Due to increased demands of production capacity and higher quality requirements, industries are automating at a fast pace. Industrial robots are an important component of the industrial automation ecosystem. However, the selection of appropriate robots is a challenging task due to the sheer number of alternatives present and their varied specifications. The various characteristics or attributes of industrial robots that need due consideration before selection of an optimal robot for a given application are found to be conflicting in nature. Thus, in this paper, several multi-criteria decision-making (MCDM) methods are deployed to select an optimal robot depending on the application. Three different industrial robot selection problems are solved in this paper by using Simple Additive Weighing (SAW), the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS), the Linear Programming Technique (LINMAP), VIseKriterijumska Optimizacija I Kompromisno Resenje (VIKOR), Elimi... [more]

In modern high-volume industries, the serial production line (SPL) is of growing importance due to the inexorable increase in the complexity of manufacturing systems and the associated production costs. Optimal decisions regarding buffer size and the selection of components when designing and implementing an SPL can be difficult, often requiring complex analytical models, which can be difficult to conceive and construct. Here, we propose a model to evaluate and optimize the design of an SPL, integrating numerical simulation with artificial intelligence (AI). Numerous studies relating to the design of SPL systems have been published, but few have considered the simultaneous consideration of a number of decision variables. Indeed, the authors have been unable to locate in the published literature even one work that integrated the selection of components with the optimization of buffer sizes into a single framework. In this research, a System of Integrated Agents Numerical Optimization (S... [more]

The yields of chemical reactions are highly dependent on the mixing pattern between reactants. Herein, we report the modification of a meso-micromixing interaction reaction model which is applied in batch reactors by leveraging the flow characteristics in the continuous reactors. Both experimental and model-predicted yields were compared using the classical Villermaux−Dushman method in a self-designed split and recombination reactor. This modified model significantly reduced the error in predicted product yields from approximately 15% to within 3%, compared to a model containing the micromixing term only. The effects of flow rates and reactor structure parameters on mixing performance were analyzed. We found that increasing flow rates and the degree of twist in the mixing element’s grooves, as well as decreasing the cross-sectional area of grooves, improved mixing performance. The optimization of reactor flow rates and structural parameters was achieved by combining Gaussian process re... [more]

Renewable energy technologies and resources, particularly solar photovoltaic systems, provide cost-effective and environmentally friendly solutions for meeting the demand for electricity. The design of such systems is a critical task, as it has a significant impact on the overall cost of the system. In this paper, a mixed-integer linear programming-based model is proposed for designing an integrated photovoltaic-hydrogen renewable energy system to minimize total life costs for one of Saudi Arabia’s most important fields, a greenhouse farm. The aim of the proposed system is to determine the number of photovoltaic (PV) modules, the amount of hydrogen accumulated over time, and the number of hydrogen tanks. In addition, binary decision variables are used to describe either-or decisions on hydrogen tank charging and discharging. To solve the developed model, an exact approach embedded in the general algebraic modeling System (GAMS) software was utilized. The model was validated using a far... [more]

The following paper examines the practicality of a methodical approach for energy-flexible and energy-optimal operation in the field of metal-cutting production. The analysis is based on the example of a grinding machine and its central cooling-supply system. In the first step, an energy-flexibility data model is built for each subsystem, which describes energy flexibility potentials generically. This is then extended to enable combined energy cost-optimal production planning. As a basis for the links between the data model representations, the cold flows between the subsystems are modeled using parameter-estimation methods, which have a mean absolute error of only 2.3 percent, making the subsequent installation of heat meters unnecessary. Based on the presented approach, the results successfully validate the possibility of energy-flexible cost-optimal and sensor-reduced production planning by reducing energy costs by 6.6 percent overall and 1.9 percent per workpiece produced.

Logistics and transport are major sources of energy consumption that still rely heavily on fossil fuels. Especially in the freight sector, finding means to optimise fuel consumption and energy efficiency are increasingly important. Digital twins’ adaptation in logistics and transport is not as frequent as in production, but their implementation potential is immense. This technology can replicate real environments, allowing verification of various scenarios without real-life application, leading to optimal implementation outcome faster and more efficiently. This paper aims to research digital twins’ use in logistics and transport, focusing on digital twins’ potential and effects to optimise energy consumption. Firstly, previous research on digital twins in specified fields was identified, followed by a quantitative literature review. The latter focused on codifying the selected publications based on criteria such as modality, specific environment, energy consumption, etc. Furthermore, a... [more]

Standard technical solutions are not cost-effective for many small hydropower sites. This study aims to demonstrate the workflow for the tailor-made variable-speed axial propeller turbine and provide proof of this concept. The turbine is designed to meet the site’s specific space limitations and operating range needs. The runner shape is adjusted to the variable-speed operation and defined hydraulic profile using a parametric geometry model and CFD-based optimization. The variable-speed propeller turbine shows excellent flow control while keeping the mechanical design simple. The tailor-made approach minimizes construction costs using existing structures and is highly suitable for mini-hydropower applications. The prototype—an atypical turbine designed for highly restricted space and installed on-site—serves as proof of the concept. The findings on the design of axial variable-speed turbines are presented.

