Inverter-fed induction motors (IMs) contain a serious of current harmonics, which become severer under stator and rotor faults. The resultant fault components in the currents affect the monitoring of the motor status. With this background, the fault components in the electromagnetic torque under stator faults considering harmonics are derived in this paper, and the fault components in current harmonics under rotor faults are analyzed. More importantly, the monitoring based on the fault characteristics (both in the torque and current) is proposed to provide reliable stator and rotor fault diagnosis. Specifically, the fault components induced by stator faults in the electromagnetic torque are discussed in this paper, and then, fault components are characterized in the torque spectrum to identify stator faults. To achieve so, a full-order flux observer is adopted to calculate the torque. On the other hand, under rotor faults, the sidebands caused by time and space harmonics in the current... [more]

Large synchronous generators are the heart of the modern world, while producing the vast majority of the electric power consumed globally. Although they are robust devices, they are prone to degradation and failure. If such failures are not detected at an early stage, then the negative impact may be catastrophic in terms of financial costs, repair times, human lives and quality of life. This is the reason for continuous research in the field of condition monitoring aiming towards the reliable operation of synchronous generators. This paper proposes a novel technique for the diagnosis of the static eccentricity in synchronous generators. The proposed approach is off-line and non-intrusive, allowing the estimation of the fault severity with stator current measurements only. The performed work has been carried out with Finite Element Simulations and extensive experimental testing.

This paper presents a comparative study on the application of different neural network structures to early detection of electrical faults in induction motor drives. The diagnosis inference of the stator inter-turn short-circuits and broken rotor bars is based on the analysis of an axial flux of the induction motor. In order to automate the fault detection process, three different structures of neural networks were used: multi-layer perceptron, self-organizing Kohonen network and recursive Hopfield network. Tests were carried out for various levels of stator and rotor failures. In order to assess the sensitivity of the applied neural detectors, the tests were carried out for variable load conditions and for different values of the supply voltage frequency. Experimental results of the elaborated neural detectors are presented and discussed.

Faults between stator winding turns of synchronous generators have led to specific changes in the harmonic content of currents. In this paper, these changes are used to detect faults in variable-speed synchronous generators connected to three-level converters during their operation. Currents typically measured for control purposes are used to avoid installation of additional sensors. The neutral point current of the three-level converter is also evaluated under faults in the generator. Encoder-tuned dynamic filters based on Park transformation and Fourier coefficients together with low-pass filters are used to detect the selected harmonics under variable speeds. The geometric loci of these components are proposed as a method to distinguish between healthy and faulty conditions. Simulation and experimental data are used to test sensitivity, selectivity and detection time of the proposed technique for different fault types. Generalization for a different generator is also presented and t... [more]

Overhead lines that are exposed to the outdoors are susceptible to faults such as open conductors on weak points and disconnection caused by external factors such as typhoons. Arcs that occur during disconnection generate energy at a high heat of over 10,000 °C, requiring swift fault shut-off. However, most conventional fault detection methods to protect electrical power systems detect an overcurrent; thus, they can only detect faults after the line is disconnected and the cross-section of the line that generates the arc discharge makes contact with another line or the ground, causing a high risk of fire. Furthermore, in the case of ground faults owing to the disconnection of overhead lines, the load and the grounding impedance are not parallel. Therefore, in the case of the fault current not exceeding the threshold or a high impedance fault due to the high grounding impedance of the surrounding environment, such as grass or trees, it is difficult to determine overhead line faults with... [more]

Cointegration theory has been recently proposed for condition monitoring and fault detection of wind turbines. However, the existing cointegration-based methods and results presented in the literature are limited and not encouraging enough for the broader deployment of the technique. To close this research gap, this paper presents a new investigation on cointegration for wind turbine monitoring using a four-year SCADA data set acquired from a commercial wind turbine. A gearbox fault is used as a testing case to validate the analysis. A cointegration-based wind turbine monitoring model is established using five process parameters, including the wind speed, generator speed, generator temperature, gearbox temperature, and generated power. Two different sets of SCADA data were used to train the cointegration-based model and calculate the normalized cointegrating vectors. The first training data set involves 12,000 samples recorded before the occurrence of the gearbox fault, whereas the sec... [more]

This paper presents a statistical model for predicting the time-averaged total power consumption of an indoor swimming facility. The model can be a powerful tool for continuous supervision of the facility’s energy performance that can quickly disclose possible operational disruptions/irregularities and thus minimize annual energy use. Multiple linear regression analysis is used to analyze data collected in a swimming facility in Norway. The resolution of the original training dataset was in 1 min time steps and during the investigation was transposed both by time-averaging the data, and by treating part of the dataset exclusively. The statistically significant independent variables were found to be the outdoor dry-bulb temperature and the relative pool usage factor. The model accurately predicted the power consumption in the validation process, and also succeeded in disclosing all the critical operational disruptions in the validation dataset correctly. The model can therefore be appli... [more]

