Based on the theory of computational fluid dynamics (CFD), with the help of the Fluent software and the powerful parallel computing capability of the super cloud computer, the single-phase flow transient simulation calculation of the windage power loss of the engagement spiral bevel gear pair (SBGP) was performed. The two-equation SST k-ω turbulence model based on the assumption of eddy viscosity was adopted, which was improved from the standard k-ε model combined with the Wilcox k-ω model. The SST k-ω turbulence model inherited the respective advantages of the Wilcox k-ω model in the near-wall region and the k-ε model in the free shear layer and could more accurately describe the resistance and separation effect of the gear tooth surface on the airflow. The simulation analyzed the airflow characteristics around SBGP and the mechanism of the windshield to reduce the windage loss of the gear. It also studied the influence of the windshield clearance and opening size on the windage power... [more]

The paper presents a numerical and experimental investigation of the effect of incindence angle offset in a two-dimensional section of a flat blade cascade in a high-speed wind tunnel. The aim of the current work is tp determine the aerodynamic excitation forces and approximation of the unsteady blade-loading function using a quasi-stationary approach. The numerical simulations were performed with an in-house finite-volume code built on the top of the OpenFOAM framework. The experimental data were acquired for regimes corresponding to the numerical setup. The comparison of the computational and experimental results is shown for the static pressure distributions on three blades and upstream and downstream of the cascade. The plot of the aerodynamic moments acting on all five blades shows that the adjacent blades are significantly influenced by the angular offset of the middle blade.

The three-blade combined agitator consists of two propulsion blades of the same type (including planar propeller blades b, δ = 36.87°) and a curved blade (θ = 30°). Using numerical simulation methods, the power characteristics, flow field distribution, turbulence characteristics and dead zone percentage of two kinds of three-blade combined agitators (TBCAs) from laminar flow to turbulent flow in a mixing vessel were studied. Moreover, the torque measurement method was used to perform experimental verification. The results show that the predicted power curve is consistent with the experimental results. The fluid velocity near the propeller blades in the TBC-B type agitator (δ = 36.87°) is significantly high, and the maximum increase of the total velocity can reach 30.3%. The fluid flow velocity near the curved blades is increased, and the radial diffusion ability of the fluid at the bottom of the stirring vessel is enhanced. When mixing low-viscosity fluids, the TBC-B type agitator can... [more]

Today, the correct understanding of the issue of oil and water cavitation is important due to the growing demands on working conditions in hydraulic systems (pressure and flow rate). This article deals with the measurement and subsequent mathematical modeling of cavitation in a convergent-divergent nozzle of circular cross-section. Cavitation depends on the physical properties of the flowing medium as a function of temperature. Usually, cavitation in water is defined by a two-phase flow of water and vapor, but the air contained in the water significantly affects cavitation. There is usually no vapor cavitation in the oil. Far more often, cavitation in oil is caused by the air it contains. For comparison, cavitation in water and oil was generated in experiments with an identical nozzle. The measurement was used to define boundary conditions in mathematical models and to verify simulations. The problem of cavitation was solved by three variants of multiphase flow, single-phase flow (wate... [more]

The application of Computational Fluid Dynamics (CFD) to energy-related problems has increased in the last decades in both renewable and conventional energy conversion processes. In recent years, the application of CFD in the study of hydraulic, marine, tidal, and hydrokinetic turbines has focused on the understanding of the details of the complex turbulent flow and also in improving the prediction of the performance of these devices. There are several complexities involved in the simulation of Vertical Axis Turbine (VAT) for hydrokinetic applications. One of them is the necessity of a dynamic mesh model. Typically, the model used in the simulation of these devices is the sliding mesh technique, but in recent years the fast development of the overset (also known as chimera) mesh technique has caught the attention of the academic community. In the present paper, a comparison between these two techniques is done in order to establish their advantages and disadvantages in the two-dimensio... [more]

