In recent times two or more desalination processes have been combined to form integrated systems that have been widely used to resolve the limitations of individual processes as well as producing high performance systems. In this regard, a simple integrated system of the Multi Effect Distillation (MED)/Thermal Vapour Compression (TVC) and Permeate Reprocessing Reverse Osmosis (PRRO) process was developed by the same authors and confirmed its validity after a comparison study against other developed configurations. However, this design has a considerable amount of retentate flowrate and low productivity. To resolve this issue, two novel designs of MED and double reverse osmosis (RO) processes including Permeate and Retentate Reprocessing designs (PRRP and RRRO) are developed and modelled in this paper. To systematically assess the consistency of the presented designs, the performance indicators of the novel designs are compared against previous simple designs of MED and PRRO processes a... [more]

The reverse osmosis (RO) process is one of the best desalination methods, using membranes to reject several impurities from seawater and brackish water. To systematically perceive the transport phenomena of solvent and solutes via the membrane texture, several mathematical models have been developed. To date, a large number of simulation and optimisation studies have been achieved to gauge the influence of control variables on the performance indexes, to adjust the key variables at optimum values, and to realise the optimum production indexes. This paper delivers an intensive review of the successful models of the RO process and both simulation and optimisation studies carried out on the basis of the models developed. In general, this paper investigates the scope and limitations of the RO process, as well as proving the maturity of the associated perspective methodologies.

Solid oxide fuel cells (SOFCs) are a promising next-generation technology for power production from fossil fuels. Because they convert chemical energy into electricity electrochemically, they are generally more efficient than combustion-based power plants due to the thermodynamic limitations of combustion cycles, and accordingly, have lower carbon intensities [1]. However, one of the main drawbacks of SOFCs (and SOFC stacks) is that they can degrade over time in a variety of ways, including accruing damage to the anode, cathode, interconnects, and other cell or stack components. SOFCs are most commonly used in “constant power” mode, in which the fuel flow rate and current density are increased over time to counteract the degradation effects and yield a constant power output. However, higher flow rates cause the degradation rates to grow even faster, resulting in a lifetime potentially as short as 1.5 years [2].

Recent research has found that by operating in “constant voltage” mode,... [more]

Basic oxygen furnaces (BOFs) are widely used to produce steel from hot metal. The process typically has limited automation which leads to sub-optimal operation. Economically optimal operation can be potentially achieved by using a dynamic optimization framework to provide operators the best combination of input trajectories. In this paper, a first-principles based dynamic model for the BOF that can be used within the dynamic optimization routine is described. The model extends a previous work by incorporating a model for slag formation and energy balances. In this new version of the mathematical model, the submodel for the decarburization in the emulsion zone is also modified to account for recent findings, and an algebraic equation for the calculation of the calcium oxide saturation in slag is developed. The dynamic model is then used to simulate the operation of two distinct furnaces. It was found that the prediction accuracy of the developed model is significantly superior to its pr... [more]

Reforming of natural gas with steam represents the most energy-intensive part of ammonia production. An integrated numerical model for calculating composition of primary reforming products with cross-checking of outlet methane molar concentration, heat duty, maximum tube wall temperature, tube pressure drops, and approach to equilibrium was set up involving production parameters. In particular, the model was used for continuous monitoring and optimization of a steam methane reformer (SMR) catalyst in ammonia production. The calculations involve the solution of material and energy balance equations along with reaction kinetic expressions. Open source code based on Matlab file was used for modelling and calculation of various physical properties of the reacting gases. One of the main contributions is development of the rapid integrated method for data exchange between any distributed control system (DCS) and the model to accomplish continuous monitoring and optimization of SMR catalyst a... [more]

The invention of reconfigurable manufacturing systems (RMSs) has created a challenging problem: how to quickly and effectively modify an RMS to address dynamic changes in a manufacturing system, such as processing failures and rework, machine breakdowns, addition of new machines, addition of new products, removal of old machines, and changes in processing routes induced by the competitive global market. This paper proposes a new model, the intelligent colored token Petri net (ICTPN), to simulate dynamic changes or reconfigurations of a system. The main idea is that intelligent colored tokens denote part types that represent real-time knowledge about changes and status of a system. Thus, dynamic configurations of a system can be effectively modeled. The developed ICTPN can model dynamic changes of a system in a modular manner, resulting in the development of a very compact model. In addition, when configurations appear, only the changed colored token of the part type from the current mo... [more]