The induced draft (ID) fan is an important piece of auxiliary equipment in coal-fired power plants. Early fault detection of the ID fan can provide predictive maintenance and reduce unscheduled shutdowns, thus improving the reliability of the power generation. In this study, an adaptive model was developed to achieve the early fault detection of ID fans. First, a non-parametric monitoring model was constructed to describe the normal operating characteristics with the multivariate state estimation technique (MSET). A similarity index representing operation status was defined according to the prediction deviations to produce warnings of early faults. To deal with the model accuracy degradation because of variant condition operation of the ID fan, an adaptive strategy was proposed by using the samples with a high data quality index (DQI) to manage the memory matrix and update the MSET model, thereby improving the fault detection results. The proposed method was applied to a 300 MW coal-fi... [more]

The multiphase induction motor is considered to be the promising alternative to the conventional three-phase induction motor, especially in safety-critical applications because of its inherent fault-tolerant feature. Therefore, the attention of many researchers has been paid to develop different techniques for detecting various fault types of multiphase induction motors, to securely switch the control mode of the multiphase drive system to its post-fault operation mode. Therefore, several fault detection methods have been researched and adapted; one of these methods is the indices-based fault detection technique. This technique was firstly introduced to detect open-phase fault of multiphase induction motors. The main advantage of this technique is that its mathematical formulation is straightforward and can easily be understood and implemented. In this paper, the study of the indices-based fault detection technique has been extended to test its applicability in detecting some other sta... [more]

Exhaust gas recirculation (EGR) is a NOx reduction technology that can meet stringent environmental regulatory requirements. EGR blower systems must be used to increase the exhaust gas pressure at a lower rate than the scavenging air pressure. Electric motor drive systems are essential to rotate the EGR blowers. For the effective management of the EGR blower systems in smart ships, there is a growing need for predictive maintenance technology fused with information and communication technology (ICT). Since an electric motor accounts for about 80% of electric loads driven by the EGR, it is essential to apply the predictive maintenance technology of the electric motor to maximize the reliability and operation time of the EGR blower system. Therefore, this paper presents the predictive maintenance algorithm to prevent the stator winding turn faults, which is the most significant cause of the electrical failure of the electric motors. The proposed algorithm predicts the remaining useful li... [more]

To ensure the continuity of electric power generation for photovoltaic systems, condition monitoring frameworks are subject to major enhancements. The continuous uniform delivery of electric power depends entirely on a well-designed condition maintenance program. A just-in-time task to deal with several naturally occurring faults can be correctly undertaken via the cooperation of effective detection, diagnosis, and prognostic analyses. Therefore, the present review first outlines different failure modes to which all photovoltaic systems are subjected, in addition to the essential integrated detection methods and technologies. Then, data-driven paradigms, and their contribution to solving this prediction problem, are also explored. Accordingly, this review primarily investigates the different learning architectures used (i.e., ordinary, hybrid, and ensemble) in relation to their learning frameworks (i.e., traditional and deep learning). It also discusses the extension of machine learnin... [more]

Machine-learning diagnostic systems are widely used to detect abnormal conditions in electrical equipment. Training robust and accurate diagnostic systems is challenging because only small databases of abnormal-condition data are available. However, the performance of the diagnostic systems depends on the quantity and quality of the data. The training database can be augmented utilizing data augmentation techniques that generate synthetic data to improve diagnostic performance. However, existing data augmentation techniques are generic methods that do not include additional information in the synthetic data. In this paper, we develop a model-based data augmentation technique integrating computer-implementable electromechanical models. Synthetic normal- and abnormal-condition data are generated with an electromechanical model and a stochastic parameter value sampling method. The model-based data augmentation is showcased to detect an abnormal condition of a distribution transformer. Fir... [more]

Higher order spectra exhibit a powerful detection capability of low-energy fault-related signal components, buried in background random noise. This paper investigates the powerful nonlinear non-stationary instantaneous wavelet bicoherence for local gear fault detection. The new methodology of selecting frequency bands that are relevant for wavelet bicoherence fault detection is proposed and investigated. The capabilities of wavelet bicoherence are proven for early-stage fault detection in a gear pinion, in which natural pitting has developed in multiple pinion teeth in the course of endurance gearbox tests. The results of the WB-based fault detection are compared with a stereo optical fault evaluation. The reliability of WB-based fault detection is quantified based on the complete probability of correct identification. This paper is the first attempt to investigate instantaneous wavelet bicoherence technology for the detection of multiple natural early-stage local gear faults, based on... [more]

