Centrifugal granulation technology using a spinning cup opens a potential way to recycle steel slag that is currently difficult to reuse. The objective of this research was to study the flow characteristics of a molten slag−metal mixture that was produced during smelting reduction in molten steel slag, passing over a spinning cup, so as to explore the feasibility of using centrifugal granulation technology to treat the steel slag. This was achieved by developing and implementing a computational fluid dynamics (CFD) model that incorporated free-surface multiphase flow to predict the thickness of the liquid slag film at the edge of the spinning cup (slag film thickness for short), which was an important parameter for estimating the size of the slag particles resulting from centrifugal granulation of the molten slag−metal mixture. The influences of various relevant parameters, including spinning cup diameter, slag feeding rate, cup spinning speed, etc., on the slag film thickness were ana... [more]

Horizontal well cavern completion and stress release is considered a potential technique for efficient development of coalbed methane in tectonically deformed coal (TDC). Pulsating loading and unloading is a key technique for the controlled expansion of caverns and broader stress release within the reservoir. However, current understanding of the mechanical characteristics and pore network structure evolution of TDC under cyclic loading and unloading conditions is still limited. This paper employs numerical simulation methods to study the mechanical behavior and damage characteristics of TDC under cyclic loading and unloading. After obtaining a set of micromechanical parameters reflecting the behavior of TDC samples under triaxial compression in high-stress states, the effects of different stress gradients and cyclic amplitudes on the stress−strain curve, porosity changes, and crack propagation in TDC samples were analyzed. The study results indicate that under various cyclic loading a... [more]

As the core power element of a centrifugal fan, the impeller’s structural parameters are important factors affecting the aerodynamic performance of the fan. Therefore, to improve the aerodynamic performance of centrifugal fans, in this study, we take the Powered Air-Purifying Respirator (PAPR) power system as the object of research and use a combination of computational fluid dynamics (CFD) and experimental validation to investigate the effects of the number of blades, blade inlet angle, blade outlet angle, blade height, and blade thickness on the aerodynamic performance of the fan. A five-factor, four-level orthogonal test table L16 (45) was selected to obtain the optimal combination of structural parameters for the impeller. In addition, in order to identify and visualize the features of the vortex, Q Criterion Normalized is applied to the simulation on the basis that the minimum pressure appears in the vortex core. In this study, Q Criterion Normalized is used to compare the interna... [more]

With the proportion of renewable energy power in the electricity market gradually increasing, coal-fired power is transforming from primary to basic power, with it providing peak and frequency shaving. However, most current methods for peaking below 50% load have been applied industrially, sacrificing the efficiency of the unit. This is not in line with the goals of energy conservation and emission reduction. Therefore, this study proposes a new preheating-based peaking method. This study experimentally and simulatively explores the flow characteristics, pyrolysis gas law, and NOx emission characteristics of a preheating burner at 40−100% load. The results show that the burner has a significant preheating effect, producing high-temperature char and large amounts of pyrolysis gas. As the load decreases, the burner exit temperature increases, whereas the airflow stiffness decreases. There is little variation in the pyrolysis gas concentration between 40% and 100% loads. The NOx concentra... [more]

The drying kinetics of porous media are crucial for controlling the drying process, which is a vital component in many processes. A mathematical model of the drying process in a granular bed was developed using Whitaker’s model, and its accuracy was verified through experimental results. The results indicated that the three stages of porous media drying are closely linked to the heat flow to the media and the latent heat of evaporation required by the liquid water inside it. Moreover, as the influence of gravity weakens and the capillary force strengthens, specifically due to the gradual decrease in the pore size of the bed, significant differences in the drying kinetics of the bed are observed, particularly in the third stage of drying, which is most affected. The onset of saturation in the third stage of bed drying varies with the pore size of the particles, with smaller pore sizes exhibiting an earlier onset. Additionally, the temperature change in this stage demonstrates the occurr... [more]

To investigate the pressure pulsation characteristics of self-priming pumps under different flow conditions, Fluent 19.2 software was used to numerically calculate the internal flow inside a self-priming pump by means of the RNG k-ε model. The pressure pulsation characteristics, as well as the standard deviation in the volute and impeller domains, were analyzed under different flow conditions. As a result, under rated- and high-flow conditions, the monitoring points in the volute channel have obvious periodic patterns, and the peak pressure pulsations all occur in the octave band of the blade frequency. The pressure pulsation amplitude is larger under the high-flow condition than in the other two conditions. The monitoring points L1 and L5 on the impeller channel centerline are located near the impeller’s inlet and outlet, respectively, so the pressure pulsations are larger than other monitoring points.

