Due to the progressive digitalization of the industry, more and more data is available not only as digitally stored data but also as online data via standardized interfaces. This not only leads to further improvements in process modeling through more data but also opens up the possibility of linking process models with online data of the process plants. As a result, digital representations of the processes emerge, which are called Digital Twins. To further improve these Digital Twins, process models in general, and the challenging process design and development task itself, the new data availability is paired with recent advancements in the field of machine learning. This paper presents a case study of an ANN for the parameter estimation of a Steric Mass Action (SMA)-based mixed-mode chromatography model. The results are used to exemplify, discuss, and point out the effort/benefit balance of ANN. To set the results in a wider context, the results and use cases of other working groups a... [more]

Selenium nanoparticles (Se NPs) have recently received much interest due to their low toxicity, high bioavailability, and wide applications. This study synthesized Se NPs using selenious acid as a starting material and leaf extract from Elaeagnus indica as a reducing agent. Spectroscopic and electron microscopy investigations have demonstrated the production of aggregated amorphous Se NPs with phytochemicals. Furthermore, the reduction of selenious acid into Se NPs by phytochemicals present in the leaf extract of E. indica was confirmed in a prominent band at 269 nm in the UV-visible spectrum. The biosynthesized selenium nanoparticles have a 10−15 nm particle size distribution. The agar well diffusion assay exhibited remarkable dose-dependent, wide-spectrum antimicrobial efficacy of the Se NPs against all the tested microorganisms. Moreover, the lowest minimum inhibitory concentration (10 µg/mL) was noted against Salmonella Typhimurium and Fusarium oxysporum. The prepared Se NPs degrad... [more]

This study aimed to examine the pozzolanic reactivity and hydration products of cementitious materials prepared using molybdenum tailings. During the grinding process, the particle size of molybdenum tailings decreases continuously between 15 and 60 min, and the specific surface area increases from 367 to 932.4 m2/kg. For this, samples were prepared using 91 wt% milled molybdenum tailings, 3 wt% natural gypsum, 6 wt% calcium hydroxide, and a mixture of 0.3 wt% water reducer and water:binder at a ratio of 0.2. The phase transformation and hydration products of molybdenum tailings were analyzed using a compressive strength tester, X-ray diffraction, scanning electron microscopy, and infrared radiation. The 3-, 7-, and 28-day compressive strengths of the samples were found to be 1.67, 3.17, and 3.83 MPa, respectively, which shows that the molybdenum tailings have pozzolanic reactivity. Other testing means showed that the molybdenum tailings are mainly composed of ettringite and C-S-H gel... [more]

Microbial nitrification and denitrification are efficient technologies for the treatment of nitrogen-containing wastewater. However, these biotic technologies are inapplicable for the treatment of toxic substances such as heavy metals, polyaromatic hydrocarbons, adsorbable organic halogens, and polychlorinated biphenyls, which have an inhibitory effect on microbial metabolism. It is therefore necessary to develop abiotic nitrogen removal technology with comparable cost efficiency. Nitrogen contaminants are promising indirect fuel sources. The integration of electrocatalysis energy conversion with nitrogen contaminants could drive an entire electrochemical system to obtain nitrogen removal in a self-powered fashion. Research advances in the development of fuel cells have corroborated their promising application for nitrogen removal. This work aims to review the most recent advances in the utilization of ammonia and nitrate as fuels for self-powered nitrogen removal and demonstrate how c... [more]

Computer numerical control (CNC) lathes are optimized for machining workpieces into rotating shafts or cylindrical shapes of structures. However, because rotating mechanical parts are used on CNC lathes, vibration from spindles, servomotors, hydraulic pumps, and feed screws occurs. Therefore, periodic preventive maintenance is required to minimize vibrations. Additionally, alignment, balance, and adjustment operations are necessary for parts that perform linear or rotational movements. Thus, this study adjusts the tension of the V-belt that drives the spindle of the CNC lathe, analyzes the primary components and the vibrations occurring at the spindle and servomotor, and measures the surface roughness to identify the cutting quality according to the impact of the belt tension. The experimental results show that the peak value of the vibrating component increases as the cutting speed increases. We demonstrate that the optimal vibration characteristics and excellent surface roughness val... [more]