A numerical investigation of the mixing performance and fluid flow in a new split and recombine (SAR) Y−U micromixer is presented in this work. A parameter called connecting angle βis varied from 0° to 90° to analyze the effect on the SAR process and mixing performance. Thenumerical data shows that the SAR process strongly depends on the connecting angle (β) and maximum efficiency (93%) can be achieved when the value of β is 45°. The Y−U45° the mixer also offers higher efficiency and lower pressure drop than a known SAR ‘H−C’ mixer irrespective of Reynolds numbers. The split and recombine process, the influence of secondary flow, and pressure drop characteristics at various Reynolds numbers are also studied. In addition, mixing effectiveness is also computed, and among all examined mixers, Y−U45° is by far the best performing one.

This paper uses computational fluid dynamics (CFD) to simulate flow field distribution inside an electrochemical descaling reactor in three dimensions. First, the reactor flow field was obtained by steady-state simulation, and the grid independence was verified. Then, the steady state of the flow field was judged to ensure the accuracy of the simulation results. Transient simulations were performed on the basis of steady-state simulations, and residence time distribution (RTD) curves were obtained by a pulse-tracing method. The effects of plate height and plate spacing on reactor hydraulic characteristics (flow state and backmixing) were investigated using RTD curves, and the results showed that increasing the plate height and decreasing the plate spacing could make the flow more similar to the plug flow and reduce the degree of backmixing in the reactor. The flow field details provided by CFD were used to analyze the reactor flow field and were further verified to obtain the distribut... [more]

In this study, a method for effectively estimating the airflow rate of the turbine of an oscillating water column (OWC) pilot plant was developed. The validity of the proposed method was verified through computational fluid dynamics simulations. The method was applied to estimate the airflow rate in irregular wave states based on the operation data obtained for the Yongsoo OWC pilot plant installed in the western seas of Jeju Island, South Korea. As an alternative to estimating the airflow rate of the OWC pilot plant, the impulse turbine performance chart-based interpolation method is introduced, and it is shown that the airflow rate time series calculated using the two methods were in good agreement.

In this article, we describe a prototype photoreactor of which the geometrical configuration was obtained by Genetic Algorithms to maximize the residence time of the reactant gases. A gas reaction mixture of CO2:H2O (1:2 molar ratio) was studied from the fluid dynamic point of view. The two main features of this prototype reactor are the conical shape, which enhances the residence time as compared to a cylindrical shape reference reactor, and the inlet heights and position around the main chamber that enables turbulence and mass transfer control. Turbulence intensity, mixing capability, and residence time attributes for the optimized prototype reactor were calculated with Computational Fluid Dynamics (CFD) software and compared with those from a reference reactor. Turbulence intensity near the envisioned catalytic bed was one percentage point higher in the reference than in the optimized prototype reactor. Finally, the homogeneity of the mixture was guaranteed since both types of react... [more]

Materials with complex rheology and viscoelasticity may require special equipment for processing, such as for dispergation. Rheological and mechanical data of the material can help with finding the required equipment or designing equipment. For highly viscous and complex material, a rotor-stator mixer can be a good choice for dispergation. Due to the laminar or creeping mechanism of flow inside the equipment, the dispergation mechanism is assumed to be a combination of the shear stress and slicing of the material by the rotor and stator blades. For the validation of the theory, the mechanical properties of the viscose identified in a previous work were used for comparison with the data from the CFD simulation of the rotor-stator mixer. The comparison showed that the rotor-stator device can overcome the complex shear modulus and ultimate strength of the material and homogenize the solution through a combination of the shear stress and slicing. The theory was also confirmed on the proces... [more]

