This paper develops a two-stage stochastic mixed integer linear programming model to optimize Carbon Capture, Utilization and Storage (CCUS) supply chains in Italy, Germany and the UK. Few works are present in the literature about this topic, thus this paper overcomes this limitation considering carbon supply chains producing different products. The objective of the numerical models is to minimize expected total costs, under the uncertainties of the production costs of carbon-dioxide-based compounds. Once carbon dioxide emissions that should be avoided are fixed, according to environmental protection requirements for each country, the optimal design of these supply chains is obtained finding the distribution of carbon dioxide captured between utilization and storage sections, the amount of different carbon-based products and the best connection between each element inside the system. The expected total costs for the CCUS supply chain of Italy, Germany and the UK are, respectively, 77.3... [more]

Microbial fuel cells (MFCs) are a promising technology for bioenergy generation and wastewater treatment. Various parameters affect the performance of dual-chamber MFCs, such as substrate flow rate and concentration. Performance can be assessed by power density ( PD ), current density ( CD ) production, or substrate removal efficiency ( SRE ). In this study, a mathematical model-based optimization was used to optimize the performance of an MFC using single- and multi-objective optimization (MOO) methods. Matlab’s fmincon and fminimax functions were used to solve the nonlinear constrained equations for the single- and multi-objective optimization, respectively. The fminimax method minimizes the worst-case of the two conflicting objective functions. The single-objective optimization revealed that the maximum PD ,   CD , and SRE were 2.04 W/m2, 11.08 A/m2, and 73.6%, respectively. The substrate concentration and flow rate significantly impact... [more]

The dust-collection system, as the core of a sweeper vehicle, directly inhales dust particles on the pavement. The influence of variable operational conditions on particle-separation performance was investigated using computational fluid dynamics (CFD) Euler−Lagrange multiphase model. The particle-separation performance efficiency and retention time were used to evaluate the dust-collection efficiency. The uniform design (UD) and multiple regression analysis (MRA) methods were employed to predict and optimize the effects of reverse-blowing flow rate, pressure drop, and traveling speed on separation efficiency. The results indicated that the dust-collection performance initially increased and then decreased with increasing reverse-blowing flow rate. As the pressure drop increased, there was an increase in total dust-collection efficiency. However, the efficiency decreased with increasing traveling speed. The regression model showed that the proposed approach was able to predict the part... [more]

Multi-stage flash (MSF) desalination plays an important role in achieving large-scale fresh water driven by thermal energy. In this paper, based on first-principle modeling of a typical multi-stage flash desalination system, the effects of different operational parameters on system performance and operational optimization for cost saving were extensively studied. Firstly, the modelled desalination system was divided into flash chamber modules, brine heater modules, mixed modules and split modules, and based on energy and mass conservation laws the equations were formulated and put together to describe the whole process model. Then, with physical parameter calculation the whole process was simulated and analyzed on the platform of MATLAB, and the water production performance effected by operational parameters such as the feed temperature of seawater, the recycle brine from the discharge section, steam temperature and flowrate of recycled brine were discussed and analyzed. Then, the opti... [more]

Waste recycling is an essential part of waste management. The concrete industry allows the use of large quantities of waste as a substitute for a conventional raw material without sacrificing the technical properties of the product. From a circular economy point of view, this is an excellent opportunity for waste recycling. Nevertheless, in some cases, the recycling process can be undesirable because it does not involve a net saving in resource consumption or other environmental impacts when compared to the conventional production process. In this study, the environmental performance of conventional absorption porous barriers, composed of 86 wt % of natural aggregates and 14 wt % cement, was compared with barriers composed of 80 wt % seashell waste and 20 wt % cement through an attributional cradle-to-grave life cycle assessment. The results show that, for the 11 environmental impact categories considered, the substitution of the natural aggregates with seashell waste involves higher e... [more]

In this study, we show the successful application of different model-based approaches for the maximizing of macrolactin D production by Paenibacillus polymyxa. After four initial cultivations, a family of nonlinear dynamic biological models was determined automatically and ranked by their respective Akaike Information Criterion (AIC). The best models were then used in a multi-model setup for robust product maximization. The experimental validation shows the highest product yield attained compared with the identification runs so far. In subsequent fermentations, the online measurements of CO2 concentration, base consumption, and near-infrared spectroscopy (NIR) were used for model improvement. After model extension using expert knowledge, a single superior model could be identified. Model-based state estimation with a sigma-point Kalman filter (SPKF) was based on online measurement data, and this improved model enabled nonlinear real-time product maximization. The optimization increased... [more]

