Active pharmaceutical ingredients (APIs) are highly valuable, highly sensitive products resulting from production processes with strict quality control specifications and regulations that are required for the safety of patients [...]

Bio-resins are bio-based materials derived from vegetable resources, especially from vegetable seed oils. It is widely known that bio-resources are renewable, highly available, and sustainable. Resins and most polymers are largely derived from petroleum-based sources that are known to pose chemical risks. Resins have practical applications in printing inks, plasticisers and diluents, as well as in coating materials. Vegetable oils possess a large number of oxirane groups, which are essential for epoxidation to occur, resulting in the production of bio-resins. This undeniably serves as a promising candidate for competing with fossil-fuel-derived petroleum-based products. Thus, the aim of this review paper is to highlight aspects related to the production of bio-resins, including the chemical route of vegetable oil epoxidation process and its influencing factors, the reaction kinetics, bio-resins and the physico-chemical and mechanical properties of bio-resins, along with their applicati... [more]

One of the key challenges in multilevel inverters (MLIs) design is to reduce the number of components used in the implementation while maximising the number of output voltage levels. This paper proposes a new concept that facilitates a device count reduction technique of existing cascaded MLIs. Moreover, the proposed concept can be utilised to extend existing single phase cascaded MLI topologies to three-phase structure without tripling the number of semiconductor components and input dc-supplies as per the current practice. The new generalized concept involves two stages; namely, cascaded stage and phase generator stage. The phase generator stage is a combination of a conventional three-phase two level inverter and three bi-directional switches while the cascaded stage can employ any existing cascaded topology. A laboratory prototype model is built and extensive experimental analyses are conducted to validate the feasibility of the proposed cascaded MLI concept.

This study characterizes the decrease of the hydraulic conductivity (permeability loss) of a metallic iron-based household water filter (Fe0 filter) for a duration of 12 months. A commercial steel wool (SW) is used as Fe0 source. The Fe0 unit containing 300 g of SW was sandwiched between two conventional biological sand filters (BSFs). The working solution was slightly turbid natural well water polluted with pathogens (total coliform = 1950 UFC mL−1) and contaminated with nitrate ([NO3−] = 24.0 mg L−1). The system was monitored twice per month for pH value, removal of nitrate, coliforms, and turbidity, the iron concentration, as well as the permeability loss. Results revealed a quantitative removal of coliform (>99%), nitrate (>99%) and turbidity (>96%). The whole column effluent depicted drinking water quality. The permeability loss after one year of operation was about 40%, and the filter was still producing 200 L of drinking water per day at a flow velocity of 12.5 L h−1. A progress... [more]

Hydrodynamic cavitation (HC) is a green technology that has been successfully used to intensify a number of process. The cavitation phenomenon is responsible for many effects, including improvements in mass transfer rates and effective cell-wall rupture, leading to matrix disintegration. HC is a promising strategy for extraction processes and provides the fast and efficient recovery of valuable compounds from plants and biomass with high quality. It is a simple method with high energy efficiency that shows great potential for large-scale operations. This review presents a general discussion of the mechanisms of HC, its advantages, different reactor configurations, its applications in the extraction of bioactive compounds from plants, lipids from algal biomass and delignification of lignocellulosic biomass, and a case study in which the HC extraction of basil leftovers is compared with that of other extraction methods.

Polymer flooding enhances oil recovery, but during the application of this technology, it also creates a large amount of polymer-contained produced water that poses a threat to the environment. The current processing is mainly focused on being able to meet the re-injection requirements. However, many processes face the challenges of purifying effect, facilities pollution, and economical justification in the field practice. In the present work, to fully understand the structure and principle of the oil field filter tank, and based on geometric similarity and similar flow, a set of self-designed filtration simulation devices is used to study the treatment of polymer-contained produced water in order to facilitate the satisfaction of the water injection requirements for medium- and low-permeability reservoirs. The results show that, due to the existence of polymers in oil field produced water, a stable colloidal system is formed on the surface of the filter medium, which reduces the adsor... [more]

Even though wind energy is one of the most mature renewable technologies, it is in continuous development not only because of the trend towards larger wind turbines but also because of the development of new technological solutions. The gearbox is one of the components of the drive train in which the industry is concentrating more effort on research and development. Larger rotor blades lead to more demanding requirements for this component as a consequence of a higher mechanical torque and multiplication ratio (due to lower rotational speed of blades while the rotational speed on the generator side remains at similar values). In addition, operating conditions become increasingly demanding in terms of reliability, performance, and compactness. This paper analyses the different gearbox arrangements that are implemented by manufacturers of onshore wind turbines, as well as their market penetration (including different aspects that affect the design of the gearbox, such as drive train conf... [more]

