The water cut (WC) has a significant effect on the flow parameters, such as liquid holdup, liquid phase velocity, and flow regimes of the low-viscosity oil−gas−water slug flow, and it can change the vibration characteristics of piping systems. To study the effect of water cut on the vibration characteristics of piping systems conveying such internal flow, a new dynamic model is developed. Galerkin’s method is used to discretize the equation and determine the natural frequencies by solving for the eigenvalues of the equation coefficient matrix. The results show that in the range of 10−90% WC, the natural frequency increases and then decreases, and the turning point occurs near the phase inversion region (WC = 40−60%). The main reason is the highly effective viscosity in the phase inversion region, which leads to an increase in the liquid holdup. The natural frequency increases and then decreases with superficial gas velocity, and the inflection point decreases with the increase in water... [more]

Coalescence-induced droplet jumping on superhydrophobic surfaces with different initial positions was numerically simulated using the 2D multi-relaxation-time (MRT) Lattice Boltzmann method (LBM). Simulation results show that for coalesced droplets with radii close to the structure length scale, the change of initial droplet positions leads to a significant deviation of jumping velocity and direction. By finely tuning the initial droplet positions on a flat-pillared surface, perpendicular jumping, oblique jumping, and non-jumping are successively observed on the same structured surface. Droplet morphologies and vector diagrams at different moments are considered. It is revealed that the asymmetric droplet detachment from the structured surface leads to the directional transport of liquid mass in the droplet and further results in the oblique jumping of the coalesced droplet. In order to eliminate the influence of initial droplet position on droplet jumping probability, a surface with p... [more]

The article investigated the flow of boiling streams through a nozzle with an oblique cut. Due to this flow organization, deviation from the nozzle axis at the vortex chamber inlet occurred. The study of flow modeling in the inlet section was carried out. The flow design and the calculation scheme of the vortex liquid−steam jet apparatus were proposed. Analytical expressions between the main operating parameters were obtained according to the developed mathematical model. A recommended oblique-cut angle for the active-flow nozzle was evaluated considering the transition through the first critical section based on the tangential velocity flow model. Validation of the mathematical model in the inlet section of the vortex chamber was provided based on the comparison with available experimental data. Flow visualization in the inlet section of the vortex chamber was obtained. The assumption of uneven flow distribution was confirmed experimentally. Overall, the boiling liquid flow was implem... [more]

Employees are the most important and dynamic elements in the railway transportation system. How to achieve accurate control of inertial violation of “key person, key matter, key period”, and formulate more personalized risk response strategy is a thorny problem that faced by safety managers. The existing risk response usually takes control measures from the perspective of the system as a whole, ignoring the heterogeneity of risk, and the selection of response strategies only considers the target risks to be dealt with, ignoring the secondary risks that may occur in the process of risk response, or the residual risks formed by changing the existing risk, coupled with the lack of quantitative evaluation of risk response effect, resulting in poor risk response effect. By introducing the grid theory and taking the risk event of “the assistant watchman does not appear as required” at Huangyangcheng station of Shenshuo Railway as an example, this study constructs a grid response model of the... [more]

The iron bath gasifier studied in this paper is a new type of reactor for handling organic solid waste, in which the complex transport phenomena comprising high temperature, the multiphase flow, mixing, and chemical reaction takes place. It is of great significance to study the melt’s flow and mass transfer behavior in this reactor. The influence of different process parameters on the mixing behavior of the molten pool was studied by the water modeling experiment and numerical simulation method. The experimental results show that the height of the water phase has a highly significant effect on the mixing time of the molten pool, followed by the horizontal angle of the side gun and the bottom blowing flow rate. As the height of the water increases, the mixing time decreases. When the horizontal angle of side lances increases, the mixing time decreases. With the increase in the flow rate of the bottom lance, the mixing time decreases. The results obtained by numerical simulation were com... [more]

Air leakage in the goaf is a fundamental reason for the high-temperature heat damage of the coal mining face and the gas concentration in the upper corner exceeding the limit. Combined with the boundary layer theory, this study analyzes the airflow state of the coal mining face. We propose installing a new air curtain system to prevent air leakage in the goaf. The length of the intake air curtain is determined by solving the theoretical equation. Numerical simulation is used to study different layout schemes of air curtains, and the spatial distribution law of different air volumes inside the working face is analyzed. The simulation results are compared with the field-measured data. The results show that when the length of the air curtain on the air inlet side is 20 m, the wind flow on the working face can be approximated as a state of attached jet, and a diffuse turbulent flow area will be formed outside the air curtain. Gas concentration will increase in this area. The air leakage pr... [more]