The cooling fan is one of the important noise sources for new energy vehicles, and the research on its aerodynamic and aeroacoustic characteristics is of great help to improve the noise, vibration and harshness performance of new energy vehicles. However, most of these studies focus on the impeller, and little consideration has been given to the study of the shroud. Based on the coupling calculation method of large eddy simulation and the Ffowcs-Williams and Hawkings acoustics model, the aerodynamic and aeroacoustic characteristics in a cooling fan with the shroud are investigated at flow rates from 0.623 kg/s to 1.019 kg/s (where 0.865 kg/s is the flow rate corresponding to the best efficiency point). The accuracy of numerical simulation results is verified by the grid independence verification and the comparison of experimental data. Research shows that several large-scale vortex structures are observed in the clearance between the impeller and the shroud. The maximum peak-to-peak va... [more]

In order to investigate the rational utilization of energy in the fluid jet process, a free dual jet of parallel air is used as a research object. Simulation of turbulence was carried out based on the realizable k-epsilon equations with pressure-velocity coupling, PISO method, discrete method with second-order windward format, and first-order implicit transient solution. The energy separation phenomenon within the jet shear layer and its influencing factors were investigated under dual-jet Reynolds number differences of 12,800, 19,200, 25,600, 32,000, 41,500, and 51,100, respectively. The simulation is in transient format and the jet inlet velocity is given by udf. Calculations show that the pressure perturbation in the air shear layer, which gives rise to the pressure work exchange between the jet and the surroundings, is the main reason for the coexistence of high- and low-temperature regions formed within the jet shear layer, and the larger the Reynolds number, the stronger the ener... [more]

Relative permeability is a fundamental parameter affecting reservoir development performance analysis. During the development of oil and gas fields, the displacement pressure gradient changes with time and space. This paper studies the effect of displacement pressure gradient on relative permeability. The oil−water relative permeability curves of a Bohai Oilfield under different displacement pressure gradients are obtained through experimental analysis. Based on the experimental data, a correction model of the permeability curve is established by regression of the Willhite model parameters. The correction model is introduced into the black oil numerical simulation, and the production performance and remaining oil are compared and analyzed. The results show that the displacement pressure gradient can have an obvious impact on the relative permeability curve. As the displacement pressure gradient increases, the two-phase span of the relative permeability curve increases, the oil displace... [more]

Abundant industrial experiences have shown that directional air drilling technology is effective for gas drainage when drilling broken and soft coal seams. In this paper, the Eulerian−Eulerian model was used to simulate the gas−solid two-phase flow behavior of compressed air transporting coal dust in broken soft coal seams. The relationship between the degree of coal dust deposition, annular air pressure law, transportation of coal dust, aforementioned factors of rotational speed, particle size, and air volume could be determined. The results indicate that the particle size plays a significant role in the transport capacity of coal dust. Smaller particle sizes and a higher airflow result in a lower deposition degree of coal dust. When the particle size of coal dust is 1.69 mm and the airflow is 300 m3/h, in the case of coal dust generation at a rate of 0.24 m3/h, the deflection angle of the coal dust collection zone is increased by 130% as the rotational speed of the drill rod is incre... [more]

In this paper, a type of co-excitation axial reluctance resolver (CARR) in different winding modes is taken as the simulation model. Detailed explanations have been provided on its stator, rotor, and windings. Simultaneously, an introduction was made to the distribution of two types of signal winding modes. The influence of three kinds of eccentricity on the output characteristics of this CARR during installation and fabrication is also studied. According to two kinds of signal winding modes, the variation law of waveform and amplitude of output potential is analyzed under the conditions of stator radial eccentric distance in different eccentric directions, rotor radial eccentric distance in different eccentric directions and rotor axial offset, and the influence of three factors on total harmonic distortion (THD) is analyzed further. Under the conditions of different eccentricities and offset, a prototype of 15 pair pole CARRs in the mode of sinusoidal windings is tested. The function... [more]

