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Records with Subject: Modelling and Simulations
Showing records 269 to 293 of 5729. [First] Page: 1 8 9 10 11 12 13 14 15 16 Last
Mechanism of Calcium Ion-Selective Channel Opening in the ChR2_L132C Mutant: A Molecular Dynamics Simulation
Tao Xu, Wenying Zhang, Shuai Yuan, Yusheng Dou.
June 6, 2024 (v1)
Keywords: Ca2+ selectivity, CatCh mutant, ChR2, molecular dynamics simulation.
Channelrhodopsin-2 (ChR2) is an important tool for optogenetics, and some of its mutants are Ca2+-selective channels. However, the mechanism for Ca2+-selective permeation is still unclear. In this study, molecular dynamic (MD) simulations for the Ca2+ permeation of the CatCh mutant were carried out to investigate the fundamental features of the selectivity of Ca2+. Research on the conformational changes in the key residues near the central gate (CG) of the channel suggested that E83, E90, and D253 play an important role in Ca2+ conductivity. The clustering analysis indicates that the above “EED triad” acts as a filter, and Ca2+ can only pass through if the EED is in a certain conformation. It was also found that hydrated Ca2+ can be coordinated with carboxyl groups, resulting in the loss of part of the water molecules in the hydrated shell and a reduction in ionic radius, which helps Ca2+ enter the channel.
Pattern-Moving-Modelling and Analysis Based on Clustered Generalized Cell Mapping for a Class of Complex Systems
Ning Li, Zhengguang Xu, Xiangquan Li.
June 6, 2024 (v1)
Keywords: cell function, clustered GCM, complex system, pattern class, pattern moving, system modelling and analysis.
Considering a class of complex nonlinear systems whose dynamics are mostly governed by statistical regulations, the pattern-moving theory was developed to characterise such systems and successfully estimate the outputs or states. However, since the pattern class variable is not computable directly, this study establishes a clustered generalized cell mapping (C-GCM) to reveal system characteristics. C-GCM is a two-stage approach consisting of a pattern-moving-based description and analysis method. First, a density algorithm, named density-based spatial clustering of applications with noise (DBSCAN), is designed to obtain cell space Ω and the corresponding classification guidelines; this algorithm is initiated after the initial pre-image cells, and the total number of entity cells amounts to Ns. Then, the GCM provides several image cells based on a cell mapping function that refers to the multivariate ARMAX model. The global dynamic analysis employing both searching and storing algorithm... [more]
A Novel Prediction Model for Steam Temperature Field of Downhole Multi-Thermal Fluid Generator
Yanfeng He, Zhiqiang Huang, Xiangji Dou, Yisong Zhang, Le Hua, Jing Guo.
June 6, 2024 (v1)
Keywords: annular space, downhole multi-thermal fluid generator, heat loss, multiple-thermal fluid, temperature field.
Aiming at the low efficiency of heavy-oil thermal recovery, a downhole multi-thermal fluid generator (DMTFG) can improve the viscosity reduction effect by reducing the heat loss of multi-thermal fluid in the process of wellbore transportation. The steam generated by the MDTFG causes damage to the packer and casing, owing to the return upwards along the annular space passage of the oil casing. To mitigate this damage, a heat transfer model for multi-channel coiled tubing wells and a prediction model for the upward return of the steam temperature field in the annulus were established with the basic laws of thermodynamics. Models were further verified by ANSYS. The results indicate the following four conclusions. First of all, when the surface pressure is constant, the deeper the located DMTFG, the shorter the distance for the steam to return would be. It is easier to liquefy the steam. Second, the higher the temperature of the steam produced by the downhole polythermal fluid generator, t... [more]
Global Modeling of Heat-Integrated Distillation Column Based on Limited Local Measurements
Lin Cong, Dengpan Liu, Huaizhi Ling.
June 6, 2024 (v1)
Keywords: heat-integrated distillation column, mass transfer mechanisms, nonlinear modeling, nonlinear wave model, online observer.
