Cheese whey (CW) is a worldwide abundant by-product of the cheese industry, which can be used for biogas production if further processing is not performed to produce other valuable food products. This study evaluates biogas production from CW in low-cost, tubular reactors, thus comparing the effect of temperature control. CW was monodigested in two tubular reactors at the pilot scale: one of them with temperature control (30 ± 3 °C) and the other one working at environmental conditions. The results show that CW could be monodigested in pilot scale tubular reactors, thus yielding high methane. Temperature control (30 ± 3 °C) at the pilot scale led to higher methane yields under all tested operating conditions, thus reaching 565.8 ± 20.9 L kg−1VS at an Organic Loading Rate (OLR) of 0.416 ± 0.160 kgVS L−1 d−1, which was higher than the maximum yield obtained without temperature control (445.6 ± 21.9 L kg−1VS) at 0.212 ± 0.020 kgVS L−1 d−1. Methane yield differences were attributed to the... [more]

Geothermal energy, recognized as a clean energy source, has attracted widespread attention for its extraction. However, it is located in deep and complex geological formations, presenting a significant challenge to the drilling operations of existing Polycrystalline Diamond Compact (PDC) drill bits. To further understand the rock-breaking mechanism of PDC cutters in deep geological formations and improve rock-breaking efficiency, a finite element model employing the cohesive zone method was developed for a saddle-shaped PDC cutter (SC). This model was validated against experimental simulations, proving its capability to capture real rock crack initiation during the simulation process accurately. By analyzing the formation of cracks under cutting forces, the SC’s rock-breaking mechanism was explored and compared with conventional cutters (CCs), clarifying its advantages. Additionally, the model analyzed the effects of different confined pressures, back rake angles, and structural parame... [more]

Supramolecular solvent-based extraction (SUPRAS) stands out as a promising approach, particularly due to its environmentally friendly and efficient characteristics. This research explores the optimization of SUPRAS extraction for sango radish and kale microgreens, focusing on enhancing the extraction efficiency. The Taguchi experimental design and artificial neural network (ANN) modeling were utilized to systematically optimize extraction parameters (ethanol content, SUPRAS: equilibrium ratio, centrifugation rate, centrifugation time, and solid-liquid ratio). The extraction efficiency was evaluated by measuring the antioxidant activity (DPPH assay) and contents of chlorophylls, carotenoids, phenolics, and anthocyanidins. The obtained results demonstrated variability in phytochemical contents and antioxidant activities across microgreen samples, with the possibility of achieving high extraction yields using the prediction of optimized parameters. The optimal result for sango radish can... [more]

This study investigates the impact of plasma gradient modification and gradient illumination on the optoelectronic properties of buckypaper (BP), a flexible and large-scale material composed of multi-walled carbon nanotubes (MWCNTs). The BP samples were subjected to argon ion plasma treatment at varying power levels and durations, thereby creating different carrier concentration gradients on the surface. The photovoltage and photocurrent responses of the samples were then measured under uniform full illumination and gradient illumination conditions. The findings revealed that both plasma gradient modification and gradient illumination significantly enhanced the optoelectronic performance of BP. Notably, the combined application of these two methods yielded superior results compared to the application of either method alone. Specifically, the optimal plasma power for improving BP was found to be 20 W. Under conditions of plasma gradient modification and gradient illumination, a photovol... [more]

The work is devoted to the study of the influence of nitrogenous bases on the composition of oil and the structure of asphaltenes on their colloidal stability in solution. Model petroleum systems with a basic nitrogen content of 1, 2, and 3% wt. were used as objects of study. Asphaltene-like nitrogenous bases were obtained by thermolysis of model petroleum systems with different nitrogen contents. The results were obtained using elemental analysis, non-aqueous potentiometric titration, spectrophotometry, 1H NMR spectroscopy, and liquid adsorption chromatography. It was established that the content of Nbas in asphaltenes increases by 0.3−1.3% wt. with the increase in quinoline content in petroleum components. Quinoline is incorporated into the supramolecular structure of asphaltenes and increases their average molecular weight by 650 amu. and aromaticity by 2%. The aggregative stability of asphaltenes decreases by 1.5−6 times with an increase in their average molecular weight and an inc... [more]

Substance separation has always been the foundation of production processes in a variety of industrial sectors such as hydrometallurgy, natural compounds extraction, food industry, pharmaceutical industry, and environmental engineering [...]