Two-part epoxy adhesives are widely used in a range of industries. Two-part epoxy adhesive is composed of a resin and a hardener. Both materials remain stable in the general environment but curing begins when mixed in the specified mixing ratio. However, it has the disadvantage of requiring a specific mixing device. In addition, if the mixing ratio is different from the specified ratio due to the error of the mixing system, it has a fatal effect on the adhesion performance. The dielectric constant is a characteristic constant of a material. Therefore, it represents the mixing ratio of mixed two-part epoxy adhesives. With the electrical impedance spectroscopy technique, it can be measured indirectly by measuring impedance according to frequency and temperature. In this study, a sensor and embedded device for an online monitoring of its integrity using a regression method among machine learning are developed, which can acquire impedance data with frequency and temperature data according... [more]

A numerical simulation method is proposed to study the deformation and failure rule of granite with multi-directional tensile stress, based on the importance of the rock tension. This investigation took into consideration the fact that the current experimental equipment cannot complete multi-directional tension experiments for rock. The deformation and failure rule of the granite material model with biaxial and triaxial tensile stress are studied using the numerical simulation software CASRock. The results show that in a biaxial tensile stress state, the tensile strength of granite decreases with the increase in the confining pressure, but the influence of the compression confining pressure on the strength reduction is greater than the tensile confining pressure. The number of cracks generated during failure decreases with the increase in the compressive confining pressure, and the inclination angle of the failure surface increases with the increase in the compressive confining pressur... [more]

With the increasing global demand for precise and efficient pharmaceuticals and the biopharma industry moving towards Industry 4.0, the need for advanced process integration, automation, and modeling has increased as well. In this work, a method for automatic modeling and calibration of an integrated preparative chromatographic system for pharmaceutical development and production is presented. Based on a user-defined system description, a system model was automatically generated and then calibrated using a sequence of experiments. The system description and model was implemented in the Python-based preparative chromatography control software Orbit.

During hydraulic fracturing, the aperture of hydraulic fractures will shrink by the in-situ stress, but will not fully close because of the existence of proppant inside the fracture. In previous studies, few people noticed the existence of proppant, which has resulted in the inaccuracy of simulation results. In this study, based on the boundary element method, a numerical simulation model for sequential fracturing was established, which respectively considered the influence of proppant in staged fracturing and zipper fracturing. In addition, the influence mechanism of proppant on fracture morphology is then revealed. Simulation results show that the residual aperture of the previous hydraulic fracture, which was produced by proppant, may increase with the increase of proppant stiffness and fracture spacing and may also be shrunk by the dynamic propagation of subsequent hydraulic fracture. However, the residual aperture will rebound after hydraulic fracturing construction is finished. T... [more]

The parameters of jet mixing devices have an important influence on the mixing process, particle movement and interface regulation. At present, jet mixing devices are widely used in the coal slime flotation field, and their variable parameters lack systematic optimization. In this paper, the performance of reagent mixing and the distribution characteristics of flow field are taken as the evaluation indexes, and computational fluid dynamics (CFD) software (FLUENT) is used to optimize the variable parameters of the device. The results show that when the area ratio Ar=1.96~3.24, the throat-nozzle distance Le=0.2Dh~0.6Dh, the suction tube is located 1/4~1/2 Lz to the left of the nozzle outlet and is symmetrically arranged, the length of the throat tube L is from 6Dz to 12Dz, the mixing performance of the jet mixing device was optimal. The flow field distribution characteristics showed that the area ratio has a more significant effect. The larger the area ratio is, the more favorable the mi... [more]

This study used Computational Fluid Dynamics (CFD) to simulate and analyze the working fluid in magnetic centrifugal refrigerant compressors using R-134a to mixed refrigerant: R-513A and HFO (Hydrofluoroolefins) Hydrofluoroolefin refrigerant: R-1234yf, and the impact on integrated part-load performance, Integrated Part Load Value (IPLV) and internal flow field. This study used a single-stage 280 USRT maglev centrifugal refrigerant compressor as a simulation model. Three different refrigerants were used: R-134a, R-513A, and R-1234yf, as presented in the National Institute of Standards and Technology (NIST) real gas database. The refrigerant was used to set the IPLV working conditions and change the compressor speed and mass flow rate to simulate the compressor’s characteristic curve after replacing the refrigerant. The compressor working conditions were the fixed refrigeration cycle condensation and evaporation following the same capacity standards. This study used the CFD software by A... [more]

The generalized multifluid modelling approach (GEMMA) has been developed to handle the multiplicity of flow regimes and the coexistence of interfaces of largely different scales in multiphase flows. The solver, based on the OpenFOAM reactingEulerFoam family of solvers, adds interface resolving-like capabilities to the multifluid solver in the cells occupied by large interfaces. In this paper, GEMMA is further developed to predict stratified and slug flow regimes in horizontal ducts. The suppression of the turbulence and the wall-like behaviour of large interfaces is modelled with an additional dissipation source. This enables an accurate prediction of the velocity and of the turbulence kinetic energy in a stratified channel flow and the capturing of the formation and the travel of liquid slugs in an annulus. Large interfaces are identified and tracked, not only in the smooth and wavy stratified regimes but also in the much more perturbed interfaces of liquid slugs. The present work con... [more]