The electrical generation industry is looking for techniques to precisely determine the proper maintenance policy and schedule of their assets. Reliability-centered maintenance (RCM) is a methodology for choosing what maintenance activities have to be performed to keep the asset working within its designed function. Current developments in RCM models are struggling to solve the drawbacks of traditional RCM with regards to optimization and strategy selection; for instance, traditional RCM handles each failure mode individually with a simple yes or no safety question in which question has the possibility of major error and missing the effect of a combinational failure mode. Hence, in the present study, a hybrid RCM model was proposed to fill these gaps and find the optimal maintenance policies and scheduling by a combination of hybrid linguistic-failure mode and effect analysis (HL-FMEA), the co-evolutionary multi-objective particle swarm optimization (CMPSO) algorithm, an analytic netwo... [more]

In tropical countries, such as Thailand, the variation of tree moisture content can be significant based on seasonal variations in rainfall. Pulp mill operation optimization accounting for wood moisture variation was used to determine optimal operation conditions and minimize production cost. The optimization models were built using empirical modeling techniques with simulated data from the IDEAS software package. Three case studies were performed. First, a base case of nominal annual operation at a fixed production rate was used to calculate production cost that varies with wood moisture content. The second case is annual optimization where production was allowed to vary monthly over an annual cycle to minimize production cost. For the third case, real-time optimization (RTO) was used to determine optimal production rate with the wood moisture content varying every 3 days. The rolling horizon approach was used to schedule production to keep inventory levels within bounds and with a pe... [more]

Few decades ago, the development of the industrial sector was disconnected from society’s protection. Negative effects awareness emerges from the current industrial processes through the Sustainable Development Goals (SDGs), considering the causal implications to build up a more sustainable society. The aim of this study is to analyze the state of the art in industrial processes management to obtain positive and sustainable effects on society. Thus, a bibliometric analysis of 1911 articles was set up during the 1988−2019 period, bringing up the authors’ productivity indicators in the scientific field, that is, journals, authors, research institutions, and countries. We have identified environmental management; the impact assessments of industrial processes on the environment and its relation with a more sustainable society; as well as the study of the sustainable management of water resources as the related axes in the study of environmental protection with political, economic, and edu... [more]

The study deals with the possibility of elimination of stagnation of thermal systems. The state of stagnation of thermal systems leads to overheating and evaporation of the heat transfer medium, which increases pressure and can lead to damage to the solar thermal system. Stagnation can occur due to a fault and stopping of the circulation pump, which causes the circulation of the heat transfer medium to stop. Another possibility is to achieve thermal saturation in the system, which can be affected by low heat consumption from the system. Elimination of stagnation is possible by various construction designs of collectors or by using other technical means. This study describes an experiment verifying the usability of a thermal collector’s tilting system to eliminate thermal stagnation of the system. The system is fully automatic, and when recording the limit values, ensures that the panel is rotated out of the ideal position, thus reducing the amount of received energy. In this way, the t... [more]

Sustainability is increasingly being addressed globally. The manufacturing industry faces various constraints and opportunities related to sustainable development. Currently, there are few methodological frameworks for evaluating sustainable organizational development. Assessing and improving organizational capacity is important for producers and researchers in the field and local, national, and international authorities. This research proposes a hierarchical framework for sustainability assessment of manufacturing industry in Romania. The proposed framework integrates performance elements and measures to improve all the processes and activities from the triple perspective of sustainability. Sustainability assessment captures the entire supply chain of the organization, including stakeholder interests and end-of-life directions for products. To establish the elements to be integrated in the development of the proposed framework, market research (online questionnaire-for the characteriz... [more]

Carbon capture, utilization, and storage (CCUS) is a combination of technologies capable of achieving large-scale reductions in carbon dioxide emissions across a variety of industries. Its application to date has however been mostly limited to the power sector, despite emissions from other industrial sectors accounting for around 30% of global anthropogenic CO2 emissions. This paper explores the challenges of and requirements for implementing CCUS in non-power industrial sectors in general, and in the steel sector in particular, to identify drivers for the technology’s commercialization. To do so we first conducted a comprehensive literature review of business models of existing large-scale CCUS projects. We then collected primary qualitative data through a survey questionnaire and semi-structured interviews with global CCUS experts from industry, academia, government, and consultancies. Our results reveal that the revenue model is the most critical element to building successful CCUS... [more]

Supply chains are complex networks that receive assiduous attention in the literature. Like any complex network, a supply chain is subject to a wide variety of risks that can result in significant economic losses and negative impacts in terms of image and prestige for companies. In circumstances of aggressive competition among companies, effective management of supply chain risks (SCRs) is crucial, and is currently a very active field of research. Failure Mode, Effects and Criticality Analysis (FMECA) has been recently extended to SCR identification and prioritization, aiming at reducing potential losses caused by lack of risk control. This article has a twofold objective. First, SCR assessment is investigated, and a comprehensive list of specific risks related to the automotive industry is compiled to extend the set of most commonly considered risks. Second, an alternative way of calculating the Risk Priority Number (RPN) is proposed within the FMECA framework by means of an integrate... [more]