The control of spoilage yeasts in wines is crucial to avoid organoleptic deviations in wine production. Traditionally, sulfur dioxide (SO2) was used to control them; nevertheless, SO2 influence on human health and its use is criticized. Biocontrol emerges as an alternative in wine pre-fermentation, but there is limited development in its applicability. Managing kinetics is relevant in the microbial interaction process. pH was identified as a factor affecting the interaction kinetics of Wickerhamomyces anomalus killer biocontrol on Zygosaccharomyces rouxii. Mathematical modeling allows insight into offline parameters and the influence of physicochemical factors in the environment. Incorporating submodels that explain manipulable factors (pH), the process can be optimized to achieve the best-desired outcomes. The aim of this study was to model and optimize, using a constant and a variable pH profile, the interaction of killer biocontrol W. anomalus vs. Z. rouxii to reduce the spoilage po... [more]

This work investigates the inverse coupled radiation−conduction problem for estimating thermophysical parameters and source terms by an improved grey wolf optimization (GWO). The transient coupled radiation−conduction heat transfer problem in participating slab media is solved by the finite volume method. The radiative intensities on both boundaries are adopted as known measurement information in the inverse model. To overcome the disadvantages of the original GWO algorithm, an improved grey wolf algorithm (IGWO) is developed by introducing the weight strategy and nonlinear factors. Three benchmark functions are adopted to prove that the IGWO has a faster convergence speed and higher estimation accuracy than the original one. The IGWO is applied to inverse the thermophysical parameters and source terms based on the coupled radiation−conduction model; the results indicate that the IGWO is accurate and effective for estimating refractive index, absorption coefficient, and source terms.

As the “carbon peaking and carbon neutrality” strategy advances, carbon emissions have gradually become a significant indicator in selecting and evaluating sewage and sludge treatment solutions. This study compared the carbon footprints of different digested sludge post-treatment routes, taking the Lu’an project in China as an example. Considering anaerobic digestion and digested sludge post-treatment options, the carbon footprints are as follows: 347.7 kg CO2 (land application) < 459.7 kg CO2 (composting-involved land application) < 858.4 kg CO2 (brickmaking). In general, land application was superior to brickmaking from the perspective of carbon footprints. The power consumption incurred by aerating and turning and the direct N2O and CH4 emissions during composting increase the composting-involved land application carbon footprint. However, digested sludge that is not subject to high-temperature sterilization and compost is phytotoxic and can be fetid, which is a limitation of... [more]

Anammox bacteria were embedded with different mass fractions of polyvinyl alcohol (PVA), polyethylene glycol (PEG) and water-based polyurethane (WPU) materials. The embedded immobilized pellets with different particle sizes of about 2.8−3.2 mm were prepared. The effects of the mass fraction of the embedding material (PVA 6−12%, PEG 6−9%, WPU 10%) and the concentration of activated carbon added in the embedding process (0−4%) on the pellet was investigated. The performance of pellet formation, sedimentation rate, mechanical strength, expansion coefficient, and elasticity were compared and analyzed under different immobilization conditions, and the parameters of each embedding step were optimized. Anammox immobilized pellets prepared with 10% polyvinyl alcohol (PVA), 2% sodium alginate (SA), and 2% powdered activated carbon were proposed. The effects of salinity on anammox were investigated through a batch test, and the optimal reaction conditions were selected to carry out the operation... [more]

