This study aims to reduce the amount of specific energy consumed during the drying of fresh Murraya koenigii leaves by comparing four drying methods: (1) convective hot-air drying (CD; 40, 50 and 60 °C); (2) single-stage microwave-vacuum drying (MVD; 6, 9 and 12 W/g); (3) two-stage convective hot-air pre-drying followed by microwave-vacuum finishing−drying (CPD-MVFD; 50 °C, 9 W/g); and (4) freeze-drying as a control in the analysis sections. The drying kinetics were also modelled using thin-layer models. The quality parameters of dried M. koenigii leaves were measured including total polyphenolic content (TPC), antioxidant capacity (ABTS and FRAP), profiling of volatile compounds, colour analysis and water activity analysis. Results showed that CPD-MVFD effectively reduced the specific energy consumption of CD at 50 °C by 67.3% in terms of kilojoules per gram of fresh weight and 48.9% in terms of kilojoules per gram of water. The modified Page model demonstrated excellent fitting to th... [more]

Technoeconomic analyses using established tools such as SuperPro Designer® require a level of detail that is typically unavailable at the early stage of process evaluation. To facilitate this, members of our group previously created a spreadsheet-based process modeling and technoeconomic platform explicitly aimed at joint fermentative‒catalytic biorefinery processes. In this work, we detail the reorganization and expansion of this model—ESTEA2 (Early State Technoeconomic Analysis, version 2), including detailed design and cost calculations for new unit operations. Furthermore, we describe ESTEA2 validation using ethanol and sorbic acid process. The results were compared with estimates from the literature, SuperPro Designer® (Version 8.5, Intelligen Inc., Scotch Plains, NJ, 2013), and other third-party process models. ESTEA2 can perform a technoeconomic analysis for a joint fermentative‒catalytic process with just 12 user-supplied inputs, which, when modeled in SuperPro Designer®, requi... [more]

The 20th century has witnessed a remarkable enhancement in the demand for varieties of consumer products, ranging from food, pharmaceutical, cosmetics, to other industries. To enhance the quality of the product and to reduce the production cost, industries are gradually inclined towards greener processing technologies. Cavitation-based technologies are gaining interest among processing technologies due to their cost effectiveness in operation, minimization of toxic solvent usage, and ability to obtain superior processed products compared to conventional methods. Also, following the recent advancements, cavitation technology with large-scale processing applicability is only denoted to the hydrodynamic cavitation (HC)-based method. This review includes a general overview of hydrodynamic cavitation-based processing technologies and a detailed discussion regarding the process effectiveness. HC has demonstrated its usefulness in food processing, extraction of valuable products, biofuel synt... [more]

Olive mill wastewater (OMW) presents high environmental impact due to the fact of its elevated organic load and toxicity, especially in Mediterranean countries. Its valorization for simultaneous pollutants degradation and green energy production is receiving great attention, mainly via steam reforming for hydrogen generation. Following previous works, the present research goes into detail about OMW valorization, particularly investigating for the first time the potential benefits of OMW−bioethanol mixtures co-reforming for ultra-pure hydrogen production in Pd-membrane reactors. In this manner, the typical large dilution of OMW and, hence, excess water can be used as a reactant for obtaining additional hydrogen from ethanol. Fresh OMW was previously conditioned by filtration and distillation processes, analyzing later the effect of pressure (1−5 bar), oxidizing conditions (N2 or air as carrier gas), gas hourly space velocity (150−1500 h−1), and alcohol concentration on the co-reforming... [more]

Waste heat recovery of the internal combustion engine (ICE) has attracted much attention, and the supercritical carbon dioxide (S-CO2) cycle was considered as a promising technology. In this paper, a comparison of four S-CO2 cycles for waste heat recovery from the ICE was presented. Improving the exhaust heat recovery ratio and cycle thermal efficiency were significant to the net output power. A discussion about four different cycles with different design parameters was conducted, along with a thermodynamic performance. The results showed that choosing an appropriate inlet pressure of the compressor could achieve the maximum exhaust heat recovery ratio, and the pressure increased with the rising of the turbine inlet pressure and compressor inlet temperature. The maximum exhaust heat recovery ratio for recuperation and pre-compression of the S-CO2 cycle were achieved at 7.65 Mpa and 5.8 MPa, respectively. For the split-flow recompression cycle, thermal efficiency first increased with th... [more]