The heat-integrated distillation column (HIDiC) has more energy-saving potential than conventional distillation columns. However, its nonlinearity and coupling effects pose significant challenges for the online operation of the HIDiC. To overcome these challenges, it becomes necessary to utilize accurate nonlinear models for design optimization or control schemes. Traditional modeling methods require extensive tray information, implying the impractical use of numerous sensors in real-world applications. This paper proposes a modeling approach for the HIDiC based on a limited number of measurements. It only requires the measurement of a finite amount of tray information to construct a global model of the HIDiC. This method serves as an online observer, providing real-time information about the entire column, and also enables the prediction of tray concentration changes. The proposed model forms the basis for developing model-based online monitoring and control schemes. Experimental simu... [more]
Describing the Drying and Solidification Behavior of Single Suspension Droplets Using a Novel Unresolved CFD-DEM Simulation Approach
Moritz Buchholz, Dominik Weis, Riccardo Togni, Christoph Goniva, Stefan Heinrich.
June 6, 2024 (v1)
Keywords: CFD-DEM simulation, particle morphology, product design, single droplet, spray drying, VOF method.
With increasing computational capacities and advances in numerical methods, a simulation-based process and product design approach for spray dried products has become the focus of many researchers. In this context, a novel unresolved CFD-DEM simulation approach for single suspension droplets is presented, which models the drying and solidification process in a hot gas environment. The solidification process is described by the formation of bonds between the primary particles in the suspension droplet, showing a plausible solidification behavior, which starts when a critical solid concentration is reached at the droplet surface. The drying conditions for the single-droplet simulations are determined from a large-scale spray dryer simulation for different droplet size classes. The resulting solid particles from the CFD-DEM simulation show a higher tendency to form hollow particles at high drying rates when the locking point is reached at earlier stages of the drying process. Using these... [more]
Study of a Novel Method to Weaken the Backmixing in a Multi-Inlet Vortex Mixer
Han Peng, Zhipeng Li, Ziqi Cai, Zhengming Gao.
June 6, 2024 (v1)
Keywords: backmixing, Computational Fluid Dynamics, multi-inlet vortex mixer, residence time distribution, scale-up.
A new idea to deal with the backmixing problem in a scaled-up multi-inlet vortex mixer is proposed in this paper. Firstly, a Reynolds-averaged Navier−Stokes−large-eddy simulation hybrid model was used to simulate the flow field in a vortex mixer, and the numerical simulation results were compared with those from a particle image velocimetry experiment in order to validate the shielded detached eddy simulation model in the rotating shear flow. Then, by adding a series of columns in the mixing chamber, the formation of wake vortexes was promoted. The flow field in the vortex mixer with different column arrangements were simulated, and the residence time distribution curves of the fluid were obtained. Meanwhile, the degree of backmixing in the vortex mixer was evaluated by means of a tanks-in-series model. In the total ten cases related with four groups of variables, it was found that increasing the diameter of the column was the most efficient for weakening the backmixing in the vortex m... [more]
Smart Strategic Management for the Cold Plasma Process Using ORP Monitoring and Total Organic Carbon Correlation
YeonA Lee, Inho Lee, Hee-Jun Kim, Hyun-Woo Kim.
June 6, 2024 (v1)
Keywords: cold plasma, Machine Learning, oxidation–reduction potential, sensor, TOC.
Assessing oxidation−reduction potential (ORP) is of paramount importance in the efficient management of wastewater within both chemical and biological treatment processes. However, despite its critical role, insufficient information exists about how reactive chemical species generated by cold plasma (CP) in chemical treatment are associated with ORP and air flow rate. Therefore, we aim to identify the correlation between ORP and the removal of organic pollutants when using CP treatment. Additionally, we introduce a machine-learning-based operation to predict removal efficiency in the CP process. Results reveal a significant correlation of over 0.9 between real-time ORP and total organic carbon (TOC), which underscores the efficacy of ORP as a key parameter. This approach made it possible to control OH radical generation by regulating the air flow rate of the CP. This study posits that smart management facilitated by machine learning has the potential to enhance the economic viability o... [more]
Temperature Field Calculation and Thermal Circuit Equivalent Analysis of 110 kV Core Cable Joint
Zhiqiang Zhang, Xiaolong Deng, Lili Liang, Xuezong Wang, Yu Chen, Jiangjun Ruan.
