Various simulations have been conducted to understand the macroscopic behavior of particles in the solid-gas flow in rotating drums in the past. In these studies, the no-slip wall boundary condition and fixed restitution coefficient between particles were usually adopted. The paper presents a numerical study of the gas-solid flow in a rotating drum to understand the effect of the specularity coefficient and restitution coefficient on the hydrodynamic behavior of particles in the segregation process. The volume fraction, granular pressure, granular temperature and their relationships are examined in detail. The boundary conditions of the no-slip and specularity coefficient of 1 are compared. In the simulations, two different sizes of particles with the same density are considered and the Eulerian−Eulerian multiphase model and the kinetic theory of granular flow (KTGF) are used. The results reveal that the hydrodynamical behavior of the particles in the rotating drum is affected by the b... [more]

The link between hydrodynamics and biological process behavior of antibody-producing mammalian cell cultures is still not fully understood. Common methods to describe dependencies refer mostly to averaged hydrodynamic parameters obtained for individual cultivation systems. In this study, cellular effects and locally resolved hydrodynamics were investigated for impellers with different spatial hydrodynamics. Therefore, the hydrodynamics, mainly flow velocity, shear rate and power input, in a single- and a three-impeller bioreactor setup were analyzed by means of CFD simulations, and cultivation experiments with antibody-producing Chinese hamster ovary (CHO) cells were performed at various agitation rates in both reactor setups. Within the three-impeller bioreactor setup, cells could be cultivated successfully at much higher agitation rates as in the single-impeller bioreactor, probably due to a more uniform flow pattern. It could be shown that this different behavior cannot be linked to... [more]

This paper presents computational fluid dynamics (CFD) simulations of the flow around a horizontal axis hydrokinetic turbine (HAHT) found in the literature. The volume of fluid (VOF) model implemented in a commercial CFD package (ANSYS-Fluent) is used to track the air-water interface. The URANS SST k-ω and the four-equation Transition SST turbulence models are employed to compute the unsteady three-dimensional flow field. The sliding mesh technique is used to rotate the subdomain that includes the turbine rotor. The effect of grid resolution, time-step size, and turbulence model on the computed performance coefficients is analyzed in detail, and the results are compared against experimental data at various tip speed ratios (TSRs). Simulation results at the analyzed rotor immersions confirm that the power and thrust coefficients decrease when the rotor is closer to the free surface. The combined effect of rotor and support structure on the free surface evolution and downstream velocitie... [more]

Computational fluid dynamics (CFD) was utilized to investigate the deposition process and printability of rice paste. The rheological and preliminary printing studies showed that paste formed from rice to water ratio (100:80) is suitable for 3D printing (3DP). Controlling the ambient temperature at 47±5 °C also contributed to improving the printed sample’s structural stability. The viscoelastic simulation indicated that the nozzle diameter influenced the flow properties of the printed material. As the nozzle diameter decreased (1.2 mm to 0.8 mm), the die swell ratio increased (13.7 to 15.15%). The rise in the swell ratio was a result of the increasing pressure gradient at the nozzle exit (5.48×106 Pa to 1.53×107 Pa). The additive simulation showed that the nozzle diameter affected both the residual stress and overall deformation of the sample. CFD analysis, therefore, demonstrates a significant advantage in optimizing the operating conditions for printing rice paste... [more]

A screw reactor is a promising apparatus for decontaminating radioactive graphite waste by uniform gasification under ambient air. However, developing the design equation for a screw reactor is difficult due to the reactor’s fundamentally intricate gas and solid interactions. In this study, we performed three-dimensional computational fluid dynamics simulations to predict and characterize the graphite particles that flow through the screw reactor and are thermally gasified. This was done using the Eulerian single-fluid approach coupled with the experimentally established kinetic model for graphite gasification. The numerical results show that the counter-rotating flow, generated along the rotating screw of the reactor by the relative motion of the reactor wall to the rotating screw, mixes particles spatially and reduces their axial velocity. The diameter of the feed graphite particles can be reduced by as much as 28% depending on the screw rotating velocity and the temperature of the r... [more]

