The CFD/DEM approach was used for investigating the forces playing a role in a furnace raceway formation and stability. The configuration is an actual pilot-scale hot blast furnace filled only with coke particles. In such a system, the raceway was unstable, with successively a growing phase and a collapse. The CFD/DEM numerical simulations were coupled with a core-shrinking model to mimic coke particle combustion. However, the kinetic reactions and heat transfers were not numerically predicted. Instead, the characteristic combustion timescale of one coke particle was imposed, and the combustion zone was adjusted to match the global combustion measured in the pilot-scale experiment. The results showed that the standard contact model was not enough to resist the pressure exerted by the granular weight on the raceway. However, the addition of a cohesive force, through the Johnson-Kendall-Roberts (JKR) model, allowed the qualitative reproduction of the gas pressure fluctuations and the col... [more]

This study examines the connections between various fracture indicators and production data with an example from one of the giant fields in the Middle East producing complex fractured carbonate lithologies. The field under study hosts two reservoirs with a long development and production history, including carbonates from the Asmari and Bangestan Formations. A fracture intensity map was generated based on the interpretation of image logs from 28 wells drilled within the field. Mud loss data were collected and mapped based on the geostatistical Gaussian Random Function Simulation (GRFS) algorithm. Maximum curvature maps were generated based on Asmari structural surface maps. Comparing the results shows a good agreement between the curvature map, fault distribution model, mud loss map, fracture intensity map, and productivity index. The results of image log interpretations led to the identification of four classes of open fractures, including major open fractures, medium open fractures,... [more]

This study presents a numerical simulation of a pump’s performance during a power-cut event and connected hazards resulting from the failure of non-return flap valves. The vertical mixed-flow pumps with suction bells were mounted inside the suction basins of a pumping station. Different regimes of the pump operation during the time were analyzed based on the pump’s 4-quadrant characteristics and the dynamics of rotating parts in the pump, gearbox and electric engine. The resulting development of flow rates, rotor speed and forces in the course of time were used to analyze the hazards of failure of any pumping system component and the flooding of the suction object and its surroundings. The presented results show a deep insight into the flow phenomena in vertical mixed-flow pumps with suction bells during the runaway process and confirm that the developed methodology can be successfully applied to monitor the critical regimes in a pumping station in real time. The simulations were verif... [more]

Forest fires have emerged as a significant global concern, exacerbated by both global warming and the expanding human population. Several adverse outcomes can result from this, including climatic shifts and greenhouse effects. The ramifications of fire incidents extend widely, impacting human communities, financial resources, the natural environment, and global warming. Therefore, timely fire detection is essential for quick and effective response and not to endanger forest resources, animal life, and the human economy. This study introduces a forest fire detection approach utilizing transfer learning with the YOLOv8 (You Only Look Once version 8) pretraining model and the TranSDet model, which integrates an improved deep learning algorithm. Transfer Learning based on pre-trained YoloV8 enhances a fast and accurate object detection aggregate with the TranSDet structure to detect small fires. Furthermore, to train the model, we collected 5200 images and performed augmentation techniques... [more]

In order to improve the accuracy of a solar-powered punch card car’s movement on a designated route and reduce positional deviations during its operation, a solar-powered punch card car with a single cam as the steering guidance mechanism was designed. The car adopts a three-wheel structure. The transmission mechanism, steering mechanism, driving mechanism, and regulating mechanism of the car were analyzed. The kinematics model of the car was established and the motion characteristics of the car were obtained. By analyzing the relationship between the steering angle of the car and the curvature radius of its travel route, the front wheel angle of the car at each position was calculated using MATLAB R2020a. This allowed us to establish the relationship between the front wheel angle and the displacement of the steering push rod, which was further converted into the theoretical contour line of the cam. Subsequently, the theoretical contour line of the cam was completed and envelope correc... [more]