Selection of inlet perturbations, multiphase equations, and the turbulence equation may affect the development of slug flow using computational fluid dynamic simulation tools. The inlet perturbation, such as sinusoidal and random perturbations, play an essential role in inducing slug formation. Multiphase equations such as volume of fluid and level set methods are used to track and capture the gas-liquid immiscible interface. Similarly, turbulence equations such as Spalart Allmaras (SA), Detached Eddy Simulations (DES), k-omega, and k-epsilon can be used to predict the evolution of turbulence within the flow. At present, no direct comparison is available in the literature on the selection of (i) types of inlet perturbations, (ii) the choice of multiphase equations, and (iii) the turbulence equation on the development of slug flow using the Altair computational package. This article aims to compare the effects of the selection of inlet perturbations, multiphase models and turbulence equ... [more]

Riblets with an appropriate size can effectively restrain turbulent boundary layer thickness and reduce viscous drag, but the effects of riblets strongly depend on the appearance of the fabric that is to be applied and its operating conditions. In this study, in order to improve the aerodynamic performance of a low-pressure fan by using riblet technology, sawtooth riblets on NACA4412 airfoil are examined at the low Reynolds number of 1 × 105, and the airfoil is operated at angles of attack (AOAs) ranging from approximately 0° to 12°. The numerical simulation is carried out by employing the SST k−ω turbulence model through the Ansys Fluent, and the effects of the riblets’ length and height on aerodynamic performance and flow characteristics of the airfoil are investigated. The results indicate that the amount of drag reduction varies greatly with riblet length and height and the AOA of airfoil flow. By contrast, the riblets are detrimental to the airfoil in some cases. The most effectiv... [more]

The purpose of this research is to evaluate the effect of twist in the internal tube in a tube-in-tube helical heat exchanger keeping constant one type of ridges. To meet this goal, a Computational Fluid Dynamic (CFD) model was carried out. The effects of the fluid flow rate on the heat transfer were studied in the internal and annular flow. A commercial CFD package was used to predict the flow and thermal development in a tube-in-tube helical heat exchanger. The simulations were carried out in counter-flow mode operation with hot fluid in the internal tube side and cold fluids in the annular flow. The internal tube was modified with a double passive technique to provide high turbulence in the outer region. The numerical results agree with the reported data, the use of only one passive technique in the internal tube increases the heat transfer up to 28.8% compared to smooth tube.

This paper studies the potential increase in permeate output flow rate that submerged hollow fibres can achieve when operating in double-end suction. The flow dynamics of submerged hollow fibre membranes with different combinations of fibre inner diameter, membrane thickness, and membrane permeability were numerically simulated. Fibre features (fibre inner diameter, membrane thickness, and membrane permeability) are then characterised for their effects on the increment in permeate flow rate due to change in configuration. Concurrently, an analytical model of a fibre in double-end suction is modelled. Analysis on the double-end fibre model has indicated that the fibre characteristic ratio, λ, has a direct influence on the relative increase in output flow rate when both ends are open. Parametric investigations on the three fibre features have shown that their effects on relative output increase agree with the co-relations indicated by λ. For fibres with λ less than 4, a proportional rela... [more]

The primary moisture separator—a key component in the PWR nuclear power plant—determines the quality of supplied steam to a turbine. Investigating its characteristics is important because supplying steam with excessive droplet entrainment results in damages to pipes, valves, and turbines in power plant circuits. In this numerical study, the particle tracking method in the Eulerian−Lagrangian methodology is used to investigate the characteristics of a primary moisture separator. Various swirl vanes with different bending angles, vane quantities, and vane locations are chosen to investigate the effect of design parameters on characteristics of the primary moisture separator. Additionally, the water droplet size is considered to vary from 0.01 to 50 μm in this study. The pressure drop between the inlet and outlet, the steam quality at the orifice outlet, and the particle collection ratio are discussed in this paper. The results show that steam quality increases as the bending angle decrea... [more]