Spent grains from microbreweries are mostly formed by malting barley (or malt) and are suitable for a further valorization process. Transforming spent grains from waste to raw materials, for instance, in the production of nontraditional flour, requires a previous drying process. A natural convection solar dryer (NCSD) was evaluated as an alternative to a conventional electric convective dryer (CECD) for the dehydration process of local microbrewers’ spent grains. Two types of brewer’s spent grains (BSG; Golden ale and Red ale) were dried with both systems, and sustainability indices, specific energy consumption (eC), and CO2 emissions were calculated and used to assess the environmental advantages and disadvantages of the NCSD. Then, suitable models (empirical, neural networks, and computational fluid dynamics) were used to simulate both types of drying processes under different conditions. The drying times were 30−85 min (depending on the drying temperature, 363.15 K and 333.15 K) and... [more]

Heat transfer is a crucial aspect of thermochemical conversion of pulverized fuels. Over-predicting the heat transfer during heat-up leads to under-estimation of the ignition time, while under-predicting the heat loss during the char conversion leads to an over-estimation of the burnout rates. This effect is relevant for dense particle jets injected from dense-phase pneumatic conveying. Heat fluxes characteristic of such dense jets can significantly differ from single particles, although a single, representative particle commonly models them in Euler−Lagrange models. Particle-resolved direct numerical simulations revealed that common representative particles approaches fail to reproduce the dense-jet characteristics. They also confirm that dense clusters behave similar to larger, porous particles, while the single particle characteristic prevails for sparse clusters. Hydrodynamics causes this effect for convective heat transfer since dense clusters deflect the inflowing fluid and shiel... [more]

To realize a carbon negative power production technology, it is interesting the option of coupling a Chemical Loping Combustor to a gas turbine. The development of this technology foreseen in the project GTCLC-NEG has some technical barriers, the most important of which is the operation of the chemical looping combustor at high temperature and high pressure conditions. To overcome these limits CFD modeling can be performed to optimize the behavior of the combustor and its design process. This work models the FUEL reactor of a chemical looping combustion plant working in batch mode and based on the reactor available at the Instituto de Carboquimica in Zaragoza, Spain. It is used an oxygen carrier mainly based on 60% mass Fe2O3 and 40% mass Al2O3. Biomethane is fed to the bottom of the fluidized bed with different velocities and mass flows and the composition of the gases at the outlet of the fuel reactor is measured. The results show that it is possible to model a 2 min duration reducti... [more]

A mathematical modeling approach was used to test different design modifications in a flash smelting settler to reduce the copper losses in slag, which is economically disadvantageous for copper processing using the pyrometallurgical route. The main purpose of this study was to find ways to reduce copper losses in slag by improving the settling and coalescence of copper matte droplets, in particular, the smallest droplet sizes of ≤100 µm. These improvements inside the flash smelting (FS) settler were targeted through different settler design modifications. Three different design schemes were tested using the commercial computational fluid dynamics (CFD) software, Ansys Fluent. These settler design modification schemes included the impact of various baffle types, positioning, the height inside the settler, and settler bottom inclinations. Simulations were carried out with and without coalescence and the results were compared with normal settler design. The results revealed that the sett... [more]

A prediction method applicable to erosion-prone areas of fluorine chemical pipelines is herein proposed. By summarizing the common working conditions in the fluorine chemical industry, a computational fluid dynamics (CFD) model for industrial pipelines is established, and three-dimensional numerical calculations of the flow field in the pipelines are carried out to analyze the characteristics of the hydrodynamic parameters and phase distribution in the flow field, as well as the erosion rate distribution in different areas of the pipelines. The areas in the pipeline that are susceptible to erosion are predicted based on the results. The method has universal applicability and has been applied in many large petrochemical companies. It achieves the function of predicting the areas of severe pipeline erosion in a scientifically sound manner. This paper also details the application of the method in a distillation oil and gas pipeline of a large oil and gas company in western China.