Usually, the ion implantation gases used in semiconductor production are required to be extremely high in purity. Due to the presence of trace CO2 in electronic special gas BF3, the quality of the material is significantly affected, which makes it crucial to impose control on CO2 content. Unlike a series of blank adsorbents reported in other studies, the zinc-loaded adsorbents prepared in this study are intended for the adsorption of CO2 from CO2/BF3. Firstly, the materials were characterized by XRD, BET, SEM-EDS and TG-DSC analysis, etc., and the breakthrough curves of the adsorbents as obtained under different preparation conditions were investigated at 20 °C and 200 kPa. The results show that the adsorption performance reached the optimal level when the activation temperature was 450 °C and a 13X molecular sieve was impregnated by 0.15 mol/L Zn(NO3)2. Moreover, compared with the Zn-13X, the breakthrough time was reduced to 69% and 44% in two adsorption cycles, respectively. Finally,... [more]

The hydrogenation of nitroaromatics to prepare aromatic amines plays a crucial role in the chemical industry. Traditional hydrogenation has the risk of hydrogen leakage from the equipment, and its catalyst has the disadvantage of being easily deactivated and difficult to recover. In this study, we designed an efficient and stable mesoporous catalyst, Pd@SBA-15, which was constructed by impregnating the nanopores of the mesoporous material SBA-15 with palladium nanoparticles. The catalyst was then filled in a micro-packed-bed reactor (MPBR) for continuous flow hydrogenation. The designed continuous flow hydrogenation system has two distinctive features. First, we used mesoporous Pd@SBA-15 instead of the traditional bulk Pd/C as the hydrogenation catalyst, which is more suitable for exposing the active sites of metal Pd and reducing the agglomeration of nanometals. The highly ordered porous structure enhances hydrogen adsorption and thus hydrogenation efficiency. Secondly, the continuous... [more]

This study aimed to exploit the superior properties of TiO2, ZnO, SiO2 and Al2O3 inorganic materials to combine them under pressure and investigate their mechanical properties. The hot pressing technique was used to produce new materials. Varying amounts of alumina such as 0, 5, 10, 20 and 30 wt% in compounds was considered. The produced materials were characterized by SEM, EDS and XRD analyses. The microhardness properties of the materials were studied, and their tribological properties under different wear loads, i.e., 10 N, 20 N and 30 N, were investigated for every specimen. In XRD analysis, it was observed that no significant new peaks were formed regarding increasing alumina content. The SEM and EDS characterization analyses showed that the materials had a two-phase structure with complex boundaries, and no clear grain boundaries were formed. Moreover, the elements in the EDS analyses and the compounds in the XRD analyses were found to be in line with each other. In wear tests, i... [more]

Water is increasingly being used as a solvent in place of organic solvent in order to meet the demand for green chemical synthesis. Nevertheless, many of the reaction substrates are organic matter, which have low water solubility, resulting in a low reaction interface and limiting the development of organic-water biphasic systems. A surfactant is typically added to the two-phase system to form an emulsion to increase the contact area between the organic phase and the water. Compared to ordinary emulsion stabilized with the surfactant, Pickering emulsion offers better adhesion resistance, biocompatibility, and environmental friendliness. It possesses unrivaled benefits as an emulsifier and catalyst in a two-phase interfacial catalysis system (PIC). In this study, the amine group (NNDB) was employed to alter the surface of graphene oxide (GO). A stable Pickering emulsion was created by adsorbing GO-NNDB on the toluene−water interface. It was determined that the emulsion system had good s... [more]

Radon is one of the 19 carcinogenic substances identified by the World Health Organization, posing a significant threat to human health and the environment. Properly removing radon under ambient conditions remains challenging. Compared with traditional radon−adsorbent materials such as activated carbon and zeolite, metal−organic framework (MOF) materials provide a high specific surface area, rich structure, and designability. However, MOF material powders demonstrate complications regarding practical use, such as easy accumulation, deactivation, and difficult recovery. Ni−MOF−74 was in situ grown on a porous polyacrylic acid (PA) spherical substrate via stepwise negative pressure impregnation. Ni−MOF−74 was structured as one−dimensional rod−shaped crystals (200−300 nm) in large−pore PA microspheres, whose porous structure increased the diffusion of radon gas. The radon adsorption coefficient of a Ni−MOF−74@PA−polyethyleneimine composite material was 0.49 L/g (293 K, relative humidity o... [more]