The transition towards climate neutrality will result in an increase in electrical vehicles, as well as other electric loads, leading to higher loads on electrical distribution grids. This paper presents an optimisation algorithm that enables the integration of more loads into distribution grid infrastructure using information from smart meters and/or smart meter gateways. To achieve this, a mathematical programming formulation was developed and implemented. The algorithm determines the optimal charging schedule for all electric vehicles connected to the distribution grid, taking into account various criteria to avoid violating physical grid limitations and ensuring non-discriminatory charging of all electric vehicles on the grid while also optimising grid operation. Additionally, the expandability of the infrastructure and fail-safe operation are considered through the decentralisation of all components. Various scenarios are modelled and evaluated in a simulation environment. The res... [more]

The increasing number of renewable energy sources (RESs) connected to power grids contributes to the emergence of not only balancing problems but also technical ones, such as the overloading of power lines. If renewable sources with a high generation level are planned to be connected in the area under consideration, then a large number of significant overloads should be expected, especially during contingency analysis. As a rule, high-voltage networks have a mesh topology, which is why the concept of using advanced mathematical algorithms was developed, with the help of which the resulting threats can be eliminated. This article presents a proposal for a new method of eliminating line overloads and determining the currently available nodal generation levels. Its innovation is a new method of eliminating problems related to the capacity of power grids. The high efficiency of the method results from the appropriately defined response of properly selected RES sources to the state of netwo... [more]

A smart hybrid energy system (SHES) is presented using a combination of battery, PV systems, and gas/diesel engines. The economic/environmental dispatch optimization algorithm (EEDOA) is employed to minimize the total operating cost or total CO2 emission. In the face of the uncertainty of renewable power generation, the constraints for loss-of-load probability (LOLP) and the operating reserve for the rechargeable battery are taken into account for compensating the imbalance between load demand and power supplies. The grid-connected and islanded modes of SHES are demonstrated to address a low-carbon community. For forecasting load demand, PV power, and locational-based marginal pricing (LBMP), the proper forecast model, such as long short-term memory (LSTM) or extreme gradient boosting (XGBoost), is implemented to improve the EEDOA. A few comparisons show that (i) the grid-connected mode of SHES is superior to the islanded-connected mode of SHES due to lower total operating cost and les... [more]

Recently, renewable energy resources (RESs) have been utilized to supply electricity to remote areas, instead of the conventional methods of electrical energy production. In this paper, the optimal design of a standalone hybrid RES comprising photovoltaic (PV), wind turbine (WT), and biomass sources as well as an energy storage system, such as a hydro-pumped storage system, is studied. The problem of the optimal sizing of the generating units in the proposed energy system is formulated as an optimization problem and the algorithms heap-based optimizer (HBO), grey wolf optimizer (GWO), and particle swarm optimization (PSO) are applied to achieve the optimal sizing of each component of the proposed grid-independent hybrid system. The optimization problem is formulated depending on the real-time meteorological data of the Ataka region on the Red Sea in Egypt. The main goal of the optimization process is to minimize the cost of energy (COE) and the loss of power supply probability (LPSP),... [more]

Partial shading (PS) is a prevalent phenomenon that often affects photovoltaic (PV) installations, leads to the appearance of numerous peaks in the power-voltage characteristics of PV cells, caused by the uneven distribution of solar irradiance on the PV module surface, known as global and local maximum power point (GMPP and LMPP). In this paper, a new technique for achieving GMPP based on the dandelion optimizer (DO) algorithm is proposed, inspired by the movement of dandelion seeds in the wind. The proposed technique aimed to enhance the efficiency of power generation in PV systems, particularly under PS conditions. However, the DO-based MPPT is compared with other advanced maximum power point tracker (MPPT) algorithms, such as Particle Swarm Optimization (PSO), Grey Wolf Optimization (GWO), Artificial Bee Colony (ABC), Cuckoo Search Algorithm (CSA), and Bat Algorithm (BA). Simulation results establish the superiority and effectiveness of the used MPPT in terms of tracking efficiency... [more]