June 6, 2024 (v1)
Keywords: axial heat transfer, finite element simulation, single-core cable joint, thermal circuit model, transient temperature rise.
In order to indirectly calculate the core temperature of a cable joint, an equivalent transient thermal circuit model of single-core cable joint by considering axial heat dissipation is proposed. Firstly, the temperature field of the middle joint of a 110 kV single-core cable is calculated by finite element method. Based on the heat dissipation path of the core, an improved equivalent thermal circuit model is proposed. The axial heat dissipation of the cable joint core is simplified to a thermal resistance and the temperature rise of the cable body core, the temperature calculation of the cable joint transient process is realized. Compared with the results of finite element simulation, the steady-state temperature errors of the thermal circuit model are within 1 °C, while the maximum temperature errors of the transient process shall not exceed 3 °C, which proves the validity of the model. This method can provide reference for temperature inversion and the dynamic current-carrying capac... [more]
Evaluating Generalization, Bias, and Fairness in Deep Learning for Metal Surface Defect Detection: A Comparative Study
Singharat Rattanaphan, Alexia Briassouli.
June 6, 2024 (v1)
Keywords: bias, computer vision, deep learning, explainability, fairness, generalizability, industrial defect detection, metal sheet defect detection, YOLO.
In recent years, deep learning models have led to improved accuracy in industrial defect detection, often using variants of YOLO (You Only Look Once), due to its high performance at a low cost. However, the generalizability, fairness and bias of their outcomes have not been examined, which may lead to overconfident predictions. Additionally, the complexity added by co-occurring defects, single and multi-class defects, and the effect on training, is not taken into consideration. This study addresses these critical gaps by introducing new methodologies for analyzing dataset complexity and evaluating model fairness. It introduces the novel approach of co-occurrence impact analysis, examining how the co-occurrence of defects in sample images affects performance, and introducing new dimensions to dataset preparation and training. Its aim is to increase model robustness in the face of real-world scenarios where multiple defects often appear together. Our study also innovates in the evaluatio... [more]
Study on the Wetting Mechanisms of Different Coal Ranks Based on Molecular Dynamics
Chen Zhang, Songhang Zhang, Shuheng Tang, Shouren Zhang, Jianxin Li.
June 6, 2024 (v1)
Keywords: Coal, coal rank, molecular dynamics simulation, wettability.
The exploration of coal wettability is not only of paramount significance in the mitigation of coal dust and the development of coalbed methane, but it also provides crucial technical support for realizing the geological storage of CO2 within the ‘dual-carbon’ background. Molecular simulation serves as an effective means by which to investigate coal wettability at the microscopic level. This study employed a molecular dynamics simulation to investigate the wettability of coal across 13 distinct coal ranks. Through the analysis of trajectory files, and the incorporation of experimental data during the modeling process, the mechanisms governing the evolution of wettability were revealed. The results demonstrated that the contact angle on the surface of coal increases with the elevation of coal rank. The molecule relative concentration analysis revealed that, with increasing coal rank, the overlap range between water droplets and the coal slab decreases, the height increases, and the diff... [more]
Optimization of Exergy Efficiency in a Walking Beam Reheating Furnace Based on Numerical Simulation and Entropy Generation Analysis
Dijie Wang, Xinru Zhang, Youxin Zhu, Zeyi Jiang.
June 6, 2024 (v1)
Keywords: entropy generation, exergy efficiency optimization, heat transfer, numerical simulation, reheating furnace.