A distributed variable model for solid oxide fuel cell (SOFC), with internal fuel reforming on the anode, has been developed in Aspen HYSYS. The proposed model accounts for the complex and interactive mechanisms involved in the SOFC operation through a mathematically viable and numerically fast modeling framework. The internal fuel reforming reaction calculations have been carried out in a plug flow reactor (PFR) module integrated with a spreadsheet module to interactively calculate the electrochemical process details. By interlinking the two modules within Aspen HYSYS flowsheeting environment, the highly nonlinear SOFC distributed profiles have been readily captured using empirical correlations and without the necessity of using an external coding platform, such as MATLAB or FORTRAN. Distributed variables including temperature, current density, and concentration profiles along the cell length, have been discussed for various reforming activity rates. Moreover, parametric estimation of... [more]

Computational Fluid Dynamics (CFD) has been firmly established as a fundamental discipline to advancing research on energy engineering. The major progresses achieved during the last two decades both on software modelling capabilities and hardware computing power have resulted in considerable and widespread CFD interest among scientist and engineers. Numerical modelling and simulation developments are increasingly contributing to the current state of the art in many energy engineering aspects, such as power generation, combustion, wind energy, concentrated solar power, hydro power, gas and steam turbines, fuel cells, and many others. This review intends to provide an overview of the CFD applications in energy and thermal engineering, as a presentation and background for the Special Issue “CFD Applications in Energy Engineering Research and Simulation” published by Processes in 2020. A brief introduction to the most significant reviews that have been published on the particular topics is... [more]

In recent years and with the increasing rigor of the International Maritime Organization (IMO) emission regulations, the shipping industry has focused more on environment-friendly and efficient power. Low-pressure dual-fuel (LP-DF) engine technology with high efficiency and good emissions has become a promising solution in the development of marine engines. This engine often uses pre-combustion chamber (PCC) to ignite natural gas due to its higher ignition energy. In this paper, a parametric study of the LP-DF engine was proceeded to investigate the design scheme of the PCC. The effect of PCC parameters on engine performance and emissions were studied from two aspects: PCC nozzle diameter and PCC nozzle angle. The results showed that the PCC nozzle diameter affected the propagation of the flame in the combustion chamber. Moreover, suitable PCC nozzle diameters helped to improve flame propagation stability and engine performance and reduce emissions. Furthermore, the angle of the PCC no... [more]

This paper studies manufacturing processes in a wooden furniture manufacturing company. The company suffers from long manufacturing lead times and an unbalanced production line. To identify sources of waste and delay value stream mapping (VSM) and a discrete event simulation model is implemented. VSM is used to visualize and analyze the major processes of the company and provide quantifiable KPIs; the manufacturing lead-time and then Overall Equipment Effectiveness (OEE) settings. A discrete event simulation model is then built to analyze the company on a wider scale and provide the data required to identify bottlenecks. Building on the data gathered from the production lines and the simulation model, two-bottleneck detection methods are used, the utilization method, and the waiting time method. Then based on the comparison of the two methods a third bottleneck detection is utilized; the scenario-based method, to identify the primary and secondary bottlenecks. After the bottlenecks are... [more]

A simulator and an algorithm for the automatic creation of operation charts based on process conditions were developed on the basis of an existing comprehensive electric arc furnace process model. The simulator allows direct user input and real-time display of results during the simulation, making it usable for training and teaching of electric arc furnace operators. The automatic control feature offers a quick and automated evaluation of a large number of scenarios or changes in process conditions, raw materials, or equipment used. The operation chart is adjusted automatically to give comparable conditions at tapping and allows the assessment of the necessary changes in the operating strategy as well as their effect on productivity, energy, and resource consumption, along with process emissions.