In this study, a series of Bi2MoO6/g-C3N4 composites were prepared through a wet-impregnation method, and their photocatalytic properties were investigated for the degradation of sulfadiazine (SDZ) under visible light irradiation. Physical and chemical characterizations were carried out using X-ray diffraction (XRD), scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FT-IR), photoluminescence spectroscopy (PL), UV-vis diffuse reflectance spectra (UV-vis), and electrochemical impedance spectra (EIS). Compared to pure g-C3N4, the introduction of Bi2MoO6 significantly enhanced the visible light responsive photocatalytic activity, with the 1:32 Bi2MoO6/g-C3N4 composite exhibiting the highest photodegradation efficiency towards SDZ under visible light irradiation with a photocatalytic efficiency of 93.88% after 120 min of visible light irradiation. The improved photocatalytic activity can be attributed to the formation of a heterojunction between Bi2MoO6 and g-C3N4... [more]

Mining in deep coal seams is characterized by high ground stress, often accompanied by coal and rock dynamic disasters such as rock bursts. High-pressure water jet slotting technology can relieve pressure and reduce the stress concentration on the coal seam, which is one of the effective pressure relief measures in rock burst coal seams for deep mining. Reasonable pressure relief parameters are an important influence on the effectiveness of pressure relief achieved by a high-pressure water jet. This paper uses theoretical analysis and numerical simulation to analyze the principle of high-pressure water jet pressure relief and rock burst prevention, and a theoretical calculation model of six key pressure relief parameters is constructed. The optimal values of each pressure relief parameter are obtained, and good pressure relief effect is achieved in a certain rock burst risk area. The research results showed that (1) parameters such as drilling spacing−slit radius, drilling depth−slit l... [more]

Photocatalysis is considered a promising method for wastewater treatment; however, most synthesized photocatalysts have complex structures and are costly. Thus, in this study, a novel CaWO4 sample was synthesized by a co-precipitation method in one step. The characteristic results show that CaWO4 has good dispersibility, a large specific surface area, and good photoresponse under UV light. The synthesized CaWO4 can be used to degrade methylene blue (MB) and carmine (CR) under UV light without the addition of oxidants. The effects of a water matrix, including pH value, solid−liquid ratio, light intensity, and initial concentration of pollutants on photocatalytic degradation were studied. According to the optimization of these factors, the optimal photocatalytic degradation condition was found under the catalyst concentration of 1.0 g/L and ultraviolet light intensity of 80 W. The optimal pH is 8.2 for the MB system and 6.0 for the CR system. The optimal photocatalytic degradation of MB... [more]

Drying Pickering o/w emulsions has been considered as a promising strategy to produce oil microcapsules, as long as their quality parameters can be preserved over storage. In this sense, it is shown as an interesting alternative to preserve the quality of roasted coffee oil, a valuable agroindustrial byproduct. Thus, freeze- and spray-dried chitosan-based Pickering emulsions of roasted coffee oil were evaluated over 30 days of storage at 25 °C together with the non-encapsulated oil as a control. Water sorption isotherms were determined, whereas color, oxidative stability (peroxide value and conjugated dienes) and volatile compounds were assessed over the storage period. Type II isotherms and Guggenheim−Anderson−Boer (GAB) model parameters showed that water binding was impaired by the surface oil in freeze-dried samples. Oxidation was maintained under acceptable values over the storage for all samples, with slightly higher protection also observed for volatile compounds in the spray-dri... [more]

Despite the availability of numerous neat polymers, polymer composites offer a wide range of advantages over traditional materials such as metals, ceramics, and neat polymers [...]