An analysis of entropy generation and exergy efficiency can effectively explore the energy-saving potential of reheating furnaces. This paper simulated the combustion, flow, and heat transfer in a walking beam reheating furnace by establishing a half-furnace model. The entropy generation rate distribution of different thermal processes was numerically calculated. The effect of slab residence time and fuel distribution in the furnace was studied to optimize exergy efficiency. The results indicated that combustion and radiative heat transfer are the primary sources of entropy generation. Irreversible losses accounted for 26.39% of the total input exergy, in which the combustion process accounted for 16.43%, and radiative heat transfer accounted for 8.47%. Reducing the residence time by 60 min decreased irreversible exergy loss by about 2.5% but increased heat dissipation and exhaust exergy loss by 5.8%. Energy saving can only be achieved when the heat exchanger’s exergy recovery efficien... [more]
A Finite-Element-Analysis-Based Feasibility Study for Optimizing Pantograph Performance Using Aluminum Metal Matrix Composites
Masengo Ilunga, Abhishek Agarwal.
June 6, 2024 (v1)
Keywords: aluminum MMC, CAD model, equivalent stress, FEA simulation, feasibility analysis, metal matrix composites (MMCs), pantograph, strain energy, structural enhancement.
A pantograph is a key component on the tops of trains that allows them to efficiently tap electricity from power lines and propel them. This study investigates the possibility of using metal matrix composites (MMCs), specifically aluminum MMCs, as a material for making pantograph parts regarding the dynamics of the train’s movement and external meteorological conditions. In this study, a computer-aided design (CAD) model is created using PTC Creo design software and moves to detailed finite element analysis (FEA) simulations executed by the ANSYS software suite. These simulations are important in examining how the dynamic performance of pantographs can vary. The incorporation of Al MMC materials into the structure of the pantograph resulted in significant improvements in structural robustness, with equal stress reduced by up to 0.18%. Similarly, aluminum MMC materials reduced the strain energy by 0.063 millijoules. The outcomes not only give a new perspective to the implementation of m... [more]
The Prediction of Flow Stress in the Hot Compression of a Ni-Cr-Mo Steel Using Machine Learning Algorithms
Tao Pan, Chengmin Song, Zhiyu Gao, Tian Xia, Tianqi Wang.
June 6, 2024 (v1)
Keywords: constitutive model, error evaluation, flow stress, hot deformation, machine learning algorithm, Ni-Cr-Mo steel.
The constitutive model refers to the mapping relationship between the stress and deformation conditions (such as strain, strain rate, and temperature) after being loaded. In this work, the hot deformation behavior of a Ni-Cr-Mo steel was investigated by conducting isothermal compression tests using a Gleeble-3800 thermal simulator with deformation temperatures ranging from 800 °C to 1200 °C, strain rates ranging from 0.01 s−1 to 10 s−1, and deformations of 55%. To analyze the constitutive relation of the Ni-Cr-Mo steel at high temperatures, five machine learning algorithms were employed to predict the flow stress, namely, back-propagation artificial neural network (BP-ANN), Random Committee, Bagging, k-nearest neighbor (k-NN), and a library for support vector machines (libSVM). A comparative study between the experimental and the predicted results was performed. The results show that correlation coefficient (R), root mean square error (RMSE), mean absolute value error (MAE), mean squar... [more]
Performance Degradation Modeling and Continuous Worktime Assessment of Ultrasonic Vibration Systems
Ruoyu Wang, Lei You, Xiaoping Hu.
June 6, 2024 (v1)
Keywords: copula function, degradation model, lifetime prediction, reliability theory, ultrasonic vibration system.
In order to assess the stable operating duration of an ultrasonic vibration system, a reliability-based analysis method for the stability of the ultrasonic vibration system is proposed. Firstly, the failure mechanisms of the ultrasonic vibration system are analyzed, and the resonant frequency and amplitude are selected as two degradation features of the system. Subsequently, accelerated degradation experiments under different force loads were conducted, and the degradation model of the ultrasonic vibration system was established by comparing experimental data with degradation, distribution, and acceleration models. Finally, Copula functions were introduced to connect the two degradation features, resonant frequency, and amplitude, and lifetime curves were plotted under the influence of univariate and bivariate degradation factors. Through the analysis of the lifetime curves, the conclusion is drawn that the decay of amplitude is the primary indicator of system lifetime, and it is predi... [more]
An Integrated Model for Acid Fracturing without Prepad Considering Wormhole Growth
Yuxin Chen, Haibo Wang, Fengxia Li, Tong Zhou, Ning Li, Yu Bai.