A high frequency dual-buck full-bridge inverter for small power renewable energy application is proposed in this paper. A switching frequency of 400 kHz is achieved with the adoption of the SiC power device. A two-pole two-zero (2P2Z) compensator is employed in the outer voltage loop to generate the current reference for inner current loop. A 3P3Z compensator is adopted in the inner current loop to track the current reference. A systematic way for calculating the losses of high frequency inverter is presented, and the losses of the components are thoroughly analyzed. The turn-on and turn-off procedures of the inverter are discussed in detail. The losses caused by high frequency are calculated accurately, and the loss distribution is established as well. The procedure of the loss analysis gives a practical example for calculating the loss of similar type inverters. Moreover, deviation between pulse width modulation (PWM) control signal and switching response in high frequency switching... [more]

Ion exchange resin is used to remove potentially corrosive impurities from coolant in the first circuit of a nuclear power plant. After one operational cycle, the used and unused resin in the mixed bed is discarded as solid waste. The aim of this work is to create a mathematical model to predict the operational cycle time of the mixed bed resin for reducing unused resin discharge. A partial differential equation (PDE) was set up with the conservation of matter. A finite difference method was used to solve the PDE. Matlab was the programming and calculating tool used in this work. The data from solution were obtained at different time and space nodes. The model was then verified experimentally using different ions on exchange columns. Concentrations of K+, Mn2+, and Cl- were calculated to verify the validation of the model by comparing it with experimental data. The calculated values showed good consistency with the experimental value.

Summary: Determining the cost of healthcare and social care for patients is a crucial issue for many parties; therefore, both public and private payments play a decisive role in patient care. The article deals with the analysis of the possibilities of the simulation of costs related to Alzheimer’s disease. This disease is highly variable, and the cost items vary considerably. Therefore, it is necessary to use simulation methods. The results of simulation models can then be implemented in sophisticated methods working with activity costs. Findings: Models for health and social care are specific. No significant re-engineering is expected in this area, so the models must be unambiguous and easy to understand for all representatives involved. Modeling of business processes is thus a suitable means for analysis in this area. The process cost calculation is built on two simulation models. The first model is the Business Process Model and Notation (BPMN), the results of which are verified in... [more]

The performance of a CO2 double-pipe evaporator was studied through experiments and a simulation model that was established by the steady-state distribution parameter method and experimentally verified while using a CO2 transcritical water‒water heat pump system. The effects of different operating parameters on heat transfer performance were studied over a range of evaporation temperatures (−5 to 5 °C), mass velocity (100‒600 kg/m2s), and heat flux (5000‒15,000 W/m2). It was found that the dryout quality increased at a small evaporation temperature, a large mass velocity, and a small heat flux. The simulation yield means relative error (RE) of heat transfer for the evaporation temperature and that of the CO2 pressure drop for the chilled water inlet temperature were 5.21% and 3.78%, respectively. The effect of tube diameter on the performance of CO2 double-pipe evaporator is probed through simulations. At the same time, this paper defines a parameter α , which is the proportio... [more]

This editorial provides a brief overview of the Special Issue “Modeling and Simulation of Energy Systems.” This Special Issue contains 21 research articles describing some of the latest advances in energy systems engineering that use modeling and simulation as a key part of the problem-solving methodology. Although the specific computer tools and software chosen for the job are quite variable, the overall objectives are the same—mathematical models of energy systems are used to describe real phenomena and answer important questions that, due to the hugeness or complexity of the systems of interest, cannot be answered experimentally on the lab bench. The topics explored relate to the conceptual process design of new energy systems and energy networks, the design and operation of controllers for improved energy systems performance or safety, and finding optimal operating strategies for complex systems given highly variable and dynamic environments. Application areas include electric powe... [more]

As of today, industrial process development for liquid-liquid extraction and scale-up of extraction columns is based on an experimental procedure that requires tests in pilot-scale. This methodology consumes large amounts of material and time and the utilized scale-up equations are crude estimates including considerable safety margins. This approach is practical for well-known systems or low-value products coupled with high production scale, where such a scale-up methodology has less impact on the overall profitability. However, for new high-value products in biologics manufacturing, a process development based on process understanding and the use of validated process models is imperative. Therefore, a distinct and quantitative validation workflow for liquid-liquid extraction modeling is presented on the example of two complex feed mixtures. Monte-Carlo simulations based on the presented model parameter determination concept result for both examples in prediction accuracy comparable to... [more]

In this talk, I give an overview of the chemical engineering curriculum at McMaster University as it relates to the 1.5 year process design sequence. The courses outside the design sequence were recently restructured and redesigned to create an environment with more modelling and algorithmic thinking/algorithmic problem solving. This includes a statistics course and a big data / machine learning course. The end result is that the design sequence is able to focus on state of the art tools and methods for process design because students receive many fundamental principles before the design sequence begins.