In the manufacture squirrel-cage rotors of asynchronous motors, a high standard of quality is required in every part of the production cycle. The die casting process usually creates porosity in the rotor bars. This most common defect in the rotor often remains hidden during the entire assembly of the machine and is usually only detected during final testing of the motor, i.e., at the end of the production process. This leads to unnecessary production costs. Therefore, the aim is to conduct a continuous control immediately after the rotor has been cast before further processing. In our paper, we are interested in selecting a suitable method of offline rotor diagnostics of an asynchronous motor that would be effective for these needs. In the first step, the selection of the method and its integration into the overall manufacturing process is carried out. The arrangement of the sensors and their calibration is then simulated on a 2D Finite Element Model of the rotor. The proposed offline... [more]

Photovoltaic power plants nowadays play an important role in the context of energy generation based on renewable sources. With the purpose of obtaining maximum efficiency, the PV modules of these power plants are installed in trackers. However, the mobile structure of the trackers is subject to faults, which can compromise the desired perpendicular position between the PV modules and the brightest point in the sky. So, the diagnosis of a fault in the trackers is fundamental to ensure the maximum energy production. Approaches based on sensors and statistical methods have been researched but they are expensive and time consuming. To overcome these problems, a new method is proposed for the fault diagnosis in the trackers of the PV systems based on a machine learning approach. In this type of approach the developed method can be classified into two major categories: supervised and unsupervised. In accordance with this, to implement the desired fault diagnosis, an unsupervised method based... [more]

The main goal of this paper is to review and evaluate how we can take advantage of state-of-the-art machine learning techniques and apply them in wind energy operation conditions monitoring and fault diagnosis, boosting wind turbines’ availability. To accomplish this, we focus our work on analysing the current techniques in predictive maintenance, which are aimed at acting before a major failure occurs using condition monitoring. In particular, we start framing the predictive maintenance problem as an ML problem to detect patterns that indicate a fault on turbine generators. Then, we extend the problem to detect future faults. Therefore, this review will consist of analysing techniques to tackle the challenges of each machine learning stage, such as data pre-processing, feature engineering, and the selection of the best-suited model. By using specific evaluation metrics, the expected final result of using these techniques will be an improvement in the early prediction of a future fault... [more]

The world’s energy consumption is outpacing supply due to population growth and technological advancements. For future energy demands, it is critical to progress toward a dependable, cost-effective, and sustainable renewable energy source. Solar energy, along with all other alternative energy sources, is a potential renewable resource to manage these enduring challenges in the energy crisis. Solar power generation is expanding globally as a result of growing energy demands and depleting fossil fuel reserves, which are presently the primary sources of power generation. In the realm of solar power generation, photovoltaic (PV) panels are used to convert solar radiation into energy. They are subjected to the constantly changing state of the environment, resulting in a wide range of defects. These defects should be discovered and remedied as soon as possible so that PV panels efficiency, endurance, and durability are not compromised. This paper focuses on five aspects, namely, (i) the vari... [more]

The health of the hydroelectric generator determines the safe, stable, and reliable operation of the hydropower station. In order to keep the hydroelectric generator in a better state of health and avoid accidents, it is crucial to detect its faults. In recent years, fault detection methods based on sound and vibration signals have gradually become research hotspots due to their high sensitivity, achievable continuous dynamic monitoring, and easy adaptation to complex environments. Therefore, this paper is a supplement to the existing state monitoring and fault diagnosis system of the hydroelectric generator; it divides the hydroelectric generator into two significant parts: hydro-generator and hydro-turbine, and summarizes the research and application of fault detect technology based on sound signal vibration in hydroelectric generator and introduces some new technology developments in recent years, and puts forward the existing problems in the current research and future development... [more]

In this work, a new approach was developed for the detection of engine misfire based on the long short-term memory recurrent neural network (LSTM RNN) using crank speed signal. The datasets are acquired from a six-cylinder-inline, turbo-charged diesel engine. Previous works investigated misfire detection in a limited range of engine running speed, running load or misfire types. In this work, the misfire patterns consist of normal condition, six types of one-cylinder misfire faults and fifteen types of two-cylinder misfire faults. All the misfire patterns are tested under wide range of running conditions of the tested engine. The traditional misfire detection method is tested on the datasets first, and the result show its limitation on high-speed low-load conditions. The LSTM RNN is a type of artificial neural network which has the ability of considering both the current input in-formation and the previous input information; hence it is helpful in extracting features of crank speed in w... [more]