Numerical investigations have been carried out for a postulated enclosure fire scenario instigated due to methanol pool ignition in a chemical cleaning facility. The pool fire under consideration is radiation-dominated and poses a risk to the nearby objects if appropriate safety requirements are not met. The objective of the current study was to numerically evaluate the postulated fire scenario and provide safety recommendations to prevent/minimize the hazard. To do this, the fire scenario was first modeled using the finite volume method (FVM) based solver to predict the fire characteristics and the resulting changes inside the enclosure. The FDS predicted temperatures were then used as input boundary conditions to conduct a three-dimensional heat transfer analysis using the finite element method (FEM). The coupled FVM−FEM simulation approach enabled detailed three-dimensional conjugate heat transfer analysis. The proposed FVM−FEM coupled approach to analyze the fire dynamics and heat... [more]

Tailings storage facilities (TSFs) are known as a time-bomb. The numerous failures of TSFs and the heavy catastrophic consequences associated with each failure of TSFs indicate that preventing measures are necessary for existing TSFs. One of the preventing measures is to construct catch dams along the downstream near TSFs. The design of catch dams requires a good understanding of the dynamic interaction between the tailings slurry flow and the catch dams. There are, however, very few studies on this aspect. In this study, a numerical code, named LS-DYNA, that is based on a combination of smoothed particle hydrodynamics and a finite element method, was used. The numerical modeling shows that the tailings slurry flow can generally be divided into four stages. In terms of stability analysis, a catch dam should be built either very close to or very far from the TSF. When the catch dam with an upstream slope of a very small inclination angle is too close to the tailings pond, it can be nece... [more]

Due to fracture interference, not all perforations can be fractured, resulting in 20% of fractures contributing to 80% of the total production. The extraction of oil and gas also reduces production, necessitating refracturing. In this study, the finite element method was used to simulate multiple fractures fracturing simultaneously and the stress field distribution was then extracted and applied to a new geological model. This paper explains the effect of stress around the horizontal wellbore on new fractures during the refracturing of old wells using a temporary plugging technique. The results show that initial breaking pressures are the same, but as fractures extend, inter-fracture interference increases, resulting in different fracture extension pressures and widths. The fracturing fluid is filtered into the reservoir matrix after fracturing, reducing formation stress. Compared with fracturing at the initial fracture site, reperforating fracturing has a lower fracture extension pres... [more]

Microwave-driven electrodeless ultraviolet (UV) lamps have the advantages of high efficiency and high power. However, the conventional microwave system is slightly oversized, which restricts the use of the lamp in a narrow space. A miniaturized microwave-driven electrodeless UV lamp based on a coaxial slot antenna was developed in this study. First, the structure of slots was optimized using a finite-difference time-domain algorithm such that high efficiency of radiated energy could be achieved. Second, a complex model based on the Drude model and the electromagnetic theory was established to simulate the interaction between the microwave and UV lamps. The efficiency and uniformity of the UV lamps were analyzed. Finally, an experimental system was built, and the computed results agreed well with the simulation results. The efficiency of the miniaturized microwave-driven electrodeless UV lamp reached 91.8%.

A new dynamic air classifier was designed to address the problems of uneven material dispersion and high dust concentration in industrial applications of turbo air classifiers. This paper presents a study on the use of guide cones in the new dynamic air classifier. The ANSYS-Fluent 19.2 software was implemented to simulate the airflow in the dynamic air classifier, and the impact of the guide cone size on the flow field and classification performance of the dynamic air classifier was investigated. The simulation results indicated that with the increase in the guide cone height, the flow field distribution becomes reasonable and the velocity distributions become uniform. When the guide cone height is greater than twice the distance between the guide cone and the bottom of the rotor cage, there is no discernible change in the flow field distribution and classification efficiency. When the guide cone diameter is approximately 0.9 times the diameter of the rotor cage, the airflow pathline... [more]

Surrounding rock deformation control of gob-side coal-rock roadway in inclined coal seams (GCRICS) is a major problem in gob-side entry technology application practice. This paper describes a case study of the surrounding rock deformation characteristics and control technology of a typical GCRICS in Guizhou, China. As according to data obtained during a field investigation, the reasons for the deformation and failure of 151509 tailentry and the shortcomings of the original support scheme were analyzed. In combination with existing theory and field experience, the “anchor cable + U-shaped steel + shotcreting + grouting” (CUSG) support method was proposed. The plastic zone distribution, displacement, and stress evolution law of the roadway-surrounding rock under the four support modes were analyzed and compared by numerical simulation. The results show that the supporting effects of several support methods varied from good to poor; CUSG was the best, followed by anchor cable support, U-s... [more]