Process systems engineering research often utilizes virtual testbeds consisting of physicsbased process models. As machine learning and image processing become more relevant sensing frameworks for control, it becomes important to address how process systems engineers can research the development of control and analysis frameworks that utilize images of physical processes. One method for achieving this is to develop experimental systems; another is to use software that integrates the visualization of systems, as well as modeling of the physics, such as three-dimensional graphics software. The prior work in our group analyzed image-based control for the small-scale example of level in a tank and hinted at some of its potential extensions, using Blender as the graphics software and programming the physics of the tank level via the Python programming interface. The present work focuses on exploring more practical applications of image-based control. Specifically, in this work, we first uti... [more]

As a device for cooling charged air before it enters the cylinder, the intercooler is an indispensable part of the regular operation of a booster diesel engine. To solve the problem of the insufficient cooling performance of an intercooler for a high-power supercharged diesel engine, in this study, the flow field in the intercooler is simulated using the computational fluid dynamics (CFD) model of porous media, and the performance data measured using the steady flow test bench are used to provide boundary conditions for the calculation. The effects of the charged air mass flow rate and the tube bundle’s transverse spacing on the heat dissipation performance of the intercooler are analyzed and compared. The calculation results show that, under the condition of satisfying the regular operation of the diesel engine, the heat transfer coefficient of the intercooler heat dissipation belt increases with the increase in air mass flow and the spacing of cooling pipes, and the heat transfer coe... [more]

With the development of society and urbanization, higher requirements have been put forward for the safety and seismic resistance of building structures. The fatigue strength and seismic performance of welded joints have received close attention, especially as a crucial part of building steel structure. This study used the finite element simulation method to analyze the stress-strain of welded joints in building steel structures, and explore the influence of residual stress on their seismic performance. A stress-strain calculation model for welded joints in building steel structures was studied and constructed, and the accuracy of the model was verified through numerical calculation methods. The results showed that the residual stress peaks of the horizontal and vertical directions of the V-groove welded joint structure were 475 MPa and 325 MPa, respectively, and the longitudinal residual stress peaks were 525 MPa and 425 MPa, respectively. The seismic performance of four different ste... [more]

This article presents computational fluid dynamics (CFD) modeling of the flow processes at a certain specimen of an external gear pump. The purpose of the developed two-dimensional (2D) CFD model is to carry out a numerical study to obtain the main characteristics of the pump flow rate, especially the flow rate as a function of the pressure and the flow rate as a function of the time. A numerical study was carried out at forty-two different operating modes that were expressed as a variation of two parameters: rotational frequency (950−1450 min−1) and pressure (5−150 bar). The validation of the numerical results was carried out through an experimental study. For this purpose, a laboratory experimental setup equipped with a modern data acquisition (DAQ) system was designed and implemented. It allows the gear pump to be tested at the same operating modes as the numerical study. A validation analysis was performed by comparing the numerical and experimental results using the average relati... [more]

In order to address the time-consuming and labor-intensive challenges as well as the suboptimal operational quality encountered in the conventional processes of fruit bagging within expansive orchards, an innovative end-of-bagging actuator is proposed, which can be installed on a fruit-production robot. Due to the excessive power sources required to complete the bagging operation, while also taking into account the quality and cost of the end effector, we have implemented a clutch transmission system to control individual motors, thereby achieving efficient bag-opening and collection actions. Through kinematic analysis of the bagging end effector, the optimal bag opening size is determined to be 40.3372 mm, with a deviation of 0.1428 mm from the design target and an error rate of 0.35%. This ensures the desired bag size for bagging juvenile fruits. Moreover, a dynamic simulation model comprising rigid drive components and a flexible clutch was developed. The simulation results demonstr... [more]

In order to meet the mechanical property of the die steel, this study used laser cladding to prepare a high-entropy alloy coating on Cr12MoV. A finite element method using a double ellipsoidal heat source model is proposed to simulate the evolution of the temperature field in laser cladding. The simulation results showed that with the increase in the power, the peak temperature of the molten pool increased from 2005.5 °C to 2357.4 °C, and the depth of the molten pool increased from 1.60 mm to 2.04 mm. The coating with the laser power of 1600 W had a good macroscopic quality and high lattice distortion (2.43 × 10−2). Due to the increase in laser energy density, the size of equiaxed crystals gradually increased from 1400 W to 1700 W. Under the comprehensive effect of the solution and fine grain strengthening, the coating with the power of 1600 W had a higher average microhardness (600 HV), which is 150% higher than that of the substrate. The experiment results further confirmed the accur... [more]