This paper investigates the heat transfer performance of flow boiling in microchannels under the dual effect of gravity and surface modification through both experimental studies and mechanistic analysis. Utilizing a test bench with microchannels featuring surfaces of varying wettability levels and adjustable flow directions, multiple experiments on R134-a flow boiling heat transfer under the effects of gravity and surface modification were conducted, resulting in 1220 sets of experimental data. The mass flux ranged from 735 kg/m2s to 1271 kg/m2s, and the heating heat flux density ranged from 9 × 103 W/m2 to 46 × 103 W/m2. The experimental results revealed the differences in the influence of different gravity and surface modification conditions on heat transfer performance. It was found that the heat transfer performance of super-hydrophilic surfaces in horizontal flow is optimal and more stable heat transfer performance is observed when gravity is aligned with the flow direction. And... [more]

To enhance the oxygen guarantee capacity in high altitude areas and address the challenges of traditional pressure swing adsorption oxygen generation fixed equipment with large volume and multiple device modules, a novel single-reversible-pump single-bed vacuum pressure swing adsorption (VPSA) oxygen generation process was proposed and simulated. This study investigated the effects of purge on oxygen productivity, purity, recovery, and energy consumption, determining that the optimum ratio of total oxygen in the purge gas to the total oxygen in the feed gas (P/F) was 0.176. A set of principle prototypes was developed and validated in plains. The process performance was then simulated and studied at altitudes of 3000 m, 4000 m, and 5000 m. Finally, the optimization was carried out by adjusting the product flow rate and feed flow rate, revealing that the best performance can be achieved when the oxygen purity exceeded 90% with lower energy consumption or larger productivity than the opti... [more]

The development of sustainable biofuels can help to reduce the reliance on fossil fuels and mitigate the impact of climate change. This study analyzes bioethanol production from agro-forestry residual biomass, namely eucalyptus residues and corn stover. The study includes process simulation using Aspen Plus software, followed by economic analysis and life cycle assessment (LCA) with the help of SimaPro software and by applying the environmental footprint (EF) 3.0 method. The economic analysis on the biorefinery’s economic viability, equipment, and production costs reveals a positive decision for bioethanol production from eucalyptus residues due to logistical and transportation costs. The minimum ethanol selling price (MESP) obtained was 2.19 €/L and 2.45 €/L for eucalyptus residues and corn stover, respectively. From the LCA with a functional unit of 1 MJ of ethanol, bioethanol production from eucalyptus residues results in a single score impact of 37.86 µPt, whereas for corn stover,... [more]

Horizontal-well multi-cluster fracturing is one of the most important techniques for increasing the recovery rate in unconventional oil and gas reservoir development. However, under the influence of complex induced stress fields, the mechanism of interaction and propagation of fractures within each segment remains unclear. In this study, based on rock fracture criteria, combined with the boundary element displacement discontinuity method, a two-dimensional numerical simulation model of hydraulic fracturing crack propagation in a planar plane was established. Using this model, the interaction and propagation process of inter-cluster fractures under different fracturing sequences within horizontal well segments and the mechanism of induced stress field effects were analyzed. The influence mechanism of cluster spacing, fracture design length, and fracture internal pressure on the propagation morphology of inter-cluster fractures was also investigated. The research results indicate that, w... [more]

In this paper, computational fluid dynamics (CFD) numerical simulation is employed to analyze and discuss the effect of obstacle gradient on the flame propagation characteristics of premixed hydrogen/air in a closed chamber. With a constant overall volume of obstacles, the obstacle blocking rate gradient is set at +0.125, 0, and −0.125, respectively. The study focuses on the evolution of the flame structure, propagation speed, the dynamic process of overpressure, and the coupled flame−flow field. The results demonstrate that the flame front consistently maintains a jet flame as the obstacle gradient increases, with the wrinkles on the flame front becoming increasingly pronounced. When the blocking rate gradients are +0.125, 0, and −0.125, the corresponding maximum flame propagation speeds are measured at 412 m/s, 344 m/s, and 372 m/s, respectively, indicating that the obstacle gradient indeed increases the flame propagation speed. Moreover, the distribution of pressure is closely relat... [more]