June 6, 2024 (v1)
Keywords: acid fracturing, acid-etched fracture, fracture propagation, mathematical model, wormhole growth.
Acid fracturing is an effective stimulation technology that is widely applied in carbonate reservoirs. An integrated model for acid fracturing without prepad treatment has been established. Compared with the previous models which use prepad for generating hydraulic fractures, this model can simultaneously simulate the fracture propagation and the acid etching of fracture surfaces, as well as the wormhole growth during acid fracturing. The influences of some essential factors have been studied through a series of numerical simulations, and the main conclusions are as follows. First, increasing the injected acid volume can expand the size of the formed hydraulic fractures and extend the propagation distance of the wormhole. Increasing the injected acid volume can also expand the etched width and extend the effective distance of the injected acid. Second, a high injection rate impels more acid to flow into the depth of a fracture before infiltration and reaction, resulting in the augmenta... [more]
Thermodynamic Modeling of a Solar-Driven Organic Rankine Cycle-Absorption Cooling System for Simultaneous Power and Cooling Production
José C. Jiménez-García, Isaías Moreno-Cruz, Wilfrido Rivera.
June 6, 2024 (v1)
Keywords: absorption system, organic Rankine cycle, parabolic trough, solar cooling and power, solar energy.
Humanity is facing the challenge of reducing its environmental impact. For this reason, many specialists worldwide have been studying the processes of production and efficient use of energy. In this way, developing cleaner and more efficient energy systems is fundamental for sustainable development. The present work analyzed the technical feasibility of a solar-driven power-cooling system operating in a particular location in Mexico. The theoretical system integrates organic Rankine and single-stage absorption cooling cycles. A parabolic trough collector and a storage system integrated the solar system. Its performance was modeled for a typical meteorological year using the SAM software by NREL. The analyzed working fluids for the organic cycle include benzene, cyclohexane, toluene, and R123, while the working fluid of the absorption system is the ammonia-water mixture. The cycle’s first and second-law performances are determined in a wide range of operating conditions. Parameters such... [more]
Critical Failure Characteristics of a Straight-Walled Arched Tunnel Constructed in Sandstone under Biaxial Loading
Jian Gao, Xiaoshan Wang, Yu Cong, Qiqi Li, Yequan Pan, Xianglin Ding.
June 6, 2024 (v1)
Keywords: biaxial compression tests, crack evolution, failure characteristics, numerical simulation, straight-walled arched tunnel.
To characterize the failure of rock mass surrounding underground tunnels, biaxial compression tests were conducted on a real sandstone model with a straight-walled arched hole. The acoustic emission (AE) system and digital image correlation (DIC) optical inspection equipment were used to investigate the crack evolution process and failure precursors of the tunnel. A two-dimensional particle flow code (PFC2D) was used to conduct numerical simulations on the sample, so as to investigate the mesoscopic failure mechanism of rock mass. The results show that the failure of the single tunnel constructed in sandstone occurs mainly in the walls on both sides (between the spandrels and arch feet), showing slabbing failure characteristics and a certain abruptness. The crack initiation in sandstone in early stage is not obvious, and the crack propagation in rock mass is rapid when acoustic emissions are enhanced. The small increments in the AE count and amplitude and the continuous reduction in th... [more]
Study on the Influence of Perforating Parameters on the Flow Rate and Stress Distribution of Multi-Fracture Competitive Propagation
Xing Zhao, Jin Zhao, Hehua Wang, Yuandong Liu.
June 6, 2024 (v1)
Keywords: displacement discontinuity method, flow distribution, fluid–solid coupling, multi-cluster perforation, stress interference.
It is of great significance to investigate the flow rate and stress distribution of multi-fracture propagation for the optimization of perforation parameters and fracture parameters. Considering the coupling of rock deformation, fracture direction and fluid flow in multi-fracture scenarios, a mathematical model and solution program for the flow and stress distribution of multiple fractures are established, and the analytical model is used for comparison and verification. The effects of perforation cluster number, cluster spacing, perforation diameter on fracture extension trajectory, fracture width, flow rate of each fracture and stress field are studied by the model. The results show that, as the number of perforating clusters increases, the inner fracture is inhibited more severely with less width, length and flow distribution, as well as lower bottom hole pressure. With the increase in cluster spacing, the stress interference between whole fractures is weakened and the flow distribu... [more]
Failure Prediction of Coal Mine Equipment Braking System Based on Digital Twin Models
Pubo Gao, Sihai Zhao, Yi Zheng.