The homogeneous acid etching of conventional acid in porous heterogeneous carbonate reservoirs leads to a large amount of consumption in the near-wellbore area, which makes the acidification effect often not ideal. In order to improve the acidizing effect of porous heterogeneous carbonate reservoirs, viscous acid is used to increase the stimulation of the target block in this paper. Through systematic experiments, the adaptability of the viscous acid in the four layers of the M reservoir in the target block was evaluated, and the MD and ME layers suitable for acidizing stimulation were determined in combination with physical property analysis. Finally, based on the geological characteristics and experimental data of the preferred layers, a two-scale acid wormhole growth radial model was established, and the construction parameters of acidizing stimulation were optimized. The results show that (1) The preferred viscous acid system has a dissolution rate of more than 95% for the rock pow... [more]

It has been documented that the shelf life of fishery products is extremely reduced due to microbial development and its endogenous biochemistry. For this reason, food technologists around the world are researching how to reduce the main processes that lead to spoilage. Recently, high-intensity ultrasound (HIU) has had different applications in the food industry because the cavitation effect can inhibit or reduce microbial development as well as cause conformational changes in muscle enzymes. Therefore, in this study, HIU was applied for 30, 60, and 90 min to the tilapia (Oreochromis niloticus) fillet, and subsequently, it was stored on ice for 20 days. During this period, samples were taken every 5 days (day 0, 5, 10, 15, and 20), and moisture content, pH, total volatile base (TVB-N), non-protein nitrogen (NPN), texture, electrophoresis, color, and microbiological analyses (mesophiles and psychrophiles) were determined. No significant changes (p ≥ 0.05) were observed in the moisture c... [more]

A technology for the hydrochemical processing of the kaolinite fraction of bauxite has been developed, and it involves preliminary chemical activation in a sodium bicarbonate solution and alkaline leaching in a recycled high-modulus solution with the addition of an active form of calcium oxide. Chemical activation allows for the transformation of the difficult-to-explore kaolinite phase to form easily soluble phases of dawsonite, sodium hydroaluminosilicate and bemite. An active, finely dispersed form of calcium oxide was obtained as a result of CaO quenching in Na2SO4 solution at elevated temperature and pressure. Using a central composite design (CCD) via response surface methodology (RSM), the technological leaching mode was achieved. The influence on the leaching process was studied by adjusting the CaO/SiO2 ratio, temperature, alkaline solution concentration and duration. It was found that the determining factors are the concentration of the leaching solution and the temperature.... [more]

The evaluation of rock hydraulic fracturing tendency plays a crucial role in the selection of fracturing layers within reservoirs and the evaluation of post-compression capacity. The sandstone reservoirs in the Yihuang New Area have poor physical properties and are deeply buried. It is necessary to increase the production of oil and gas by hydraulic fracturing. Regarding the sandstones in the region, the following parameters were considered: combined compressive strength, bulk modulus, shear modulus, fracture index, horizontal-stress difference coefficient, and fracture toughness. In accordance with the catastrophe theory, a multi-level structure was established for the hydraulic fracturing-tendency evaluation of sandstone reservoirs, consisting of a target layer, a guide layer, and an indicator layer. A catastrophic model for evaluating the hydraulic fracturing tendency of sandstone reservoirs was established. The results are consistent with those obtained from the Analytic Hierarchy... [more]

Investigating the adsorption and diffusion processes of shale gas within the nanopores of kerogen is essential for comprehending the presence of shale gas in organic matter of shale. In this study, an organic nanoporous structure was constructed based on the unit structure of Longmaxi shale kerogen. Grand canonical Monte Carlo and molecular dynamics simulation methods were employed to explore the adsorption and diffusion mechanisms of pure CH4, CO2, and N2, as well as their binary mixtures with varying mole fractions. The results revealed that the physical adsorption characteristics of CH4, CO2, and N2 gases on kerogen adhered to the Langmuir adsorption law. The quantity of adsorbed gas molecules increased with rising pressure but decreased with increasing temperature. The variation in the heat of adsorption was also analyzed. Under identical temperature and pressure conditions, the adsorption of CH4 increased with higher mole fractions of CH4, whereas it decreased with greater mole fr... [more]