Deformation of ultra-deep pit walls and surrounding geotechnical bodies due to engineering disturbances typically shows intricate spatiotemporal patterns. In this study, deformations at critical steps of the construction process were first numerically simulated by Midas GTS NX, and this was followed by lab-scale geophysical model tests of the entire process of the pit construction. Data on deformation obtained from numerical simulations and lab-scale geophysical model tests were compared with those obtained from a dynamic monitoring scheme in the field to analyze the characteristics of the deformation and evolution of the pit wall. This was used to derive a generally applicable theoretical expression to predict variations in the horizontal displacements.

During the operation of non-clogging pumps, the flexible long fiber is prone to clogging and winding during the flow process, which can result in damage to the non-clogging pump, so a numerical simulation method of a solid−liquid two-phase flow in a non-clogging pump with a flexible long fiber is proposed in this paper. The unsteady numerical simulation of the two-phase flow of a single flexible fiber with different densities, lengths and diameters in a double-blade non-clogging pump was carried out to study the influence of fiber parameters on fiber transport capability. The results show that at a density of 920 kg/m3, 300 kg/m3 and 732 kg/m3, the transport capability of flexible fibers decreases successively, and the transport time T0 is 0.32 s, 0.36 s and 0.48 s, respectively. The transport capability of flexible fibers with a length of 150 mm, 200 mm and 250 mm decreases successively, and the transport time T0 is 0.34 s, 0.48 s and 0.96 s, respectively. The transport time T0 is 0.4... [more]

The co-gasification of coal and biomass offers numerous benefits, including improved gasification efficiency, reduced pollution emissions, and the utilization of renewable resources. However, there is a lack of comprehensive research on the synergistic effects of, and influence parameters on, coal−biomass co-gasification. This study employs Aspen Plus simulations to investigate the co-gasification behavior of coal and corn straw, focusing on the synergistic effects and the impact of various operating conditions. A synergistic coefficient is defined to quantify the interactions between the feedstocks. Sensitivity analyses explore the effects of gasification temperature (800−1300 °C), coal rank (lignite, bituminous, anthracite), biomass mass fraction (0−50%), oxygen-to-carbon ratio, and steam-to-carbon ratio on the synergistic coefficients of effective syngas content (CO + H2), specific oxygen consumption, specific fuel consumption, and cold gas efficiency. The results reveal an optimal... [more]

Energy consumption is one of the important indicators of green development. The pressure drop and the particle kinetic energy loss in the pipe bend result in high energy consumption of wheat pneumatic conveying. In this paper, the CFD-DEM method is used to study the characteristics of flow field in horizontal pipe bend. The results show that the particles converge together under the force of the curved pipe wall to form a particle rope. With increasing pipe bend ratio R/D, the aggregation of particle bundles becomes stronger and the particle spiral phenomenon decreases. The particles impact the pipe wall at an angular position of θ = 30−60° around the bend, and their velocity decreases slowly under the friction resistance of the pipe wall. The velocity loss caused by particles impacting on the pipe wall increases with increasing initial velocity. When the particle mass flow rate is 1.26 kg/s and the gas velocity is 10 m/s, the pressure drop in the bend decreases and then increases with... [more]

The gas-liquid flow and oxygen content in a pressurized leaching stirred tank significantly influence the chemical reaction rates, while the specific dynamics of gas-liquid flow in the sulfuric acid system remain largely unexplored. In this study, a mathematical model of gas-liquid flow within a stirred tank is developed using the Euler-Euler approach, with the turbulence and drag force models being validated against experimental data. Utilizing this validated and reliable model, this study investigates the impacts of the sulfuric acid concentration, baffles, air inlet velocity, and bubble diameter on the flow field and gas holdup in a two-phase system consisting of a sulfuric acid solution and oxygen. The findings indicate that introducing a specific concentration of sulfuric acid decreases the solution velocity and increases the gas holdup within the tank. However, once the sulfuric acid concentration reaches a certain threshold, further increases have a diminished effect on the gas-... [more]