Photocatalysis is one of the most promising technologies to achieve efficient carbon dioxide reduction reaction (CO2RR) under mild conditions. Herein, metalloporphyrin-based metal−organic frameworks (MOFs) with different metal centers, denoted as PCN-222, were utilized as visible-light photocatalysts for CO2 reduction. Due to the combination of the conjugated planar macrocyclic structures of metalloporphyrins and the stable porous structures of MOFs, all PCN-222 materials exhibited excellent light-harvesting and CO2-adsorbing abilities. Among the studied MOFs of varied metal centers (M = Pt, Fe, Cu, Zn, Mn), PCN-222(2H&Zn) exhibited the highest photocatalytic CO2RR performance, with an average CO yield of 3.92 μmol g−1 h−1 without any organic solvent or sacrificial agent. Furthermore, this was three and seven times higher than that of PCN-222(Zn) (1.36 μmol g−1 h−1) and PCN-222(2H) (0.557 μmol g−1 h−1). The superior photocatalytic activity of PCN-222(2H&Zn) was attributed to its effect... [more]

Larger vibration and noise often exist in agricultural machinery due to the harsh working environment and high power. The rubbing machine is one of the indispensable pieces of equipment in the agriculture and livestock industry, and it is affected by the vibration of large constraints on its promotion and use. To reduce the vibration of the rubbing machine, the vibration characteristics of the spindle rotor were first analysed by modal simulation, thus determining the larger contributions to the spindle rotor vibration. Second, aluminium foam material was installed in the large deformation part of the spindle rotor. Its vibration reduction and energy absorption characteristics were used to optimise the vibration reduction design by increasing the damping. Third, a steel ball impact test was conducted to analyse the vibration characteristics of the optimised spindle rotor. The results show that the maximum impact accelerations were reduced by 28.4% and 64.75% in the axial and radial dir... [more]

Turning operations using single-point cutting tools have been one of the earliest and most used methods for cutting metal. It has been widely studied for cutting forces and workpiece surface roughness to affect turning operations. When cutting metal, the cutting tool needs to be tougher than the workpiece so it can resist high temperatures and wear while the operation is conducted. The mechanical qualities of martensitic stainless steel (MSS) grade Custom-450 can be significantly enhanced by heat treatment processes, which also provide it with an outstanding corrosion-resistance material. It has excellent resistance to rusting and pitting in a saltwater environment. Nuclear power reactors, screens for the pulp and paper sector, chemical processing, and power generation are just a few industries that require Custom-450 grade steel. To increase the workpiece’s machinability, dimensional precision, and appealing surface finish, the cutting tool industries have recently demonstrated a grea... [more]

The United States (U.S.) has a nearly USD 17 billion seafood trade deficit annually. However, the U.S. aquaculture industry faces strict micronutrient (e.g., phosphorus and nitrogen) level mandates that negatively impact fish production, especially for the state of Idaho, which produces 70−75% of the nation’s rainbow trout. This study investigates the sustainability benefits of producing engineered biomaterials from lignocellulosic-based feedstocks near collection sites via portable biorefineries for use by fish farms to reduce eutrophication (oversupply of micronutrients) impacts. In this study, sustainability assessments are performed on a case study in southern Idaho, the largest U.S. commercial producer of rainbow trout. The results show that 20 and 60 min of water treatment, using small particle size biomaterial from lodgepole pine, has the highest total phosphorus removal rate, at 150−180 g of phosphorus per 1 metric ton of engineered biomaterials. The results of techno-economic... [more]

In this study, a novel dispersive micro-solid phase extraction (D-μSPE) technique with H-ZSM-5 zeolite as an adsorbent was developed for the determination of 21 trace pesticides in tea beverages. The adsorption and desorption of H-ZSM-5 zeolites were investigated based on structural characteristics and adsorption properties similar to those of H-beta zeolites. In combination with the properties of the adsorbates, it was explained that the adsorption reaction occurred on the microporous surface and mesopores of H-ZSM-5. Based on optimal parameters, the beverage samples were extracted by 50 mg of zeolite within 1 min. The zeolite was eluted with 2 mL of an acetonitrile-water mixture after separation, and the eluent was filtered prior to HPLC-MS/MS analysis. The D-μSPE protocol demonstrated acceptable accuracy and precision, with recoveries between 62.1% and 106.6% and relative standard deviations of 1.4% to 12.6%, as validated by analytical reliability. The correlation coefficient in the... [more]