Currently, the development of innovative materials for the treatment of various diseases is highly interesting and effective. Additionally, in recent years, environmental changes, including the search for a sustainable world, have become the main goal behind developing sustainable and suitable materials. In this context, this research produced innovative hydrogels that incorporate cellulose nanocrystals and nanofibres from underutilised fibres from a semiarid region of Brazil; the hydrogels were loaded with vitamin D to evaluate controlled drug release for the treatment of diverse diseases. Spectroscopic (FTIR, Raman, UV−VIS), X-ray diffraction, zeta potential and morphology (SEM, TEM) analyses were used to characterise these hydrogels. In addition, biocompatibility was assessed using a resazurin assay, and the in vitro kinetic accumulative release of vitamin D was measured. The results showed that nanocrystals and nanofibres changed the structure and crystallinity of the hydrogels. In... [more]

Overflow is one of the complicated working conditions that often occur in the drilling process. If it is not discovered and controlled in time, it will cause gas invasion, kick, and blowout, which will bring inestimable accidents and hazards. Therefore, overflow identification and early warning has become a hot spot and a difficult problem in drilling engineering. In the face of the limitations and lag of traditional overflow identification methods, the poor application effect, and the weak mechanisms of existing models and methods, a method of series fusion of feature data obtained from physical models as well as sliding window and random forest machine learning algorithm models is proposed. The overflow identification and early warning model of managed pressure drilling based on a series fusion data-driven model is established. The research results show that the series fusion data-driven model in this paper is superior to the overflow identification effect of other feature data and a... [more]

Under shear and non-uniform loads, the deformation of the section shape of a casing results in an irregular section, and the spatial continuity is poor. The change in the distance between the wall of the casing before and after stress is recorded to analyze the deformation of the casing, and the distance value is taken as the key characteristic of the casing. A large number of the key characteristic values of shale gas casing deformation can be obtained by using the circular traversal detection method. At the same time, this article focuses on the center deviation between the laser sensor axis and the pipe string axis, as well as on the disturbance problem during measurement. An eccentricity error correction algorithm is derived to correct the eccentricity error that occurs during the detection process, and then we use interpolation algorithms to draw cubic spline curves to improve detection accuracy. The test results show that the algorithm can effectively eliminate eccentricity error... [more]

Pore and fracture structure heterogeneity is the basis for coalbed methane production capacity. In this paper, high-pressure mercury intrusion test curves of 16 coal samples from the Taiyuan Formation in the Linxing area are studied. Based on the fractal dimension values of mercury intrusion and retreat curves, the correlation between the two different fractal parameters is studied. Then, the permeability variation of different types of coal samples is studied using overlying pressure pore permeability tests. The correlation between the permeability variation of coal samples and dimension values is explored, and the results are as follows. (1) Based on porosity and mercury removal efficiency, all coal samples can be divided into three types, that is, types A, B, and C. Among them, Type A samples are characterized by lower total pore volume, with pore volume percentages ranging from 1000 to 10,000 nm not exceeding 15%. (2) During the mercury injection stage, both the M-model and S-model... [more]

Rising energy demands, the depletion of fossil fuels, and their environmental impact necessitate a shift towards sustainable power generation. Concentrating solar power (CSP) offers a promising solution. This study examines a hybridization of a combined cycle power plant (CCPP) based on solar energy with fossil fuel and energy storage in rock layers to increase Saudi Arabia’s electricity production from renewable energy. The fuel is used to keep the temperature at the inlet of the gas turbine at 1000 °C, ensuring the power produced by the Rankine cycle remains constant. During the summer, the sun is the main source of power generation, whereas in the winter, reliance on fuel increases significantly. The Brayton cycle operates for 10 h during peak solar radiation periods, storing exhaust heat in rock beds. For the remaining 14 h of the day, this stored heat is discharged to operate the Rankine steam cycle. Simulations and optimizations are performed, and the system is evaluated using a... [more]

The following Special Issue entitled “Process Monitoring and Fault Diagnosis” aims to explore the latest progress and perspectives on the application of data analytic techniques to enhance stable operation and safety in chemical processes and other related process industries [...]