Compression−absorption cascade refrigeration system (CACRS) is the extension of absorption refrigeration system, which can be utilized to recover excess heat of heat exchanger networks (HENs) and compensate refrigeration demand. In this work, a stage-wise superstructure is presented to integrate the generation and evaporation processes of CACRS within HEN, where the generator is driven by hot process streams, and the evaporation processes provide cooling energy to HEN. Considering that the operating condition of CACRS has significant effect on the coefficient of performance (COP) of CACRS and so do the structure of HEN, CACRS and HEN are considered as a whole system in this study, where the operating condition and performance of CACRS and the structure of HEN are optimized simultaneously. The quantitative relationship between COP and operating variables of CACRS is determined by process simulation and data fitting. To accomplish the optimal design purpose, a mixed integer non-linear pr... [more]

Recently, studies about smoked food tend to identify harmful compounds that potentially appear within the smoking process. The process, conducted in a smokehouse, closely corresponds with the design and method. This paper presents a smokehouse designed by integrating a biomass furnace, a heat exchanger, a cyclone separator, and a smoking chamber. The design target was to obtain a smoking system that produces clean smoked fish. The design and construction phase and the performance tests phase are discussed in this paper. The energy source used was coconut shells, fed into the furnace at predetermined amounts, to achieve the desired temperature. The performance tests were done using skipjack fish, whose weight ranged from 0.7−1.0 kg/head. The results showed that the smoking system was able to complete the smoking process of the fish in 13 h with 20.1% moisture reduction. The temperature of the smoking chamber varied from 70 °C to 108 °C and the internal fish temperature during the cookin... [more]

Activated carbon (AC) has been extensively utilized as an adsorbent over the past few decades. AC has widespread applications, including the removal of different contaminants from water and wastewater, and it is also being used in capacitors, battery electrodes, catalytic supports, and gas storage materials because of its specific characteristics e.g., high surface area with electrical properties. The production of AC from naturally occurring precursors (e.g., coal, biomass, coconut shell, sugarcane bagasse, and so on) is highly interesting in terms of the material applications in chemistry; however, recently much focus has been placed on the use of agricultural wastes (e.g., rice husk) to produce AC. Rice husk (RH) is an abundant as well as cheap material which can be converted into AC for various applications. Various pollutants such as textile dyes, organic contaminants, inorganic anions, pesticides, and heavy metals can be effectively removed by RH-derived AC. In addition, RH-deriv... [more]

In this study, oxidizing roasting, segregation roasting, and magnetic separation are used to extract cobalt and iron from refractory Co-bearing sulfur concentrate. The Co-bearing sulfur concentrate containing 0.68% Co, 33.26% Fe, and 36.58% S was obtained from V-Ti magnetite in the Panxi area of China by flotation. Cobalt pyrite and linneite were the Co-bearing minerals, and the gangue minerals were mica, chlorite, feldspar, and calcite in Co-bearing sulfur concentrate. The results show that cobalt is transformed from Co-pyrite and linneite to a Co2FeO4-dominated new cobalt mineral phase, and iron is transformed from pyrite to Fe2O3 and an Fe3O4-dominated new iron mineral phase after oxidizing roasting. Cobalt changed from CoFe2O4 to a new cobalt mineral phase dominated by [Co] Fe solid solution, and iron changed from Fe2O3 to a new iron mineral phase dominated by metal Fe and Fe3O4 after segregation roasting. Cobalt concentrate with a cobalt grade of 15.15%, iron content of 71.22%, an... [more]