Supply chain agility and sustainability is an essential element for the long-term survival and success of a manufacturing organization. Agility is an organization’s ability to respond rapidly to customers’ dynamic demands and volatile market changes. In a dynamic business environment, manufacturing firms demand agility to be evaluated to support any alarming decision. Sustainability is an aspect to sustain collaboration, value creation, and survival of firms under a dynamic competitive business scenario. Agility is a capability that drives competitiveness to foster sustainability aspects. The purpose of this article is to consider and evaluate the supply chain behavior within the context of Saudi enterprises. The efficacy and relevance of this model were explored through a case study conducted in a Saudi dairy manufacturing corporation. Owing to the complexity and a large number of calculations that are required for evaluating the agility of the supply chain, a decision support system... [more]

The oil industry is facing a major problem with the large amount of oil residue generated in the tanks that store and process crude oil or its products. Research has shown that the residues of petroleum sludge, which according to a sample from the Azzawiya oil refinery in Libya mainly consist of oil, water and solid residues in 42.8%, 2.9% and 55.2% respectively, result in the alteration of the product quality and reduced capacity of the tanks. The solution for this problem as well as the need for inspection and maintenance requires the removal of this oil sludge and the internal cleaning of the tanks. This report aims to review the applied clean-up methods available in the world market and to identify the most efficient, safest, most economical and most environmentally friendly cleaning process. It must be noted that until now, there is not any published work which presents the applied techniques. To accomplish this goal, a total of five manual, automatic and robotic cleaning systems... [more]

The cost-effective and stable operation of an anaerobic ceramic membrane bioreactor (AnCMBR) depends on operational strategies to minimize membrane fouling. A novel strategy for backwashing, filtration and relaxation was optimized for stable operation of a side stream tubular AnCMBR treating domestic wastewater at the ambient temperature. Two in situ backwashing schemes (once a day at 60 s/day, and twice a day at 60 s × 2/day) maintaining 55 min filtration and 5 min relaxation as a constant were compared. A flux level over 70% of the initial membrane flux was stabilized by in situ permeate backwashing irrespective of its frequency. The in situ backwashing by permeate once a day was better for energy saving, stable membrane filtration and less permeate consumption. Ex situ chemical cleaning after 60 days’ operation was carried out using pure water, sodium hypochlorite (NaOCl), and citric acid as the order. The dominant cake layer was effectively reduced by in situ backwashing, and the m... [more]

The article is a contribution to the discussion on the possibilities of effective logistic decisions under the conditions of uncertainty. Variable and unpredictable factors, which create the conditions of uncertainty, not only directly affect logistic processes (positive or negative impact), but can also be a determinant of making decisions. Logistics management, because it is referred to in the context of decision-making, is currently defined by the quality of management decisions taken, including factors which often constitute only partially quantifiable sets. The main goal of the article is to show the strength of the dependence between the occurrence of uncertainty factors and the type of decision. On the basis of decision-making theory, the types of decisions were defined, and then a set of factors that are most important for a given type of decision was selected. The results of the analysis allowed the strength of the influence of uncertainty factors on making logistics decisions... [more]

The deposition of insoluble inorganic substances on heat exchanger surfaces has a strong negative influence on the heat transfer and thus on the performance of the apparatus and the process. The analysis of the deposits is a crucial step towards the development of suitable technologies for scaling mitigation and prevention. Such analysis, however, is challenging and often requires advanced instrumentation and sample preparation. To overcome this problem, we present a straightforward analytical approach based on Fourier-transform infrared (FTIR) spectroscopy. We demonstrate that FTIR spectroscopy is a powerful tool for the chemical analysis of inorganic deposits. For example, it can identify the common anions in scales such as sulfates and carbonates. It can even distinguish between salts with the same anion but different cations such as calcium and sodium. Test measurements are performed on the deposits from a domestic water cooker and from the evaporator of a seawater desalination pil... [more]

Optimal operation is an important aspect of energy efficiency that can be employed to reduce power consumption. In cooling systems, the chillers consume a large amount of electricity, especially if they are not optimally operated, therefore, they cannot produce the required or rated cooling load capacity. The objective of this paper is to improve coefficient of performance (COP) for the operation of chillers and to reduce power consumption. Two contributions in this work are: (1) the prediction of a model by using Adaptive Neuro-Fuzzy Inference System (ANFIS)-based Fuzzy Clustering Subtractive (FCS), and (2) the classification and optimization of the predicted models by using an Accelerated Particle Swarm Optimization (APSO) algorithm. Particularly, in contribution (1), two models are developed to predict/assess power consumption and cooling load capacity. While in contribution (2), the predictive model’s data obtained are used to classify the operating performance of the chiller and t... [more]