Biaxial compression tests based on an elliptical tunnel were conducted to study the failure characteristics and the meso-crack evolution mechanism of tunnels with different cross-sections constructed in sandstone. The progressive crack propagation process around the elliptical tunnel was investigated using a real-time digital image correlation (DIC) system. Numerical simulations were performed on egg-shaped, U-shaped, and straight-walled arched tunnels based on the mesoscopic parameters of the elliptical tunnel and following the principle of an equal cross-sectional area. The meso-crack evolution and stress conditions of the four types of tunnels were compared. The results show that (1) fractures around an elliptical tunnel were mainly distributed at the end of the long axis and mainly induce slabbing failure, and the failure mode is similar to a V-shaped notch; (2) strain localization is an important characteristic of rock fracturing, which forebodes the initiation, propagation, and c... [more]

Electric desalination units in the crude oil refining process are becoming increasingly important with the growing trend towards heavy and poor crude oils. The oil−water mixing effect of the static mixer plays a crucial role in the electric desalination process. The present study investigated the effect of various variables, such as mixer type, number of mixing elements, washing water consumption, and oil viscosity and density on the oil−water mixing efficiency of a static mixer. In addition, this study also analyzed the effect of these variables on the salt washing process that occurs during mixing using a kinetic equation for the dissolution of inorganic salts. The results showed that the number of mixing elements was the most significant variable, followed by the amount of washing water injected. The density of the crude oil had a negligible effect. Based on these results, the use of four mixing elements in the SMX static mixer was recommended. The injection of washing water should... [more]

In the process of water displacing oil within mobile pipelines, it is common that the oil tends to accumulate at the elevated sections of inclined pipelines, leading to an issue of residual oil accumulation. In this paper, the mechanism of carrying accumulated oil out of the pipeline with water flow is discussed. Taking the residual oil layer in down-hill pipelines as a research object, a hydrodynamic model of the water-oil displacement process is established based on the theory of liquid−liquid two-phase flow and the application of the momentum transfer equation. It has been found that the use of this model can enhance the computational speed by 15% without affecting the accuracy of the calculations. Subsequently, the model is used to analyze the impact of different initial water-phase velocities, inclination angles, initial oil-phase heights, and pipeline diameters on the oil-carrying process of water flow. The results indicate that increasing the initial water-phase velocity, the an... [more]

This study delves into computational fluid dynamics (CFDs) predictions for SiO2−water nanofluids, meticulously examining both single-phase and two-phase models. Employing the finite volume approach, we tackled the three-dimensional partial differential equations governing the turbulent mixed convection flow in a horizontally corrugated channel with uniform heat flux. The study encompasses two nanoparticle volume concentrations and five Reynolds numbers (10,000, 15,000, 20,000, 25,000, and 30,000) to unravel these intricate dynamics. Despite previous research on the mixed convection of nanofluids using both single-phase and two-phase models, our work stands out as the inaugural systematic comparison of their predictions for turbulent mixed convection flow through this corrugated channel, considering the influences of temperature-dependent properties and hydrodynamic characteristics. The results reveal distinct variations in thermal fields between the two-phase and single-phase models, w... [more]

Propylene glycol methyl ether acetate (PGMEA) serves as a crucial solvent in semiconductor and display material processes, demanding high purity and low acidity. Despite its significance, its conventional synthesis method using homogeneous catalysts requires extensive purification. Our study explores the use of Amberlyst-15, a stable solid catalyst, to streamline this process. Through batch reactions with a 1:1 reactant ratio at various temperatures and modeling using an integrated reaction rate equation, we obtained kinetic parameters. These parameters were used to predict the kinetics under different reactant ratios and different catalyst amounts, and the predictions match well with experimental results, especially when we used the catalyst amount scaled by the amount of the limiting reactant (PGME) rather than the total amount of the reactants. This highlights the importance of reporting kinetic parameters with proper scaling for catalyst used. Furthermore, we integrated these param... [more]