Taking the closed modification of an open sump of a water treatment pump station as the research background, the hydraulic design criteria for the closed modification of the sump are put forward by combining numerical simulation, model test. Based on CFD technology, a water pumping station including closed sump, bellmouth, impeller, guide vane, elbow and outlet sump is simulated, and the hydraulic performance of the schemes under different parameters is analyzed and compared. The top floor clearance, width, back wall distance, and floor clearance of the sump are optimized hydraulically, and the hydraulic design criteria of the closed sump are obtained. The results show that when the recommended optimization parameters of the closed sump in this study are that the top floor height HD is 0.9 DL, the width B is 3.0 DL, the back wall distance T is from 0.4 DL, and the floor clearance C is 0.75 DL, the internal flow pattern and hydraulic of the closed sump is better. (DL is the diameter of... [more]

The three products hydrocyclone screen (TPHS), a branch of the hydrocyclone, effectively removes the fish-hook effect, which has been used in the industrial field. The current cylindrical screen in the TPHS generates the characteristic flow known as the screen underflow, which has a significant impact on device performance. To investigate the flow behaviour of the fluid passing through the screen, a combination of a dynamic analysis and a numerical simulation was used. The permeating process in the TPHS was abstracted by a simple fan mode in this work to generate the flow-rate equations and the driving-force models. The pressure difference was the driving force for the screen penetration in the ideal fluid, but it also included a viscous force in the viscous fluid. Furthermore, at the same inlet velocity, the viscous fluid had a higher flow rate than the ideal, indicating that the viscosity promoted the fluid penetration. Meanwhile, as the inlet velocity increased, the mass flow of the... [more]

This paper presents the development of prediction models for pressure loss and classification efficiency in classifiers. Classifiers belong to one of the most important classification devices in gas particle processing and a fast and accurate determination of pressure loss and cut size is of great interest. The first model developed in this work allows the calculation of pressure loss as a function of geometric and operational parameters. It is based on a number of measured values that are obtained from previous numerical simulations (CFD). The maximum deviation of the model is less than 20% and the model operates in real time. However, the model requires calibration for each type of classifier. The second model for classification efficiency is based on a simplified two-dimensional approach in which the flow profile and particle trajectories are determined exclusively for the area between two classifier blades. The model is applicable for all geometrical and operational parameters and... [more]

In recent years, there has been an increased interest in the old NACA four-digit series when designing wind turbines or small aircraft. One of the airfoils frequently used for this purpose is the NACA 0018 profile. However, since 1933, for over 70 years, almost no new experimental studies of this profile have been carried out to investigate its performance in the regime of small and medium Reynolds numbers as well as for various turbulence parameters. This paper discusses the effect of the Reynolds number and the turbulence intensity on the lift and drag coefficients of the NACA 0018 airfoil under the low Reynolds number regime. The research was carried out for the range of Reynolds numbers from 50,000 to 200,000 and for the range of turbulence intensity on the airfoil from 0.01% to 0.5%. Moreover, the tests were carried out for the range of angles of attack from 0 to 10 degrees. The uncalibrated γ−Reθ transition turbulence model was used for the analysis. Our research has shown that a... [more]

In this work, the GEneralised Multifluid Modelling Approach (GEMMA) is applied to the simulation of liquid−liquid extraction in a Rotating Disc Column (RDC) and a Pulsed Sieve-plate Extraction Column (PSEC). A mass transfer modelling methodology is developed, in which the multiphase flows, droplet size distribution and dispersed phase holdup predicted with computational fluid dynamics are coupled to mass transfer correlations to predict the overall mass transfer. The numerical results for the stage-averaged dispersed phase holdup, Sauter mean droplet diameter and axial solute concentration in the RDC and PSEC agree with experimental observations. The proposed modelling method provides an accurate predictive tool for complex multiphase flows, such as those observed in intensified liquid−liquid extraction, and provides an alternative approach to column design using empirical correlations or pilot plant study.

