LAPSE:2023.35880
Published Article
LAPSE:2023.35880
Holistic Approach for an Energy-Flexible Operation of a Machine Tool with Cooling Supply
May 24, 2023
The following paper examines the practicality of a methodical approach for energy-flexible and energy-optimal operation in the field of metal-cutting production. The analysis is based on the example of a grinding machine and its central cooling-supply system. In the first step, an energy-flexibility data model is built for each subsystem, which describes energy flexibility potentials generically. This is then extended to enable combined energy cost-optimal production planning. As a basis for the links between the data model representations, the cold flows between the subsystems are modeled using parameter-estimation methods, which have a mean absolute error of only 2.3 percent, making the subsequent installation of heat meters unnecessary. Based on the presented approach, the results successfully validate the possibility of energy-flexible cost-optimal and sensor-reduced production planning by reducing energy costs by 6.6 percent overall and 1.9 percent per workpiece produced.
Keywords
demand-side management, energy flexibility, machine tool, manufacturing, Optimization
Suggested Citation
Lindner M, Grosch B, Elserafi G, Dietrich B, Weigold M. Holistic Approach for an Energy-Flexible Operation of a Machine Tool with Cooling Supply. (2023). LAPSE:2023.35880
Author Affiliations
Lindner M: Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany [ORCID]
Grosch B: Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany [ORCID]
Elserafi G: Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany [ORCID]
Dietrich B: Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany [ORCID]
Weigold M: Institute of Production Management, Technology and Machine Tools (PTW), Technical University of Darmstadt, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany [ORCID]
Journal Name
Energies
Volume
16
Issue
9
First Page
3943
Year
2023
Publication Date
2023-05-07
Published Version
ISSN
1996-1073
Version Comments
Original Submission
Other Meta
PII: en16093943, Publication Type: Journal Article
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LAPSE:2023.35880
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doi:10.3390/en16093943
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May 24, 2023
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CC BY 4.0
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[v1] (Original Submission)
May 24, 2023
 
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May 24, 2023
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Original Submitter
Calvin Tsay
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