Metformin, widely prescribed to treat type 2 diabetes for its effectiveness and low cost, has raised concerns about its presence in aqueous effluents and its potential environmental and public health impacts. To address this issue, xerogels were synthesized from resorcinol and formaldehyde, with molar ratios ranging from 0.05 to 0.40. These xerogels were thoroughly characterized using FT-IR, SEM, TGA, and TEM analyses. Batch adsorption experiments were performed with standard metformin solutions at concentrations of 50 and 500 mg/L, varying pH, and temperature to determine the adsorption isotherms of the synthesized xerogels. The adsorption data revealed a maximum adsorption capacity of 325 mg/g at pH 11 and 25 °C. Quantum chemical calculations revealed that electrostatic interactions govern metformin adsorption onto xerogels. The xerogels’ adsorption capacity was evaluated in competitive systems with CaCl2, NaCl, MgCl2, and synthetic urines. Reuse cycles demonstrated that xerogels cou... [more]

Starch-based biodegradable films are a type of packaging material that can naturally decompose in the environment. Current challenges regarding starch-based film applications are their high solubility and low hydrophobicity. Prior studies have shown that plasma application improves the physical, chemical, and mechanical properties of these films. This work evaluates the plasma application strategy regarding the process stage in which plasma should be applied (starch granule, film-forming solution, or film). Three groups of films were produced: a film produced with the plasma-treated starch, a film produced by subjecting the film-forming solution to plasma treatment, and a plasma-treated film produced with the untreated starch. A 22 face-centered experimental design was applied to each group of films to attain the optimal film of each group. The design consisted of applying plasma at 100, 200, and 300 Hz for 0, 10, and 20 min to each group. The results showed significant differences reg... [more]

The sludge from water treatment plants (WTP) is a waste from the water process. This study evaluated the effect of incorporating water treatment plant (WTP) sludge, replacing the water used in compacted soil−cement mixtures. The materials were characterized by Scanning Electron Microscopy (SEM) associated with Energy Dispersive Spectroscopy (EDS) and Atomic Absorption Spectrometry (AAS). The soil, with the addition of liquid WTP sludge, presented an apparent dry specific weight (ƴd) of 1.77 gf·cm−3, the optimum moisture value in the compaction test of 15%, and the cement contents tested were 7, 11, and 14%. The specimens were molded using a WTP sludge−cement−soil mixture under the conditions mentioned above, and the simple compression results showed values within the range of 2.5 to 9.3 MPa, as specified by the Brazilian Technical Standard (NBR) 8491/2012. The hydraulic conductivity performed on the test specimen after 28 days of curing resulted in a coefficient (k) of 7.49 × 10−9 cm·s... [more]

This study aimed to analyze and optimize the thermal induction hardening process applied to toothed transmission gears, focusing on thermal aspects, structural deformation, and topology optimization, while exploring the feasibility of various materials and operating conditions. The research simulated thermal and deformation behavior using a computer model, comparing results with experimental data through the Ansys® platform 2022 R1. The methodology encompassed thermal and deformation analyses, topology optimization to identify removable regions without compromising part integrity, and a sensitivity study to evaluate the different materials and operating conditions. This study validates the precision of computational models in predicting thermal and deformation behavior in toothed gears under thermal induction hardening, introducing topology optimizations and alternative materials, and providing novel perspectives for the more efficient and cost-effective manufacturing of these componen... [more]