In the production process of coal chemical enterprises, there are factors such as dust, poisons, as well as toxic and harmful gases, which seriously restrict the safety and health of employees. It is urgent to strengthen research on occupational safety and health (OSH) of coal chemical enterprises. Research on the influencing factors is very important to improve the level of OSH in coal chemical enterprises. Therefore, this paper analyzed the factors affecting OSH of coal chemical enterprises from four aspects: “human⁻machine⁻environment⁻management„. Then, an influencing factor indicator system was constructed. The weights of the indicator were analyzed using the Analytic Network Process (ANP). On this basis, the primary and secondary indicators of the influencing factors were ranked. Subsequently, the weights of ANP were taken as the influence coefficient between variables, and the System Dynamics (SD) model of OSH control measures was established and analyzed. According to the weight... [more]

Since modeling and simulation are the two most effective tools that can be used in the design or analysis process, they play a vital role in developing such system. In many cases, they are the only possible means of making a safe engineering decision for a new concept of process for a large-scale system. Elsewhere, they are used as a critical element in the analysis of energy systems or to suggest a method of developing a novel and effective energy system model. Thus, in this study, simulations and test bed experiment were carried out to assess a low-power digital excitation system in order to validate its effectiveness. The excitation systems currently used by most of the power stations in the Republic of Korea were installed during the 1970s or 1980s. Unfortunately, it is difficult to seek technical assistance for them as they depend on foreign technologies, requiring a large sum to be paid when requesting one or more engineers to be dispatched. As such, technical updates have always... [more]

This work deals with the operation, modeling, simulation, and cost evaluation of two different cold storage systems for a single-family house in Italy, that differ from one another on the cold storage material. The two materials used to perform the numerical simulations of the cold storage systems are represented by cold water and a phase change material (PCM), and the numerical simulations have been realized by means of numerical codes written in Matlab environment. The main finding of the present work is represented by the fact that, for the considered user characteristics, and under the Italian electricity tariff policy, the use of a proper designed cold storage system characterized by an effective operation strategy could represent a viable solution from an economical point of view.

Power devices intended for high-voltage systems must be tested according to international standards, which includes the short-time withstand current test and peak withstand current test. However, these tests require very special facilities which consume huge amounts of electrical power. Therefore, mathematical tools to simulate such tests are highly appealing since they allow reproducing the electromagnetic and thermal behavior of the test object in a fast and economical manner. In this paper, a three-dimensional finite element method (3D-FEM) approach to simulate the transient thermal behavior of substation connectors is presented and validated against experimental data. To this end, a multiphysics 3D-FEM method is proposed, which considers both the connector and the reference power conductors. The transient and steady-state temperature profiles of both the conductors and connector provided by the 3D-FEM method prove its suitability and accuracy as compared to experimental data provid... [more]

Numerical simulation of shielding effectiveness (SE) of a perforated shielding enclosure is carried out, using the finite element method (FEM). Possibilities of model definitions and differences between 2D and 3D models are discussed. An important part of any simulation is verification of the model results—here the simulation result are verified in terms of convergence of the model in dependence on the degrees of freedom (DOF) and by measurements. The experimental method is based on measurement of electric field inside the enclosure using an electric field probe with small dimensions is described in the paper. Solution of an illustrative example of SE by FEM is shown and simulation results are verified by experiments.

This paper focuses on the space charge behavior in oil-paper insulation systems used in power transformers. It begins with the importance of understanding the space charge behavior in oil-paper insulation systems, followed by the introduction of the pulsed electrostatic technique (PEA). After that, the research progress on the space charge behavior of oil-paper insulation during the recent twenty years is critically reviewed. Some important aspects such as the environmental conditions and the acoustic wave recovery need to be addressed to acquire more accurate space charge measurement results. Some breakthroughs on the space charge behavior of oil-paper insulation materials by the research team at the University of Southampton are presented. Finally, future work on space charge measurement of oil-paper insulation materials is proposed.

This document addresses the development of a novel methodology to identify the actual maintenance factor of the luminaires of an outdoor lighting installation in order to assess their lighting performance. The method is based on the combined use of Radiance, a free and open-source tool, for the modeling and simulation of lighting scenes, and GenOpt, a generic optimization program, for the calibration of the model. The application of this methodology allows the quantification of the deterioration of the road lighting system and the identification of luminaires that show irregularities in their operation. Values lower than 9% for the error confirm that this research can contribute to the management of street lighting by assessing real road conditions.