June 6, 2024 (v1)
Keywords: brake system, CNN-LSTM, digital twin, fault diagnosis platform.
The primary function of a mine hoist is the transportation of personnel and equipment, serving as a crucial link between underground and surface systems. The proper functioning of key components such as work braking and safety braking is essential for ensuring the safety of both personnel and equipment, thereby playing a critical role in the safe operation of coal mines. As coal mining operations extend to greater depths, they introduce heightened challenges for safe transportation, compounded by increased equipment loss. Consequently, there is a pressing need to enhance safety protocols to safeguard personnel and materials. Traditional maintenance and repair methods, characterized by routine equipment inspections and scheduled downtime, often fall short in addressing emerging issues promptly, leading to production delays and heightened risks for maintenance personnel. This underscores the necessity of adopting predictive maintenance strategies, leveraging digital twin models to antici... [more]
CFD Analysis of the Pressure Drop Caused by the Screen Blockage Rate in a Membrane Strainer
Inhong Min, Jongwoong Choi, Gwangjae Kim, Hyunsik Jo.
June 6, 2024 (v1)
Keywords: autostrainer, blockage rate, Computational Fluid Dynamics, debris, headloss coefficient, membrane, pressure drop.
Autostrainer is used for the purpose of debris removal in order to increase the efficiency of the heat exchanger by taking the required raw water as a heat source for the pre-cooling hydrothermal system. During the operation of the autostrainer, a pressure drop occurs due to the blockage of the screen in the autostrainer. As a result, the resistance of the pipe network for the intake system is changed, and the operating efficiency point of the pump, valve, heat exchanger, etc., is altered. By calculating the system resistance taking into account the pressure drop caused by the blockage rate of the screen in the autostrainer, the optimum operating efficiency can be expected when the intake system such as a pump, valve or heat exchanger, etc. is constructed. In this study, Computational Fluid Dynamics (CFD) was used to construct a scenario in which screen blockage may occur, predicting pressure drop for the slot cross-section of the screen in the autostrainer to derive a resistance coeff... [more]
CFD−DEM Simulation of a Jamming Mechanism and Influencing Factors of a Fracture-Shrinking Model
Jiabin Zhang, Cong Lu, Tao Zhang, Jianchun Guo.
June 6, 2024 (v1)
Keywords: CFD−DEM, fracture-shrinking, fractured-vuggy reservoir, jamming mechanism, sealing mode.
Fractured-vuggy reservoirs are crucial for increasing unconventional oil storage and production, but the controlling mechanism of this dominant flow channel remains vague, and the jamming mechanism of modulator particles is unclear. This study explores the filling and jamming processes of particles in the fractures by conducting a computational fluid dynamics−discrete element method (CFD−DEM) coupled simulation, considering the variation of fracture width, fluid velocity, particle size, and concentration. Results suggest that four sealing modes are proposed: normal filling, local jamming, complete sealing, and sealing in the main fracture. The ratio of particle size to the main fracture width exerts the primary role, with the ratio having a range of 0.625 < D/W ≤ 0.77 revealing complete jamming. Furthermore, an optimal particle size for achieving stable sealing is observed when the particle size varies from 2 to 2.5 mm. A higher concentration of particles yields better results in th... [more]
Study on Heat Transfer Process between High-Temperature Slag Particles and Scrap in Drum Based on DEM Method
Guangyan Fan, Fuyong Su, Qianlong Zhao, Cunwang Li, Bin Li.
June 6, 2024 (v1)
Keywords: DEM, drums, numerical simulation, scrap preheating, slag.