This paper aims to cost-effectively improve the energy efficiency of large vessels in shipping by the optimum design of propeller boss cap fins (PBCFs). First, a model propeller of the modern four-blade propeller in a Ro-Ro ship, with no boss cap fin in its original design, is experimentally and numerically investigated. The computational fluid dynamics (CFD) model reproduced all the experiments very well. Then, the CFD model is used to conduct a comprehensive optimum design of PBCFs for the down-scaled propeller. Besides the commonly used rectangular PBCFs, nine airfoils are investigated, due to their favorable lift-to-drag ratio and great potential of being effective PBCFs. The best performing profile, among the 10 shapes, is chosen as the PBCF for further optimization. Finally, the optimum design of the PBCFs for the propeller/rudder system is achieved. It was found to yield remarkable efficiency gains for the modern propeller/rudder system under both design and off-design operation... [more]

The following study investigates the effectiveness of a deep learning-based method for predicting the flow field and flow-driven rotation of a vertical-axis hydrokinetic turbine operating in previously unseen free-stream velocities. A Convolutional Neural Network (CNN) is trained and tested using the solutions of five two-dimensional (2-D), foil-resolved Unsteady Reynolds-Averaged Navier-Stokes (URANS) simulations, with free-stream velocities of 1.0, 1.5, 2.0, 2.5, and 3.0 m/s. Based on the boundary conditions of free-stream velocity and rotor position, the flow fields of x-velocity, y-velocity, pressure, and turbulent viscosity are inferred, in addition to the angular velocity of the rotor. Three trained CNN models are developed to evaluate the effects of (1) the dimensions of the training data, and (2) the number of simulations used as training cases. Reducing data dimensions was found to diminish mean relative error in predictions of velocity and turbulent viscosity, while increasin... [more]

Anaerobic digestion (AD) is a promising way to produce renewable energy. The solid-state anaerobic digestion (SSAD) with a dry matter content more than 15% in the reactors is seeing its increasing potential in biogas plant deployment. The relevant processes involve multiple of evolving chemical and physical phenomena that are not crucial to conventional liquid-state anaerobic digestion processes (LSAD). A good simulation of SSAD is of great importance to better control and operate the reactors. The modeling of SSAD reactors could be realized either by theoretical or statistical approaches. Both have been studied to a certain extent but are still not sound. This paper introduces the existing mathematical tools for SSAD simulation using theoretical, empirical and advanced statistical approaches and gives a critical review on each type of model. The issues of parameter identifiability, preference of modeling approaches, multiscale simulations, sensibility analysis, particularity of SSAD o... [more]

For the rotor, achieving relatively high aerodynamic performance in specific wind conditions is a long-term goal. Inspired by the remarkable flight characteristics of owls, an optimal trailing edge serration design is investigated and proposed for a wind turbine rotor blade. Fluid flow interaction with the proposed serrations is explored for different wind conditions. The result is supported by subsequent validation with three-dimensional numerical tools. The present work employs a statistical-numerical method to predict and optimize the shape of the serrations for maximum aerodynamic improvement. The optimal combination is found using the Taguchi method with three factors: Amplitude, wavelength, and serration thickness. The viability of the solution on an application is assessed using the Weibull distribution of wind in three selected regions. Results show that the presence of serration is capable of improving the annual power generation in all the investigated cities by up to 12%. Th... [more]

Deep comprehension of wind farm performance is a complicated task due to the multivariate dependence of wind turbine power on environmental variables and working parameters and to the intrinsic limitations in the quality of SCADA-collected measurements. Given this, the objective of this study is to propose an integrated approach based on SCADA data and Computational Fluid Dynamics simulations, which is aimed at wind farm performance analysis. The selected test case is a wind farm situated in southern Italy, where two wind turbines had an apparent underperformance. The concept of a space−time comparison at the wind farm level is leveraged by analyzing the operation curves of the wind turbines and by comparing the simulated average wind field against the measured one, where each wind turbine is treated like a virtual meteorological mast. The employed formulation for the CFD simulations is Reynolds-Average Navier−Stokes (RANS). In this work, it is shown that, based on the above approach,... [more]