The Habanero pepper (Capsicum chinense Jacq.) is recognized worldwide for its unique organoleptic characteristics, as well as for its capsaicin content; however, other bioactive compounds, such as phenolic compounds with bioactive properties (mainly antioxidant capacity), have been extracted (ultrasound) and identified in this fruit. Moreover, the extracts obtained by ultrasound present a high sensitivity to environmental conditions, making spray drying a viable option to avoid the degradation of bioactive compounds while maintaining their properties after microencapsulation. Response surface methodology (RSM) has been used to optimize spray-drying conditions such as the inlet temperature (IT) and maltodextrin:extract (M:E) ratio. Thus, the objective of this work was to establish the optimal spray-drying conditions (IT and M:E) of a Habanero pepper extract with a final characterization of the spray-dried product. Results showed that the optimal spray-drying conditions included an IT =... [more]

Chinalco’s Toromocho mine, located in the Morococha district of Peru, treated 117,200 mtpd ores during last 10 years. It is currently undergoing expansion, treating approximately 52,740 mtpd of chalcopyrite ore since 2021. As with the commissioning of most large plants, the metallurgical performance levels produced after stability was achieved were below the design criteria; more specifically, the Cu overall recoveries were 80−82% compared with the design value of 85%, and the final concentrate Cu grades were 20−23% compared with the design value of 24% over the past 2 years. It is clear that the copper losses in the fine size fraction (<10 µm) were due to unoptimized hydrodynamics. To overcome this obstacle and improve overall performance, an innovative approach for flotation circuit evaluation was designed and set up, to improve understanding of the nature of the mineral losses, benchmark the cell hydrodynamics as a platform to improve flotation cell operation, and link the circui... [more]

Curved bladelets on wind turbine blades play an important role in improving the performance and efficiency of wind turbines. Implementing such features on the tip of wind turbine blades can improve their overall aerodynamic characteristics by reducing turbulence and loading without hindering lift generation and overall efficiency, thus leading to increased energy capture and reduced costs over the life of the turbine. Subjecting the integrated blade tip to optimization procedures can maximize its beneficial contribution to the assembly in general. Within this context, a systemic workflow is proposed for the optimization of a curved bladelet implemented on a wind turbine blade. The approach receives input in the form of an initial tip geometry and performs improvements in two distinct stages. Firstly, shape optimization is performed directly on the outer shape to enhance its aerodynamic properties. Subsequently, the topology of its interior structure is refined to decrease its mass whil... [more]

Water-soluble polymers are becoming increasingly important in various applications, such as stabilizer fluids and drilling muds. These materials are used as viscosifiers and filtration control agents, flocculants, and deflocculants due to their superior properties in increasing viscosity and gelling ability in the presence of crosslinkers. In general, studying the rheological behavior of drilling fluids is of paramount importance to ensure successful well drilling operations. Partially hydrolyzed polyacrylamide is one of the polymers widely used in water-based muds. The main objective of this study is to optimize the rheological properties of drilling muds through a characterization study of various parameters, including rheological behavior, viscosity, temperature (23 °C, 40 °C, and 60 °C), salinity using KCl and NaCl contents, aging, pH, solubility, and structural analysis using infrared of partially hydrolyzed polyacrylamide. The study aims to demonstrate the importance of using pol... [more]

This paper is concerned with the design and structural optimization of a training device for operators of a hydraulic rescue tool employed during traffic accidents, in conjunction with the improvement of the technical procedures used in such situations. Changes in the design process and subsequent production in the motor industry frequently result in an increased impact resistance of the used structural components. This applies, also, to extrication works and frequently used technical equipment. This paper presents its findings on the design process for the prototype of a training device designed for the extrication cutting drill with the assistance of a hydraulic rescue tool. The primary part of the research was dedicated to structural optimization; therefore, parameter dimensioning of the training device’s prototype was implemented. The device’s mechanical resistance, sturdiness, and stability during the implementation of hydraulic tools were also taken into account. A secondary part... [more]

A new Group Contribution Method based on elements and chemical bonds was proposed to predict the enthalpy of evaporation of organic compounds at their normal boiling points. A prediction model was built using 1266 experimental data points, and the accuracy of the model estimations was evaluated using 16 experimental data points. The new method has only 42 groups, a simple way of group splitting, and a wide range of predictions with an average relative error of 5.84%. Furthermore, the inclusion of silicon elements and their chemical bonds in the group library enables the effective prediction of silicon-containing compounds with an average relative error of 2.71%. By analyzing and comparing the other three commonly used methods, it can be concluded that the new method provides accurate and reliable estimation results and has a more comprehensive application range.