Lactic acid is an important chemical with numerous commercial applications that can be fermentatively produced from biological feedstocks. Producing lactic acid from corn grain could complement the use of already existing infrastructure for corn grain-based ethanol production with a higher value product. The objective of this study was to evaluate the techno-economic feasibility of producing 100,000 metric tons (t) of lactic acid annually from corn grain in a biorefinery. The study estimated the resources (equipment, raw materials, energy, and labor) requirements and costs to produce lactic acid from bacteria, fungi and yeast-based fermentation pathways. Lactic acid production costs were $1181, $1251 and $844, for bacteria, fungi and yeast, respectively. Genetically engineered yeast strains capable of producing lactic acid at low pH support significantly cheaper processes because they do not require simultaneous neutralization and recovery of lactic acid, resulting in lower requirement... [more]

Olive stones are an abundant lignocellulose material in the countries of the Mediterranean basin that could be transformed to bioethanol by biochemical pathways. In this work, olive stones were subjected to fractionation by means of a high-temperature dilute-acid pretreatment followed by enzymatic hydrolysis of the pretreated solids. The hydrolysates obtained in these steps were separately subjected to fermentation with the yeast Pachysolen tannophilus ATCC 32691. Response surface methodology with two independent variables (temperature and reaction time) was applied for optimizing D-xylose production from the raw material by dilute acid pretreatment with 0.01 M sulfuric acid. The highest D-xylose yield in the liquid fraction was obtained in the pretreatment at 201 °C for 5.2 min. The inclusion of a detoxification step of the acid prehydrolysate, by vacuum distillation, allowed the fermentation of the sugars into ethanol and xylitol. The enzymatic hydrolysis of the pretreated solids was... [more]

Reducing the mass of vehicles is an effective way to improve energy efficiency and mileage. Therefore, hot stamping is developed to manufacture lightweight materials used for vehicle production, such as magnesium and aluminum alloys. However, in comparison with traditional cold stamping, hot stamping is a high-energy-consumption process, because it requires heating sheet materials to a certain temperature before forming. Moreover, the process parameters of hot stamping considerably influence the product forming quality and energy consumption. In this work, the energy-economizing indices of hot stamping are established with multiobjective consideration of energy consumption and product forming quality to find a pathway by which to obtain optimal hot stamping process parameters. An energy consumption index is quantified by the developed models, and forming quality indices are calculated using a finite element model. Response surface models between the process parameters and energy-econom... [more]

Layout problems are an engineering task that heavily relies on project experience. During the design of a plant, various factors need to be considered. Most previous efforts on industrial layout design have focused on the arrangement of facilities in a plant. However, the area-wide layout was not thoroughly studied and the relationship between plant layout and area-wide layout was rarely mentioned. In this work, the key plant that has the greatest impact on the industrial area is figured out first, and then the coupling relationships between the key plant and the industrial area are studied by changing the occupied area and length-width ratio of the key plant. Both of them are achieved by changing the floor number. A hybrid algorithm involving the genetic algorithm (GA) and surplus rectangle fill algorithm (SRFA) is applied. Various constraints are considered to make the layout more reasonable and practical. In the case study, a refinery with 20 plants is studied and the catalytic crac... [more]

Alkylate produced by catalyzed reaction of isobutane and olefin-rich streams is a desired component for gasoline blending. Fractionation of the alkylation reactor effluent is energy demanding due to the presence of close boiling point components and solutions cutting its energy intensity; expenses associated with this process are investigated intensely nowadays. This paper presents a novel conceptual design and techno-economic analysis of alkylation reaction effluent fractionation revamp to reach a cut in energy costs of the fractionation process without the need to revamp the rectification columns themselves, providing thus an alternative approach to a more sustainable alkylation process. Two cases are considered—A. additional steam turbine installation or B. combustion engine-driven heat pump-assisted rectification. Mathematical modeling of the considered system and its revamp is applied using the “frozen technology” approach. Real system operation features and seasonal variations ar... [more]