Hydrate-based technologies have excellent application potential in gas separation, gas storage, transportation, and seawater desalination, etc. However, the long induction time and the slow formation rate are critical factors affecting the application of hydrate-based technologies. Micro-nano bubbles (MNBs) can dramatically increase the formation rate of hydrates owing to their advantages of providing more nucleation sites, enhancing mass transfer, and increasing the gas−liquid interface and gas solubility. Initially, the review examines key performance MNBs on hydrate formation and dissociation processes. Specifically, a qualitative and quantitative assembly of the formation and residence characteristics of MNBs during hydrate dissociation is conducted. A review of the MNB characterization techniques to identify bubble size, rising velocity, and bubble stability is also included. Moreover, the advantages of MNBs in reinforcing hydrate formation and their internal relationship with the... [more]

The anaerobic digestion (AD) of biomass is a green technology with known environmental benefits for biogas generation. The biogas yield from existing substrates and the biodegradability of biomasses can be improved by conventional or novel enhancement techniques, such as the addition of iron-based nanoparticles (NPs). In this study, the effect of different concentrations of Fe2O3-based NPs on the AD of brown macroalga Sargassum spp. has been investigated by 30 days trials. The effect of NPs was evaluated at different concentrations. The control sample yielded a value of 80.25 ± 3.21 NmLCH4/gVS. When 5 mg/g substrate and 10 mg/g substrate of Fe2O3 NPs were added to the control sample, the yield increased by 24.07% and 26.97%, respectively. Instead, when 50 mg/g substrate of Fe2O3 NPs was added to the control sample, a negative effect was observed, and the biomethane yield decreased by 38.97%. Therefore, low concentrations of Fe2O3 NPs favor the AD process, whereas high concentrations ha... [more]

The specific surface area is an important parameter to characterize pore structure and adsorption properties, however, it is difficult to calculate accurately in shale rock due to its multiscale pore structure. In this paper, the representative 3D gray images of a microfracture sample, micropore subsample and nanopore subsample in shale rock were obtained with computed tomography (CT) scanning and focused ion beam-scanning electron microscopy (FIB-SEM) scanning. The multi-threshold segmentation algorithm with improved maximum inter-class variance method was introduced to construct the platform of multi-scale digital rock. Then, based on the fracture, micropore and nanopore digital rocks, the corresponding network models were extracted to obtain different-scale pore structures, respectively. Finally, based on the digital rock at different scales, the corresponding pore percentage, matrix percentage and specific surface area were calculated respectively. It was found that the specific su... [more]

Limestone with a particle size of less than 5 mm was rapidly calcined in a high-temperature resistance furnace at 1623 K to simulate the conditions of rapid calcination of limestone at ultra-high temperature in a converter. In this study, the decomposition mechanism and calcination characteristics of small-sized limestone at steelmaking temperature were investigated. The study shows that the shrinking sphere or cylinder models with phase boundary reaction were found to be the best representation of limestone kinetic data, and the mechanism function equation is G(α) = 1 − (1 − α)n, n = 1/2 or 1/3. Limestone particles with a size of 0.18−1.0 mm can be quickly calcined to obtain a typical active lime microstructure and a high activity of more than 350 mL, which is the preferred limestone particle size range in the steelmaking process in which limestone powder is injected into the converter.

Exploring the relationship between formation pressure and shale pore evolution is helpful for the enrichment and development of marine shale gas accumulation theory. The thermal evolution experiment was carried out on the Xiamaling Formation (Pr3x) lowly matured marine shale, which has a similar sedimentary environment to the Longmaxi Formation (S1l) highly matured marine shale. Comparative experiments of open and semi-closed pyrolysis and multiple pore structure characterization techniques, including CO2 and N2 physisorption, mercury intrusion porosimetry, and field emission scanning electron microscopy, were conducted. The marine shale pore evolutionary model under formation pressure is proposed by characterizing pore evolution, and hydrocarbon expulsion and retention for shales under and without formation fluid pressures. The results show that the existence of formation pressure increases the percentage of quartz and reduces the content of clay minerals. The change in formation pres... [more]