Various crops can be considered as potential bioenergy and biofuel production feedstocks. The selection of the crops to be cultivated for that purpose is based on several factors. For an objective comparison between different crops, a common framework is required to assess their economic or energetic performance. In this paper, a computational tool for the energy cost evaluation of multiple-crop production systems is presented. All the in-field and transport operations are considered, providing a detailed analysis of the energy requirements of the components that contribute to the overall energy consumption. A demonstration scenario is also described. The scenario is based on three selected energy crops, namely Miscanthus, Arundo donax and Switchgrass. The tool can be used as a decision support system for the evaluation of different agronomical practices (such as fertilization and agrochemicals application), machinery systems, and management practices that can be applied in each one of... [more]

In this study, plate-fin heat sinks with partial heating under forced convection were experimentally investigated. The base temperature profiles of the plate-fin heat sinks were measured for various heating lengths, heating positions, flow rates, and channel widths. From the experimental data, the effects of heating length, heating position, and flow rate on the base temperature profile and the thermal performance were investigated. Finally, the characteristics of the optimal heating position were investigated. As a result, it was shown that the optimal heating position was on the upstream side in the case of the heat sinks under laminar developing flow, as opposed to the heat sinks under turbulent flow. It was also shown that the optimal heating position could change significantly due to heat losses through the front and back of the heat sink, while the effects of the heat loss through the sides of the heat sink on the optimal heating position were negligible. In addition, it was show... [more]

In this work, cow manure (CM) was reused as a potential precursor in the production of activated carbon (AC) using a potassium hydroxide activation process at different temperatures (i.e., 500, 600 and 700 °C). The optimal activated carbon from cow manure (CM-AC) with high specific surface area (ca. 950 m2/g) was further investigated for its adsorption performance in the removal of a model compound (i.e., methylene blue) from aqueous solution with various initial concentrations and adsorbent dosages at 25 °C. It was found that the resulting AC could be an effective adsorbent for removal of cationic dye from aqueous solution in comparison with a commercial coal-based AC. Based on the observations of the energy dispersive X-ray spectroscopy and Fourier transform infrared spectroscopy (FTIR), the CM-AC adsorbent has a stronger interaction with the cationic compound due to its more oxygen-containing complex on the surface. Furthermore, the adsorption kinetic parameters fitted using the pse... [more]

The literature has two different perspectives on which innovation types should be implemented to achieve innovation performance; some argue that they should pursue process-oriented innovation, while others maintain that both product- and process-oriented innovation should be performed. Though innovation efficiency should be measured, which takes both input and output variables into account, the research so far has been measured only with the performance of the innovation. Accordingly, this study identifies which innovation type is the most advantageous in terms of innovation efficiency for the chemical firms. We use data of 64 Korean chemical companies from a 2016 Korean innovation survey and perform data envelopment analysis to calculate innovation efficiency. Kruskal−Wallis one-way ANOVA and bootstrap DEA were also conducted to compare the difference of innovation efficiency among groups, depending on which innovation types are oriented. The result shows that focusing on process inno... [more]

Nanotechnology, particularly nanoemulsions (NEs), have gained increasing interest from researchers throughout the years. The small-sized droplet with a high surface area makes NEs important in many industries. In this review article, the components, properties, formation, and applications are summarized. The advantages and disadvantages are also described in this article. The formation of the nanosized emulsion can be divided into two types: high and low energy methods. In high energy methods, high-pressure homogenization, microfluidization, and ultrasonic emulsification are described thoroughly. Spontaneous emulsification, phase inversion temperature (PIT), phase inversion composition (PIC), and the less known D-phase emulsification (DPE) methods are emphasized in low energy methods. The applications of NEs are described in three main areas which are food, cosmetics, and drug delivery.

As a founder of the Process Systems Engineering (PSE) discipline, Professor Roger W.H. Sargent had set ambitious goals for a systematic new generation of a process design paradigm based on optimization techniques with the consideration of future uncertainties and operational decisions. In this paper, we present a historical perspective on the milestones in model-based design optimization techniques and the developed tools to solve the resulting complex problems. We examine the progress spanning more than five decades, from the early flexibility analysis and optimal process design under uncertainty to more recent developments on the simultaneous consideration of process design, scheduling, and control. This formidable target towards the grand unification poses unique challenges due to multiple time scales and conflicting objectives. Here, we review the recent progress and propose future research directions.