This study used Computational Fluid Dynamics (CFD) to simulate and analyze the working fluid in magnetic centrifugal refrigerant compressors using R-134a to mixed refrigerant: R-513A and HFO (Hydrofluoroolefins) Hydrofluoroolefin refrigerant: R-1234yf, and the impact on integrated part-load performance, Integrated Part Load Value (IPLV) and internal flow field. This study used a single-stage 280 USRT maglev centrifugal refrigerant compressor as a simulation model. Three different refrigerants were used: R-134a, R-513A, and R-1234yf, as presented in the National Institute of Standards and Technology (NIST) real gas database. The refrigerant was used to set the IPLV working conditions and change the compressor speed and mass flow rate to simulate the compressor’s characteristic curve after replacing the refrigerant. The compressor working conditions were the fixed refrigeration cycle condensation and evaporation following the same capacity standards. This study used the CFD software by A... [more]

The generalized multifluid modelling approach (GEMMA) has been developed to handle the multiplicity of flow regimes and the coexistence of interfaces of largely different scales in multiphase flows. The solver, based on the OpenFOAM reactingEulerFoam family of solvers, adds interface resolving-like capabilities to the multifluid solver in the cells occupied by large interfaces. In this paper, GEMMA is further developed to predict stratified and slug flow regimes in horizontal ducts. The suppression of the turbulence and the wall-like behaviour of large interfaces is modelled with an additional dissipation source. This enables an accurate prediction of the velocity and of the turbulence kinetic energy in a stratified channel flow and the capturing of the formation and the travel of liquid slugs in an annulus. Large interfaces are identified and tracked, not only in the smooth and wavy stratified regimes but also in the much more perturbed interfaces of liquid slugs. The present work con... [more]

An air curtain machine is used in the entrances and exits of public places where air conditioners are used. The high-speed centrifugal or axial fan blows out the air, creating an airflow barrier to prevent air convection inside and outside, reducing air conditioning losses, and maintaining the indoor air quality by preventing dust, insects, and harmful gases from entering the room. Observation of the airflow behavior was conducted using CFD simulation, to explore whether it has a blocking effect, and the air curtain principle was applied to the air purification equipment. It is mainly composed of several rows of arrayed hole air outlets to form a multi-composite air wall. The airflow on the two sides, or below, can be blocked by the composite air wall and integrated into the main airflow, so that the air walls will not affect each other, and form a barrier effect to prevent infection. This research includes the measurement of impedance characteristics for three layers of filters made o... [more]

The high intensity of solar radiation and long sunshine time in the Turpan area lead to the necessity of sunshade construction. Sunshade components can effectively block direct solar radiation and the secondary heating of buildings. Through the analysis of the importance and sensitivity of sunshade components, it was found that the importance of sunshade components accounts for the largest proportion of multi-parameters, and the sensitivity of sunshade components accounts for about 60% of the total. At the same time, the change in sunshade length has an important influence on the proportion of air conditioning energy consumption and space comfort when the sunshade length reached the 0.6 m−0.8 m range. The energy consumption curve of air conditioning no longer decreased and tended to be horizontal, which showed that a sunshade could effectively reduce the energy consumption of air conditioning, while the PMV comfort curve gradually increased and tended to be horizontal, indicating that... [more]

In order to enhance the hydraulic performance of the volute pump, the Kriging model and genetic algorithm (GA) were used to optimize the 3D diffuser of the volute pump, and the hydraulic performance of the optimized model was compared and analyzed with the original model. The volute pump diffuser model was parameterized by BladeGen software. A total of 14 parameters such as the distance between the leading and trailing edges and the central axis, and the inlet and outlet vane angle were selected as design variables, and the efficiency under the design condition was taken as the optimization objective. A total of 70 sets of sample data were randomly selected in the design space to train and test the Kriging model. The optimal solution was obtained by GA. The shape and inner flow of the optimized diffuser were compared with those of the original diffuser. The research results showed that the Kriging model can effectively establish the high-precision mathematical function between the desi... [more]