This paper aims to develop an efficient pattern recognition method for engine fault end-to-end detection based on the echo state network (ESN) and multi-verse optimizer (MVO). Bispectrum is employed to transform the one-dimensional time-dependent vibration signal into a two-dimensional matrix with more impact features. A sparse input weight-generating algorithm is designed for the ESN. Furthermore, a deep ESN model is built by fusing fixed convolution kernels and an autoencoder (AE). A novel traveling distance rate (TDR) and collapse mechanism are studied to optimize the local search of the MVO and speed it up. The improved MVO is employed to optimize the hyper-parameters of the deep ESN for the two-dimensional matrix recognition. The experiment result shows that the proposed method can obtain a recognition rate of 93.10% in complex engine faults. Compared with traditional deep belief networks (DBNs), convolutional neural networks (CNNs), the long short-term memory (LSTM) network, and... [more]

This paper studies the problem of fault detection for continuous time linear switched systems in the presence of disturbance. For this purpose, a fault detection sliding mode observer approach is designed to generate the residual signal. To minimize the effect of disturbance from the residual, the problem is formulated into H∞ filtering technique to increase more robustness. To deal with the issue of the switched systems stability, the Lyapunov-Krasovskii functional method is utilized along with average dwell time, and linear matrix inequalities are formulated to derive the sufficient conditions. The residual signal is evaluated, and an adaptive threshold is computed for both modes of the switched system. Finally, a simulation example for a case study of boost converter and a numerical example with both abrupt and incipient faults are illustrated to prove the efficacy of the proposed method.

In this paper, a generalized sliding mode observer design method is proposed for the robust reconstruction of sensors and actuators faults in the presence of both unknown disturbances and uncertainties. For this purpose, the effect of uncertainty and disturbance on the system has been considered in generalized state-space form, and the LMI tool is combined with the concept of an equivalent output error injection method to reduce the effects of them on the reconstruction process. The upper bound of the disturbance and uncertainty are minimized in the design of the sliding motion so that the reconstruction of the faults will be minimized. The design method is applied for actuator faults in the generalized state-space form, and then with some suitable filtering, the method extends as sensors and actuators coincidentally faults. Since in the proposed approach, the state trajectories do not leave the sliding manifold even in simultaneous sensors and actuators faults, then the faults are rec... [more]

The paper concerns a significant problem in the diagnostics of industrial processes, which is the need to achieve high fault distinguishability. High distinguishability results in the generation of precise diagnoses that enable making appropriate security decisions. In the known approaches, the efforts to obtain high distinguishability are focused on the selection of an appropriate set of generated residuals. The paper presents a new method of diagnostic reasoning using the notation of faults/diagnostic signals’ relations in the form of a Fault Isolation System (FIS), which enables the use of multivalent diagnostic signals. In addition, the proposed method uses knowledge (usually incomplete) about the sequence of symptoms. Reasoning was carried out on the basis of simple, physically possible signatures, resulting from the FIS. Assumptions and a diagnostic algorithm are given. The reasoning algorithm works in a step-by-step manner, after observing further symptoms. In each reasoning ste... [more]

This paper presents a latent-space dynamic neural network (LSDNN) model for the multi-step-ahead prediction and fault detection of a geothermal power plant’s operation. The model was trained to learn the dynamics of the power generation process from multivariate time-series data and the effects of exogenous variables, such as control adjustment and ambient temperature. In the LSDNN model, an encoder−decoder architecture was designed to capture cross-correlation among different measured variables. In addition, a latent space dynamic structure was proposed to propagate the dynamics in the latent space to enable prediction. The prediction power of the LSDNN was utilized for monitoring a geothermal power plant and detecting abnormal events. The model was integrated with principal component analysis (PCA)-based process monitoring techniques to develop a fault-detection procedure. The performance of the proposed LSDNN model and fault detection approach was demonstrated using field data colle... [more]

The relationship between wind speed and the power produced by a wind turbine is expressed by its power curve. Power curves are commonly used to monitor the production performance of a wind turbine by asset managers to ensure optimal production. They can also be used as a tool to detect faults occurring on a wind turbine when the fault causes a decrease in performance. However, the wide dispersion of data generally observed around the reference power curve limits the detection performance of power curve-based techniques. Fault indicators, such as residuals, which measure the difference between the actual power produced and the expected power, are largely affected by this dispersion. To increase the detection performance of power-based fault detection methods, a hybrid solution of mono-multi-turbine residual generation is proposed in this paper to reduce the influence of the power curve dispersion. A new simulation framework, modeling the effect of wind nature (turbulent/laminar) on the... [more]