Pyridine is a toxic component in industrial wastewater, which is difficult to remove using conventional methods. In this study, the cost-effective coke powder was used to remove pyridine from a pyridine simulation wastewater. The removal efficiency and adsorption capacity of pyridine reached up to 67.32% and 0.4488 mg/g, respectively, at a coke powder concentration of 60 mg/L and an adsorption time of 30 min. The pyridine removal efficiency and adsorption capacity of coke powder reached saturation when the initial concentration was 40 mg/L. The pH of 2−12 in the solution was found to have little effect on the pyridine adsorption process of coke powder, while the coke powder with lower ash content was of better adsorbability for pyridine. The coke powder was regenerated by heat treatment, and reused for pyridine adsorption. It was found that the pyridine removal efficiency slightly decreased after nine times of reuse, in addition to a small cumulative weight loss rate of coke powder. Ad... [more]

To remove the radioactive cesium from the polluted environment, tea leaves were chosen as cheap, and abundantly available environment-friendly bio-adsorbents to investigate the alkali metals adsorption. Fresh and used tea leaves (FT and UT) were found to have high efficiency and selectivity for cesium adsorption, after the crosslinking with concentrated sulfuric acid. Calculation of the proton-exchanged amount suggested adsorption mechanism of three alkali metals on crosslinked tea leaves involve a cationic exchange with a proton from the hydroxyl groups of the crosslinked tea leaves, as well as coordination with ethereal oxygen atoms to form the chelation. Further, considering the practical application of the polluted water treatment, the competitive adsorption of Cs+ and Na+ ions was investigated by the batch-wise method and column chromatography separation. Unlike the conventional ion exchange and chelate resins with less selectivity for Cs+ coexisting cations, both crosslinked fres... [more]

Currently, agricultural waste is proposed as a sustainable alternative in the removal of heavy metals present in industrial wastewater, to fulfill some of the goals proposed in the Sustainable Development Goals stated for the 2030 Agenda, in particular in Sections 3.9 and 6.9. Considering this context, the coffee pulp (Castilla variety) of Caldas municipality (Colombia) was used in study for the removal of one of the most toxic chemical species of chromium: Cr (VI). Therefore, the agricultural residue was subjected to a bromatological characterization, determination of the lignocellulosic composition and elucidation of characteristic organic functional groups by IR spectrophotometry. Additionally, the optimal parameters for contaminant removal were identified, regarding particle size, biomass quantity, optimum pH, stirring time, temperature, adsorption kinetics, zero charge potential (pHpzc) and adsorption isotherms, to analyze the kinetic model that fitted the process, the explanation... [more]

Process systems engineering (PSE), after being proposed by Sargent and contemporary researchers, has been fast developing in various domains and research communities around the world in the last couple of decades, with energy systems engineering featuring a typical yet still fast propagating domain, and the Chinese PSE community featuring a typical community with its own unique challenges for applying PSE theory and methods. In this paper, development of energy systems engineering and process systems engineering in China is discussed, and Sargent’s impacts on these two fields are the main focus. Pioneering work conducted by Sargent is firstly discussed. Then, a venation on how his work and thoughts have motivated later researchers and led to progressive advances is reviewed and analyzed. It shows that Sargent’s idea of optimum design and his work on nonlinear programming and superstructure modelling have resulted in well-known methods that are widely adopted in energy systems engineeri... [more]

Double-suction centrifugal pumps are widely used in industrial and agricultural applications since their flow rate is twice that of single-suction pumps with the same impeller diameter. They usually run for longer, which makes them susceptible to cavitation, putting the downstream components at risk. A fast approach to predicting the Net Positive Suction Head required was applied to perform a multi-objective optimization on the double-suction centrifugal pump. An L32 (84) orthogonal array was designed to evaluate 8 geometrical parameters at 4 levels each. A two-layer feedforward neural network and genetic algorithm was applied to solve the multi-objective problem into pareto solutions. The results were validated by numerical simulation and compared to the original design. The suction performance was improved by 7.26%, 3.9%, 4.5% and 3.8% at flow conditions 0.6Qd, 0.8Qd, 1.0Qd and 1.2Qd respectively. The efficiency increased by 1.53% 1.0Qd and 1.1% at 0.8Qd. The streamline on the blade... [more]

Bidirectional power converters for electric vehicles (EVs) have received much attention recently, due to either grid-supporting requirements or emergent power supplies. This paper proposes a hybrid modulation of the three-phase dual-active bridge (3ΦDAB) converter for EV charging systems. The designed hybrid modulation allows the converter to switch its modulation between phase-shifted and trapezoidal modes to increase the conversion efficiency, even under light-load conditions. The mode transition is realized in a real-time manner according to the charging or discharging current. The operation principle of the converter is analyzed in different modes and thus design considerations of the modulation are derived. A lab-scaled prototype circuit with a 48V/20Ah LiFePO₄ battery is established to validate the feasibility and effectiveness.