Callicarpa candicans (Burm. f.) Hochr. (Callicarpa cana L.) is a medicinal plant that is distributed mainly in the tropics and subtropics of Asia and finds a wide range of uses in traditional medicine. In this study, we attempted and optimized the microwave-assisted hydro-distillation (MAHD) process to obtain essential oil from the leaves of C. candicans. In addition, the obtained oil was analyzed for volatile composition by gas chromatography−mass spectrometry (GC-MS) and assayed for bioactivity against several bacteria and cancer cell lines. To optimize the extraction process, response surface methodology (RSM) in combination with central composite design (CCD) was adopted. Experimental design and optimization were carried out with respect to three experimental factors including the ratio of water to raw material, extraction time, and microwave power. The optimal extraction conditions were obtained as follows: water to raw material ratio of 6/1 (v/w), extraction time 42 min, and micr... [more]

The aim of the study was to examine the effect of fresh vegetable addition on processing efficiency, and to ascertain the energy and water consumption during production of potato-based snack pellets. The extrusion-cooking process with a modified single screw extruder was applied at variable screw speeds and amounts of vegetable additives. A mixture of potato flakes, potato grits and starch was used as a basic recipe. The potato composition was supplemented with fresh pulp of onion, leek, kale and carrot in amounts of 2.5−30.0% as replacement of a related amount of potato starch. The water consumption, as well as processing indicators: the production efficiency, the specific mechanical energy (SME), and the total SME requirements during snack pellets processing at the laboratory scale were evaluated. As a result of this work, we found that the amount of applied vegetable additives had little impact on both processing efficiency and SME depending on the screw speeds applied. Moreover, we... [more]

Agriculture is one of the leading sectors on the global level contributing to greenhouse gas (GHG) emissions increase. With the utilization of biogas production technology within the agriculture sector, ecological benefits could be achieved, with immediate economic profit. Therefore, to retain economic profit and environmental sustainability, implementation of bioeconomy principles is of key importance. This paper examines four options of digestate treatment, which is identified as one of the highest operational cost for the biogas plant. A simple and robust model in Excel Solver was developed to determine the best solution for minimising GHG emissions and maximise profit for the biogas plant operator, through an upgrade of the plant with digestate treatment technologies. The model was implemented on a case of a Croatian biogas plant and the best solution in terms of GHG reduction and profit increase proved to be fertilizer production (Option 1), through a crystallization process of st... [more]

Offshore floating hybrid wind and wave energy is a young technology yet to be scaled up. A way to reduce the total costs of the energy production process in order to ensure competitiveness in the sustainable energy market is to maximize the farm’s efficiency. To do so, an energy generation and costs calculation model was developed with the objective of minimizing the technology’s Levelized Cost of Energy (LCOE) of the P80 hybrid wind-wave concept, designed by the company Floating Power Plant A/S. A Particle Swarm Optimization (PSO) algorithm was then implemented on top of other technical and decision-making processes, taking as decision variables the layout, the offshore substation position, and the export cable choice. The process was applied off the west coast of Ireland in a site of interest for the company, and after a quantitative and qualitative optimization process, a minimized LCOE was obtained. It was then found that lower costs of ~73% can be reached in the short-term, and th... [more]

Biochar obtained from sewage sludges are adopted for biogas cleaning. Sewage sludges are treated considering temperature, dwell time, activating agent, heating, and flow rate. The best performances achieved are registered considering the char produced at 400 °C using CO2 as an activating agent with a dwell time of 2 h. The adsorption capacity for the biogas cleaning CH4/CO2/H2S (20 ppm(v)) increased from 1.3 mg/g to 5.9 mg/g with the bed height. Future research with chemical activation processes will be made to improve the adsorption capacity achieved to produce cheaper sorbents than commercial ones.

Biopharmaceuticals are currently becoming one of the fastest growing segments of the global pharmaceutical industry, being used in practically all branches of medicine from disease treatment to prevention. Virus-like particles (VLP) hold tremendous potential as a vaccine candidate due to their anticipated immunogenicity and safety profile when compared to inactivated or live attenuated viral vaccines. Nevertheless, there are several challenges yet to be solved in the development and manufacturing of these products, which ultimately can increase time to market. Suchlike virus-based products, the development of a platform approach is often hindered due to diversity and inherent variability of physicochemical properties of the product. In the present work, a flow-through chromatographic purification strategy for hepatitis C VLP expressed using the baculovirus-insect cell expression system was developed. The impact of operational parameters, such as residence time and ionic strength were s... [more]