A new model of particle entrapment during continuous casting of steel is presented, which includes the effects of multiphase flow from argon gas injection and thermal buoyancy from superheat in the strand. The model simulates three different capture mechanisms, including capture by solidified hooks at the meniscus, entrapment between dendrites, and engulfment by the surrounding of large particles. The fluid flow and bubble capture results are validated with plant measurements, including nail board dipping tests and ultrasonic tests, respectively, and good agreement is seen. Results suggest that the superheat has a negligible effect on the flow in the mold region. However, higher (30 K) superheat causes a more complex flow in the lower strand by creating multiple recirculation zones due to the thermal buoyancy effects. This causes less penetration deep into the strand, which leads to fewer and shallower particle captures. Lower (10 K) superheat may enable significant top surface freezin... [more]

The influence of the different properties of the gas diffusion layer (GDL) on the operation of a liquid-cooled, proton-exchange polymer electrolyte fuel cell (PEMFC) has been studied in this work. Three-dimensional numerical simulations (CFD) have been conducted to compare several commercial GDLs with different properties, analyzing their influence on the cell performance. Specifically, four GDLs (AvCarb P-75, SIGRACET 34BC, SIGRACET 34BA and Toray TGP-H-090) have been studied, two of them including a microporous layer (MPL). The effect of the MPL has been inspected by contrast of the results obtained with the same GDL, with or without MPL. Potentiostatic boundary conditions have been applied, varying the electric potential between 1.05 and 0.35 V to obtain a representative i−V curve with enough resolution. Detailed postprocessing tasks were carried out to gain a deeper understanding on the phenomena occurring within the cell for each GDL. It can be concluded from this work that a high... [more]

The structure and dynamics of a reciprocating pump liquid end affect the volumetric efficiency and net positive suction head. To match the kinematics with theoretical parameters, reciprocating pump valve motion and flow visualization tests and computational fluid dynamics (CFD) analyses were performed on a wing-guided bevel discharge valve in a horizontal quintuple single-acting reciprocating pump. The valve motion test results showed that the maximum pump valve displacement and the pump valve opening and closing durations were approximately 8.3 mm, 29 ms, and 38 ms, respectively. The corresponding flow visualization test results were 11.4 mm, 9.5 ms, and 35.5 ms. The valve closing durations obtained from the valve motion and flow visualization tests are approximately twice as high as the U-Adolph prediction. The maximum displacement obtained from the valve motion test is consistent with the U-Adolph prediction. Three-dimensional CFD analyses were performed to investigate the flow stat... [more]

Hydrokinetic turbine deployment in inland water reticulation systems such as irrigation canals has potential for future renewable energy development. Although research and development analysing the hydrodynamic effects of these turbines in tidal applications has been carried out, inland canal system applications with spatial constraints leading to possible blockage and backwater effects resulting from turbine deployment have not been considered. Some attempts have been made to develop backwater models, but these were site-specific and performed under constant operational conditions. Therefore, the aim of this work was to develop a generic and simplified method for calculating the backwater effect of HK turbines in inland systems. An analytical backwater approximation based on assumptions of performance metrics and inflow conditions was tested using validated computational fluid dynamics (CFD) models. For detailed prediction of the turbine effect on the flow field, CFD models based on R... [more]

Inhalation therapy involving a pressurized metered-dose inhaler (pMDI) is one of the most commonly used and effective treatment methods for patients with asthma. The purpose of this study was to develop a computational fluid dynamics (CFD) model to characterize aerosol flow issued from a pMDI into a simulated mouth−throat geometry. The effects of air flow rate and cone angle were analyzed in detail. The behaviour of the multiphase flow initiated at the inhaler actuation nozzle and extended through the mouth−throat airway was simulated based on the Eulerian-Lagrangian discrete phase model, with the k-ω model applied for turbulency. We validated our model against published experimental measurements and cover the hydrodynamic aspect of the study. The recirculation we observed at the 90° bend inside the mouth−throat airway resulted in the selective retention of larger diameter particles, and the fluid flow patterns were correlated with drug deposition behaviour. Enhancing air flow rates up... [more]