Supercritical fluids are used for the extraction of desired ingredients from natural materials, but also for the removal of undesired and harmful ingredients. In this paper, the pertinent physical and chemical properties of supercritical water, methanol, ethanol, carbon dioxide, and their mixtures are provided. The methodologies used with supercritical fluid extraction are briefly dealt with. Advances in the application of supercritical extraction to fuels, the gaining of antioxidants and other useful items from biomass, the removal of undesired ingredients or contaminants, and the preparation of nanosized particles of drugs are described.

The substitution of petroleum-based synthetic polymers in latex formulations with sustainable and/or bio-based sources has increasingly been a focus of both academic and industrial research. Emulsion polymerization already provides a more sustainable way to produce polymers for coatings and adhesives, because it is a water-based process. It can be made even more attractive as a green alternative with the addition of starch, a renewable material that has proven to be extremely useful as a filler, stabilizer, property modifier and macromer. This work provides a critical review of attempts to modify and incorporate various types of starch in emulsion polymerizations. This review focusses on the method of initiation, grafting mechanisms, starch feeding strategies and the characterization methods. It provides a needed guide for those looking to modify starch in an emulsion polymerization to achieve a target grafting performance or to incorporate starch in latex formulations for the replacem... [more]

The high solubility of urea in water and its consequent leaching into the soil adversely prevents its full assimilation by plants. An improved slow-release process could effectively minimise the loss of fertilizer material and thus mitigate the associated environmental pollution. In this study, the effects of the operational variables on the efficiency of the urea coating process in a rotary pan have been systematically analysed. A mixture of gypsum-sulphur was used as the coating material with refined water as a binder. In order to comprehensively investigate the impact of each process variable on the efficiency and any potential interactions between them, the effects of particle size, coating material percentage, rotational speed of the pan, spray flow rate and the amount of sprayed water were investigated and analysed via a central composite design of experiments (DoE). The second-order polynomial model provided the best correlation for the experimental data. The predictive model wa... [more]

Growing social and economic pressures demand technological innovations that enable the widespread usage of unconventional sources of water. These challenges motivate the emerging fit-for-purpose paradigm, wherein water is provided at the precise quality level of the intended application. Unfortunately, to date, fundamental advances in materials and nanotechnology have been slow to advance this paradigm. Using examples from membrane science and engineering, we highlight the critical need to bridge research at the molecular and nano-scales with development at the device and systems-scales to fully realize sustainable fit-for-purpose water technology. Specifically, we present four opportunities for computing and data science to accelerate convergence of sustainable water research: materials informatics and inverse design, model-based design of experiments, superstructure optimization, and uncertainty quantification. As such, we highlight opportunities to collaboratively revolutionize mole... [more]

Liquid⁻liquid two-phase flow in microchannels has attracted much attention, due to the superiority of mass transfer enhancement. One of the biggest unresolved challenges is the low mixing efficiency at the microscale. Suitable mixing efficiency is important to promote the mass transfer of two-phase flow in microchannels. In this paper, the mixing efficiency in three junction configurations, including a cross-shaped junction, a cross-shaped T-junction, and a T-junction, is investigated by the volume of fluid (VOF) method coupled with user-defined scalar (UDS) model. All three junction configurations are designed with the same hydraulic diameter of 100 μm. Mixing components are distributed in the front and back parts of the droplet. The mixing efficiency in the droplet forming stage and the droplet moving stage are compared quantitatively. Results show that different junction configurations create very different mixing efficiencies, and the cross-shaped T-junction performs best, with rel... [more]

Pulsed field gradient (PFG) nuclear magnetic resonance (NMR) allows recording of molecular diffusion paths (notably, the probability distribution of molecular displacements over typically micrometers, covered during an observation time of typically milliseconds) and has thus proven to serve as a most versatile means for the in-depth study of mass transfer in complex materials. This is particularly true with nanoporous host materials, where PFG NMR enabled the first direct measurement of intracrystalline diffusivities of guest molecules. Spatial resolution, i.e., the minimum diffusion path length experimentally observable, is limited by the time interval over which the pulsed field gradients may be applied. In “conventional„ PFG NMR measurements, this time interval is determined by a characteristic quantity of the host-guest system under study, the so-called transverse nuclear magnetic relaxation time. This leads, notably when considering systems with low molecular mobilities, to severe... [more]