Unprecedented advances and innovation in technology and short lifespans of electronic devices have resulted in the generation of a considerable amount of electronic waste (e-waste). Polymeric components present in electronic waste contain a wide range of organic materials encompassing a significant portion of carbon (C). This source of carbon can be employed as a reducing agent in the reduction of oxides from another waste stream, i.e., steelmaking slag, which contains ≈20 wt%−40 wt% iron oxide. This waste slag is produced on a very large scale by the steel industry due to the nature of the process. In this research, the polymeric residue leftover from waste printed circuit boards (PCBs) after a physical-chemical recycling process was used as the source of carbon in the reduction of iron oxide from electric arc furnace (EAF) slag. Prior to the recycling tests, the polymer content of e-waste was characterized in terms of composition, morphology, thermal behavior, molecular structure, ha... [more]

The purpose of this study was to attempt the encapsulation of lemongrass (Cymbopogon citratus) essential oil utilizing spray drying technique. An array of process parameters including concentration of wall (15−30%), type of wall materials (maltodextrin, maltodextrin and gum Arabic mixture), and concentration of essential oil (0.5−2.0%) were thoroughly investigated. The results show that the use of sole maltodextrin as encapsulant gave microcapsules characteristics comparable to that of powder produced using maltodextrin and gum Arabic mixture. The encapsulation process that was performed with maltodextrin at the concentration of 30% as wall material and lemongrass essential oil at the concentration of 1.5% as core material showed highest drying yield (84.49%), microencapsulation yield (89.31%) and microencapsulation efficiency (84.75%). Encapsulated essential oils retained most of their major constituents in comparison with the bare essential oils without any significant compromise in... [more]

Anaerobic digestion has been widely employed in waste treatment for its ability to capture methane gas released as a product during the digestion. Certain wastes, however, cannot be easily digested due to their low nutrient level insufficient for anaerobic digestion, thus co-digestion is a viable option. Numerous studies have shown that using co-substrates in anaerobic digestion systems improve methane yields as positive synergisms are established in the digestion medium, and the supply of missing nutrients are introduced by the co-substrates. Nevertheless, large-scale implementation of co-digestion technology is limited by inherent process limitations and operational concerns. This review summarizes the results from numerous laboratory, pilot, and full-scale anaerobic co-digestion (ACD) studies of wastewater sludge with the co-substrates of organic fraction of municipal solid waste, food waste, crude glycerol, agricultural waste, and fat, oil and grease. The critical factors that infl... [more]

Effective cooling of the internal combustion (I. C.) engines is of utmost importance for their improved performance. Automotive heat exchangers used as radiator with low efficiency in the industry may pose a serious threat to the engines. Thus, thermal scientists and engineers are always looking for modern methods to boost the heat extraction from the engine. A novel idea of using nanofluids for engine cooling has been in the news for some time now, as they have huge potential because of better thermal properties, strength, compactness, etc. Nanofluids are expected to replace the conventional fluids such as ethylene glycol, propylene glycol, water etc. due to performance and environmental concerns. Overall performance of the engine cooling system depends on several input parameters and therefore they need to be optimised to achieve an optimum performance. This study is focussed on developing a nanofluid engine cooling system (NFECS) where Al2O3 nanoparticles mixed with ethylene glycol... [more]

A framework is introduced for the systematic development of preparative chromatographic processes. It is intended for the optimal design of conventional and advanced concepts that exploit strategies, such as recycling, side streams, bypasses, using single or multiple columns, and combinations thereof. The Python-based platform simplifies the implementation of new processes and design problems by decoupling design tasks into individual modules for modelling, simulation, assertion of cyclic stationarity, product fractionation, and optimization. Interfaces to external libraries provide flexibility regarding the choice of column model, solver, and optimizer. The current implementation, named CADET-Process, uses the software CADET for solving the model equations. The structure of the framework is discussed and its application for optimal design of existing and identification of new chromatographic operating concepts is demonstrated by case studies.