Improving the separation efficiency of the layer melt crystallization process is a key but difficult task. Herein, a comprehensive model involving both crystallization and sweating was proposed and used to optimize the operating time of crystallization and sweating processes. The crystallization process was modeled based on the relationship between differential and integral distribution coefficients under a constant layer growth rate. For the sweating process, an empirical sweating equation was employed to govern the sweating model, the parameters of which were determined experimentally using P-xylene as the model substance. The separation efficiency was then optimized by minimizing the operating time at a given product purity and yield. A sensitivity analysis showed that the crystallization and sweating times nonlinearly increase with increasing yield. After the yield exceeds 0.65, an increasing crystallization time is the dominant factor in improving the separation efficiency, while... [more]

The increasing demand for electricity and the need for environmentally friendly transportation systems has resulted in the proliferation of solar photovoltaic (PV) generators and electric vehicle (EV) charging within the low voltage (LV) distribution network. This high penetration of PV and EV charging can cause power quality challenges, hence the need for hosting capacity (HC) studies to estimate the maximum allowable connections. Although studies and reviews are abundant on the HC of PV and EV charging available in the literature, there is a lack of reviews on HC studies that cover both PV and EVs together. This paper fills this research gap by providing a detailed review of five commonly used methods for quantifying HC including deterministic, time series, stochastic, optimization, and streamlined methods. This paper comprehensively reviews the HC concept, methods, and tools, covering both PV and EV charging based on a survey of state-of-the-art literature published within the last... [more]

Integrated solar combined cycle (ISCC) systems play a pivotal role in the utilization of non-fossil energy; however, the efficient application of solar energy has emerged as a primary issue in the study of ISCC systems. Therefore, it is extremely urgent to propose the best optimization scheme for ISCC under different operating conditions. In this paper, according to the idea of temperature matching and cascade utilization, the optimization of the ISCC system is carried out with the genetic algorithm for the whole working conditions, and the optimization schemes with the highest photoelectric efficiency and system efficiency under different working conditions are derived. In comparison with two optimization schemes with different objective functions, the conclusion can be drawn that: At 100% gas turbine load—30% DNI and 100% gas turbine load—100% DNI working conditions, respectively, the maximum system efficiency of 56.32% and the maximum solar photoelectric efficiency of 35.5% are atta... [more]

In the global trend towards decarbonization, peer-to-peer (P2P) energy trading is garnering increasing attention. Furthermore, energy management on the demand side plays a crucial role in decarbonization efforts. The authors have previously developed an automated bidding agent that considers user preferences for renewable energy (RE), assuming users own electric vehicles (EVs). In this study, we expand upon this work by considering users who own not only EVs but also heat pump water heaters, and we develop an automated bidding agent that takes into account their preferences for RE. We propose a method to control the start time and presence of daytime operation shifts for heat pump water heaters, leveraging their daytime operation shift function. Demonstration experiments were conducted to effectively control devices such as EVs and heat pumps using the agent. The results of the experiments revealed that by controlling the daytime operation of heat pumps with our method, the RE utilizat... [more]

Airborne wind energy systems benefit from high-lift airfoils to increase power output. This paper proposes an optimisation approach for a multi-element airfoil of a fixed-wing system operated in pumping cycles to drive a drum-generator module on the ground. The approach accounts for the different design objectives of the tethered kite’s alternating production and return phases. The airfoil shape is first optimised for the production phase and then adapted for the requirements of the return phase by modifying the flap setting. The optimisation uses the multi-objective genetic algorithm NSGA-II in combination with the fast aerodynamic solver MSES. Once the optimal shape is determined, the aerodynamic performance is verified through CFD RANS simulations with OpenFOAM. The resulting airfoil achieves satisfactory performance for the production and return phases of the pumping cycles, and the CFD verification shows a fairly good agreement in terms of the lift coefficient. However, MSES signi... [more]

Community energy projects have gained popularity in recent years, and encouraging citizens to form local energy communities (LEC) is considered an effective tool for raising awareness about renewable energy. Since no single universal method exists for operating LECs, this study investigated the impact that different business models and asset dispatch methods have on LECs’ economic and energy-related indicators. We carried out a case study, which included the development, modelling, and simulation of seven scenarios using mixed-integer linear programming (MILP). To measure and compare the prospective performance of the LECs in each scenario, six key metrics were evaluated and assessed. The authors find that simple, rule-based control systems might be well suited for LECs with a limited number of controllable assets that aim to provide increased levels of self-consumption of up to 3%. We also conclude that when the LEC utilises an energy cooperative business model, the selected asset dis... [more]

Underground coal gasification (UCG) is a clean coal mining technology without significant environmental impacts. This technology can also be used in deep, hard-to-reach seams or deposits affected by tectonic disturbances, where conventional mining is impossible. Several techniques and methods have been investigated worldwide to support the process control of UCG. Global research focuses on the control of UCG operating parameters to stabilize or to optimize the performance of the underground reactor during energy conversion. This paper studies recent research in the field of UCG control and compares individual control techniques and possibilities for practical application. The paper focuses on advanced control methods that can be implemented in an in situ control system (e.g., adaptive control, extremum seeking control, and robust control). The study investigates control methods that ensure desired syngas calorific value or maximization. The review showed that robust control techniques... [more]