In practice, the outflow from a diffuser is highly non-uniform due to many reasons. However, the air outflow velocity from a diffuser is uniform in most current studies. Little research has been conducted to determine under what conditions uniform velocity can be used. Therefore, based on the non-uniformity of velocity, airflow characteristics of grille and ceiling diffusers were investigated experimentally and numerically. Two generic CFD cases (non-uniform and uniform velocity) are presented. The velocity field near the diffuser is investigated with measurements in order to determine velocity-inlet boundary conditions. The study shows that the uniform velocity-inlet boundary condition can be considered accurate only under certain conditions. For the grille diffuser, the aspect ratio affects the distribution of the outflow velocity. Using uniform velocity as the velocity-inlet boundary condition for the grille diffuser would result in at least a 14.2% error in the jet region, except w... [more]

Various simulations have been conducted to understand the macroscopic behavior of particles in the solid-gas flow in rotating drums in the past. In these studies, the no-slip wall boundary condition and fixed restitution coefficient between particles were usually adopted. The paper presents a numerical study of the gas-solid flow in a rotating drum to understand the effect of the specularity coefficient and restitution coefficient on the hydrodynamic behavior of particles in the segregation process. The volume fraction, granular pressure, granular temperature and their relationships are examined in detail. The boundary conditions of the no-slip and specularity coefficient of 1 are compared. In the simulations, two different sizes of particles with the same density are considered and the Eulerian−Eulerian multiphase model and the kinetic theory of granular flow (KTGF) are used. The results reveal that the hydrodynamical behavior of the particles in the rotating drum is affected by the b... [more]

The link between hydrodynamics and biological process behavior of antibody-producing mammalian cell cultures is still not fully understood. Common methods to describe dependencies refer mostly to averaged hydrodynamic parameters obtained for individual cultivation systems. In this study, cellular effects and locally resolved hydrodynamics were investigated for impellers with different spatial hydrodynamics. Therefore, the hydrodynamics, mainly flow velocity, shear rate and power input, in a single- and a three-impeller bioreactor setup were analyzed by means of CFD simulations, and cultivation experiments with antibody-producing Chinese hamster ovary (CHO) cells were performed at various agitation rates in both reactor setups. Within the three-impeller bioreactor setup, cells could be cultivated successfully at much higher agitation rates as in the single-impeller bioreactor, probably due to a more uniform flow pattern. It could be shown that this different behavior cannot be linked to... [more]

This paper presents computational fluid dynamics (CFD) simulations of the flow around a horizontal axis hydrokinetic turbine (HAHT) found in the literature. The volume of fluid (VOF) model implemented in a commercial CFD package (ANSYS-Fluent) is used to track the air-water interface. The URANS SST k-ω and the four-equation Transition SST turbulence models are employed to compute the unsteady three-dimensional flow field. The sliding mesh technique is used to rotate the subdomain that includes the turbine rotor. The effect of grid resolution, time-step size, and turbulence model on the computed performance coefficients is analyzed in detail, and the results are compared against experimental data at various tip speed ratios (TSRs). Simulation results at the analyzed rotor immersions confirm that the power and thrust coefficients decrease when the rotor is closer to the free surface. The combined effect of rotor and support structure on the free surface evolution and downstream velocitie... [more]

Computational fluid dynamics (CFD) was utilized to investigate the deposition process and printability of rice paste. The rheological and preliminary printing studies showed that paste formed from rice to water ratio (100:80) is suitable for 3D printing (3DP). Controlling the ambient temperature at 47±5 °C also contributed to improving the printed sample’s structural stability. The viscoelastic simulation indicated that the nozzle diameter influenced the flow properties of the printed material. As the nozzle diameter decreased (1.2 mm to 0.8 mm), the die swell ratio increased (13.7 to 15.15%). The rise in the swell ratio was a result of the increasing pressure gradient at the nozzle exit (5.48×106 Pa to 1.53×107 Pa). The additive simulation showed that the nozzle diameter affected both the residual stress and overall deformation of the sample. CFD analysis, therefore, demonstrates a significant advantage in optimizing the operating conditions for printing rice paste... [more]