Blast furnace slag, a by-product of the iron and steel production process, contains a significant amount of untapped heat resources. Currently, China is entering a period of rapid growth in scrap production, making efficient scrap utilization a new research focus. One approach to improving scrap utilization is preheating. This study proposes a new method of preheating scrap using high-temperature slag in a drum. The discrete element method is employed for numerical simulation, which involves constructing a three-dimensional model. The study explores three influencing factors: the mass ratio of high-temperature slag to scrap, the shape of the scrap, and the drum rotational speed. The main objective is to investigate the heat transfer situation between the high-temperature slag and the scrap. The results indicate that the optimal heat transfer effect in the drum is achieved when the mass ratio of high-temperature slag to scrap is 2:1, the scrap is spherical in shape, and the drum rotatio... [more]
Lattice Boltzmann Simulation of Cavitating Flow in a Two-Dimensional Nozzle with Moving Needle Valve
Fan Yang, Mengyao Dai, Hu Jin.
June 6, 2024 (v1)
Keywords: cavitating flow, lattice Boltzmann method, moving boundary, pseudo-potential model, refilling algorithms.
A cascaded pseudo-potential lattice Boltzmann model and refilling algorithms for moving boundary treatment were used to simulate the large density ratio cavitating flow in a two-dimensional nozzle with the periodic motion of the needle valve. The relationships between density variation at the cavitation zone, the evolution of force acting on the lower boundary of the sack wall region, and the surface of the needle valve with time under different needle valve motion frequencies were obtained. The results indicate that the inception and evolution of cavitation mainly exist in the vicinity of the lower boundary of the sack wall region. The density at cavitation decreases by approximately three orders of magnitude, while the force on the lower boundary of the sack wall region decreases by about one order of magnitude. Since cavitation does not exist in the vicinity of the needle valve, the forces are mainly influenced by the periodic motion of the needle valve and do not change significant... [more]
Reliability Analysis of Dynamic Sealing Performance in the Radial Hydraulic Drilling Technique
Lin Chai, Yongsheng Liu, Guoqiang Chen, Qiang Sun, Wenlong Gao, Zijun Dou.
June 6, 2024 (v1)
Keywords: contact pressure, dynamic seal, finite element analysis, HTHP.
Traditional coiled tubing radial drilling with the same diameter cannot support deep and ultra-deep wells for high-pressure hydraulic jet drilling due to small diameter and sizeable hydraulic loss over long distances. The novel downhole movable pipe radial hydraulic drilling technique extracts a small diameter high-pressure injection pipe from the (tubing pipe) oil pipe and then drills it horizontally into the formation to form a radial hole. Dynamic sealing is the core of this technology, which achieves high-pressure fluid sealing while ensuring the injection pipe smoothly slides out of the oil pipe. A sealing tool is designed between the tubing and the injection pipe to prevent the leakage of high-pressure fluid. In this paper, the finite element model of the sealing tool was established, and the deformation and stress of the sealing tool under different interference and fluid pressure were simulated and analyzed. The relationship between stress distribution and contact pressure unde... [more]
Simulation of Solidification Structure in the Vacuum Arc Remelting Process of Titanium Alloy TC4 Based on 3D CAFE Method
Zhenquan Jing, Rui Liu, Naitao Geng, Ying Wang, Yanhui Sun.
June 6, 2024 (v1)
Keywords: 3D CAFE method, numerical simulation, solidification structure, titanium alloy, vacuum arc remelting.
Vacuum arc remelting is the main production method of titanium alloy ingots at present. In order to obtain good quality ingots, it is of great significance to study the formation of the solidification structure of ingots via vacuum arc remelting. In order to select and optimize the nucleation parameters for the solidification microstructure simulation of an ingot, a 3D CAFE model for microstructure evolution during vacuum arc remelting was established, taking into account heat transfer, flow, and solute diffusion. The Gaussian distribution continuous nucleation model and extended KGT model were used to describe the grain nucleation and dendrite tip growth rates, respectively. The multi-point mass source and moving boundary method were used to simulate the ingot growth. The results show that there are three typical crystal regions in the solidification structure of vacuum arc remelting titanium alloy ingots, namely the surface fine crystal region, columnar crystal region, and central eq... [more]
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