M: CAPE-Lab—Computer-Aided Process Engineering Laboratory, Department of Industrial Engineering, University of Padova, via Marzolo 9, 35131 Padova, Italy [ORCID]
Journal Name
Processes
Volume
9
Issue
2
First Page
244
Year
2021
Publication Date
2021-01-28
Published Version
ISSN
2227-9717
Version Comments
Original Submission
Other Meta
PII: pr9020244, Publication Type: Journal Article
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LAPSE:2022.0087
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doi:10.3390/pr9020244
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Oct 18, 2022
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CC BY 4.0
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[v1] (Original Submission)
Oct 18, 2022
 
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Oct 18, 2022
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https://psecommunity.org/LAPSE:2022.0087
 
Original Submitter
Mina Naeini
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