Optimal operation of energy systems plays an important role to enhance their lifetime security and efficiency. The determination of optimal operating strategies requires intelligent utilization of massive data accumulated during operation or prediction. The investigation of these data solely without combining physical models may run the risk that the established relationships between inputs and outputs, the models which reproduce the behavior of the considered system/component in a wide range of boundary conditions, are invalid for certain boundary conditions, which never occur in the database employed. Therefore, combining big data with physical models via cyber physical systems (CPS) is of great importance to derive highly-reliable and -accurate models and becomes more and more popular in practical applications. In this paper, we focus on the description of a systematic method to apply CPS to the performance analysis and decision making of thermal power plants. We proposed a general... [more]

This paper performs an in-depth investigation and analysis on a catastrophic hazardous chemical accident involving domino effects in China based on an emerging accident causation model—the 24Model. The triggers and roots of the incident from the individual and organizational levels have been identified and several useful lessons have been summarized to avoid similar mistakes. This accident began with a leak of vinyl chloride caused by the failure of the gas holder’s bell housing and the operators’ mishandling. Leaked vinyl chloride was ignited by a high-temperature device in the process of diffusion and the fire quickly spread to the illegally parked vehicles. Several organizations were involved in this accident, and the chemical company should bear the main responsibility for it, and shall establish and implement an effective safety management system in its organizational structure and staffing, facilities management, hazards identification, emergency disposal, etc., to improve safety... [more]

The chemical industry is essential in the social economy, and the issue of production safety has aroused widespread concern. Chemical safety incidents occupy the headlines from time to time, and chemical production safety management is particularly important. This paper presents an application model based on evolutionary game theory in the assessment and analysis of chemical production safety management. The model uses evolutionary game theory to construct a strategic interactive payoff matrix between the management department of a chemical plant and the chemical plant using a replicated dynamic equation to analyze their strategic interaction and to reveal the evolution of behavioral strategy selection. The evolution results were verified and simulated. The application of this model provides an effective safety management basis and recommendations for the management of chemical plants, providing a foundation for the safe production and healthy development of chemical plants.

The study provides comprehensive information on the vacuum impregnation process applied to plant materials. It aims (in traditional applications) to ensure impermeability and elimination of porosity of various materials. The process substantially accelerates mass transfer in the liquid−solid system. The study describes the course of the process and accompanying phenomena as well its effects on plant tissues. The aim of the investigations was to determine the impact of some impregnation parameters (pressure, pressure change rate, vacuum maintenance time, relaxation time, and the coefficient of impregnating liquid viscosity) and the mode of impregnation (wet, dry, cyclic wet) on the degree of filling the plant tissue with the impregnating solution. Jonagold apples were used as the study material. The investigations have revealed that changes in the vacuum impregnation parameters (vacuum maintenance time, relaxation time, pressure change rate in the system) and the impregnation method do... [more]

Reforming of natural gas with steam represents the most energy-intensive part of ammonia production. An integrated numerical model for calculating composition of primary reforming products with cross-checking of outlet methane molar concentration, heat duty, maximum tube wall temperature, tube pressure drops, and approach to equilibrium was set up involving production parameters. In particular, the model was used for continuous monitoring and optimization of a steam methane reformer (SMR) catalyst in ammonia production. The calculations involve the solution of material and energy balance equations along with reaction kinetic expressions. Open source code based on Matlab file was used for modelling and calculation of various physical properties of the reacting gases. One of the main contributions is development of the rapid integrated method for data exchange between any distributed control system (DCS) and the model to accomplish continuous monitoring and optimization of SMR catalyst a... [more]

The effects of coagulation-dissolved air flotation (DAF) process configuration was studied on oil refinery wastewater. The configuration was done in two ways: acid-coagulation-DAF (pre-treatment) and acid-DAF-coagulation (post-treatment). Two different cationic and polymeric organic coagulants were employed in this study to compare their treatability performance with the two aforementioned configurations. All the coagulants applied before the DAF were found to be effective, with over 85% more contaminant removal efficiency than their post-treatment. Alum, being the most cost-effective coagulant, was then employed with response surface methodology (RSM) to obtain the optimum conditions. These include a coagulant dosage of 100 mg/L, air saturator pressure of 375 kPa and air−water ratio of 10% vol/vol corresponding to a desirability of 92% for the removal of oily pollutants from a local South Africa oil refinery’s wastewater. With the response quadratic models that were developed, the opt... [more]