The development and adoption of digital twins (DT) for Quality-by-Design (QbD)-based processes with flexible operating points within a proven acceptable range (PAR) and automation through Advanced Process Control (APC) with Process Analytical Technology (PAT) instead of conventional process execution based on offline analytics and inflexible process set points is one of the great challenges in modern biotechnology. Virus-like particles (VLPs) are part of a line of innovative drug substances (DS). VLPs, especially those based on human immunodeficiency virus (HIV), HIV-1 Gag VLPs, have very high potential as a versatile vaccination platform, allowing for pseudotyping with heterologous envelope proteins, e.g., the S protein of severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2). As enveloped VLPs, optimal process control with minimal hold times is essential. This study demonstrates, for the first time, the use of a digital twin for the overall production process of HIV-1 Gag VLPs... [more]

An air curtain machine is used in the entrances and exits of public places where air conditioners are used. The high-speed centrifugal or axial fan blows out the air, creating an airflow barrier to prevent air convection inside and outside, reducing air conditioning losses, and maintaining the indoor air quality by preventing dust, insects, and harmful gases from entering the room. Observation of the airflow behavior was conducted using CFD simulation, to explore whether it has a blocking effect, and the air curtain principle was applied to the air purification equipment. It is mainly composed of several rows of arrayed hole air outlets to form a multi-composite air wall. The airflow on the two sides, or below, can be blocked by the composite air wall and integrated into the main airflow, so that the air walls will not affect each other, and form a barrier effect to prevent infection. This research includes the measurement of impedance characteristics for three layers of filters made o... [more]

For a blood pump, the blood flow channel and impeller parameters directly affect the performance of the pump and the resulting blood circulation. The flow channel in particular has a great impact on the hydraulic performance of the pump (e.g., flow and pressure), which directly determines the overall performance of the blood pump. Traditional bearing-supported blood pumps can cause mechanical damage to blood cells, leading to hemolysis and thrombosis. In this study, therefore, we designed a conical spiral axial blood pump with magnetic levitation. The blood pump was supported by electrodynamic bearings in the radial direction and electromagnetic bearings in the axial direction. The impeller and the front and rear hubs were integrated to minimize blood stagnation and reduce the formation of thrombosis. The hub had a conical spiral flow channel design, which not only reduced the size of the impeller but also increased blood flow and pressure while meeting the design requirements. Computa... [more]

The production profile logging technology of Oil-water two-phase flow is an important support technology for efficient development of horizontal oil wells. Moreover, the water holdup of Oil-water two-phase flow is one of the important dynamic measurement parameters for production profile logging technology. Flow patterns in horizontal oil wells are more complex than those in vertical oil wells, making water holdup measurements more difficult. In China, horizontal oil wells are characterized by low liquid production, high water cut and layered development; hence, the concentrating flow logging scheme is adopted to reduce the effects of flow patterns on measurement. In this paper, we proposed a new method of measuring water holdup of Oil-water two-phase flow for the production profile logging in horizontal oil wells. Firstly, the structure of water holdup sensors and the measuring principle of water holdup were introduced. Secondly, the dynamic test research was carried out on the horizo... [more]

On one hand, a blowout test can clean the bottom of the well, and on the other, it can learn the productivity of the well, which is important work before putting the well into production and also the main basis for production allocation of the well. The accurate prediction of the blowout test process provides a theoretical basis for the design of a reasonable blowout test system and the determination of well cleaning time. During deepwater blowout tests, gas and liquid flows are unsteady in pipes, and flow parameters change over time. At present, accurately predicting changes in fluid temperature, pressure, liquid holdup, and other parameters in a wellbore during an actual blowout process using the commonly used steady-state prediction methods is difficult, and determining whether a test scheme is reasonable is impossible. Therefore, based on the conservation of mass, momentum, and energy during the blowout test process, in this study, formation, wellbore, and nozzle flows were coupled... [more]

In this paper, three types of air guide vanes are designed: direct-type, L-type, and logarithmic spiral type, respectively. ANSYS-FLUENT 20.0 is used to numerically simulate the internal flow field of turbo air classifier by novel different structures. The numerical results show that the guide vane structures have a good effect on the flow field stability of the annular function zone in the classifying chamber. The distribution of tangential velocity and radial velocity verified the logarithmic spiral guide vane, and makes the airflow flow along the rotor cage circumferentially uniformly. In addition, the turbulent dissipation rate and energy loss decreases in the rotor cage region, which also shows that the guide vane is beneficial to improve classification performance. The tromp curve of the numerical simulation shows that the logarithmic spiral guide vane reduced the cutting size by 6.3% and 23.7% at two different process parameters, and is obviously better than other guide vane str... [more]