This research paper presents a comprehensive study on the combustion of wheat straw pellets in a 10 kW fixed-bed reactor through a Computational Fluid Dynamics (CFDs) simulation and experimental validation. The developed 2D CFDs model in ANSYS meshing simulates the combustion process in ANSYS Fluent software 2021 R2. The investigation evaluates key parameters such as equivalence ratio, heating value, and temperature distribution within the reactor to enhance gas production efficiency. The simulated results, including combustion temperature and produced gases (CO2, CO, CH4), demonstrate a significant agreement with experimental combustion data. The impact of the equivalence ratio on the conversion efficiency and lower heating value (LHV) is systematically explored, revealing that an equivalence ratio of 0.35 is optimal for maximum gas production efficiency. The resulting producer gas composition at this optimum condition includes CO (~27.67%), CH4 (~3.29%), CO2 (~11.09%), H2 (~11.09%),... [more]

Most structural faults in metal parts can be attributed to fatigue crack propagation. The analysis and prognostics of fatigue crack propagation play essential roles in the health management of mechanical systems. Due to the impacts of different uncertainty factors, the crack propagation process exhibits significant randomness, which causes difficulties in fatigue life prediction. To improve prognostic accuracy, a physics-based Tweedie exponential dispersion process (TEDP) model is proposed via integrating Paris Law and the stochastic process. This TEDP model can capture both the crack growth mechanism and uncertainty. Compared with other existing models, the TEDP taking Wiener process, Gamma process, and inverse process as special cases is more general and flexible in modeling complex degradation paths. The probability density function of the model is derived based on saddle-joint approximation. The unknown parameters are calculated via maximum likelihood estimation. Then, the analytic... [more]

The joints and fissures in a natural rock mass can affect the mechanical properties of the rock mass, the propagation of a blasting stress wave, and the blasting effect of the smooth surface of roadways. In the process of roadway drilling and blasting, there will inevitably be some joints between the two blast holes. Taking the joint angle as the starting point, this paper studies the rule of rock explosion crack propagation and stress variation when there are joints with different angles between two blast holes and analyzes the influence of joints on rock mechanical properties and blasting effects. The numerical simulation method and the software ANSYS/LS-DYNA are used to establish 7 rock mass models with various joint angles. When there is no joint between two holes and joints of 15°, 30°, 45°, 60°, 75°, and 90°, the propagation of explosive cracks and stress variations in the rock mass are discussed. The results show that the joints at different angles have obvious guiding and block... [more]

In this study, a Computational Fluid Dynamics (CFD) approach using Ansys Fluent 15.0 and FLIC software was employed to simulate the combustion process of a 750 t/d grate-type waste incinerator. The objective was to assess the performance of Selective Non-Catalytic Reduction (SNCR) technology in reducing nitrogen oxide (NOx) emissions. Two-stage simulations were conducted, predicting waste combustion on the bed and volatile matter combustion in the furnace. The results effectively depicted the temperature and gas concentration distributions on the bed surface, along with the temperature, velocity, and composition distributions in the furnace. Comparison with field data validated the numerical model. The findings serve as a reference for optimizing large-scale incinerator operation and parameter design through CFD simulation.

Manufacturing parts made of thin steel in small batches is a challenging task in terms of reaching the proper balance between the productivity, the cost, and the dimensional precision. This paper presents the results of experimental research about manufacturing electrical steel thin parts using abrasive waterjet cutting. For a certain increase of productivity and a more efficient process, the parts were cut using multilayer packages of steel strips. The main objective was to analyze the influence of the number of layers on the dimensional precision of parts. Preliminary tests were performed, followed by a full factorial experiment using two independent parameters, the number of layers and the traverse speed. The parts were measured on a noncontact vision measurement machine and mathematical models were determined to predict the parts deviations depending on the independent parameters used. A practical validation of the models was performed. The main conclusion is that the number of lay... [more]