Flow stability is extremely important for hydraulic turbines, especially for 1 GW hydraulic turbines, and has a strong impact on mesh stability. However, turbines often operate under non-design conditions, and current research on this aspect is still lacking. So a model of the fluid domains of a high-quality installed 1 GW Francis turbine was established to investigate the flow characteristics of the turbine and fluid domains. CFD simulations of a 1 GW Francis turbine under rated load and overload operation conditions were performed. According to simulation results, when the turbine is under the overload operation condition, the internal flow stability of the 1 GW hydraulic turbine can be obviously different from that of the rated load. In the overload condition, the flow field is more turbulent and a large number of vortices are generated in the draft tube, resulting in significant changes in pressure, flow rate, and output. In order to improve calculation accuracy, a pure clearance m... [more]

Given the lack of accurate and reliable discrete element simulation parameters to study the interactions between soft soil and soil casting components after ginseng land cultivation in Northeast China and the design of ginseng land-specific borders, this paper calibrates the relevant model parameters of ginseng soil using the Hertz−Mindlin with JKR contact model in EDEM to standardize the contact parameters between soil particles and between soil and Q235 steel in soft soil after cultivation in ginseng land. Taking the soil particle accumulation angle as the response value, a Box−Behnken design (BBD) was introduced to establish a regression model for the soil accumulation angle; the surface energy, static friction coefficient, rolling friction coefficient, and coefficient of restoration parameters were obtained, respectively, through the optimization of the model, at which time, the simulated value of the soil accumulation angle was 37°, which is a 4% relative error to the actual measu... [more]

Internal recycle quadruple fluidized bed pyrolyzer (IR-QFBP) consists of a dual fluidized bed pyrolyzer and a dual fluidized bed combustor and is proposed in this work. It is a new kind of efficient fluidized bed with high pyrolysis and energy efficiency. IR-QFBP may attract extensive attention because of its compact structure. Cold hydrodynamic characteristics of IR-QFBP are the bases of modeling and designing for the hot one. To fully understand the hydrodynamic characteristics of IR-QFBP, a cold flow model on a laboratory scale was designed and set up; furthermore, the two-fluid model (TFM) based simulation was also carried out. The pressure profiles, fluidization states, velocity profiles, and circulation rates of a solid powder at different operation conditions in IR-QFBP were investigated. The results showed that the stable internal circulation of solid powder can be achieved in IR-QFBP. And different circulation characteristics can be obtained by adjusting the operating conditio... [more]

An afterburner encounters two primary features: high incoming flow velocity and low oxygen concentration in the incoming airflow, which pose substantial challenges and contribute significantly to the deterioration of combustion performance. In order to research the influence of oxygen content on the dynamic combustion characteristics of the afterburner under various inlet velocities, the effect of oxygen content (14−23%) on the field structure of reacting bluff body flow, flame morphology, temperature pulsation, and pressure pulsation of the afterburner at different incoming flow velocities (0.1−0.2 Ma) was investigated in this study by using a large eddy simulation method. The results show that two different instability features, BVK instability and KH instability, are observed in the separated shear layer and wake, and are influenced by changes in the O2 mass fraction and Mach number. The oxygen content and velocity affected the oscillation amplitude of the downstream flow. As the O2... [more]

This study investigates the degradation kinetics of polycyclic aromatic hydrocarbons (PAHs) in contaminated soil using hydrogen peroxide (H2O2) and the Fenton process (H2O2/Fe2+). The effect of oxidant concentration and the Fenton molar ratio on PAH decomposition efficiency is examined. Results reveal that increasing H2O2 concentration above 25 mmol/samples leads to a slight increase in the rate constants for both first- and second-order reactions. The Fenton process demonstrates higher efficiency in PAH degradation compared to H2O2 alone, achieving decomposition yields ranging from 84.7% to 99.9%. pH evolution during the oxidation process influences PAH degradation, with alkaline conditions favoring lower elimination rates. Fourier-transform infrared (FTIR) spectroscopy analysis indicates significant elimination of PAHs after treatment, with both oxidants showing comparable efficacy in complete hydrocarbon degradation. The mechanisms of PAH degradation by H2O2 and the Fenton process i... [more]

Coalbed methane (CBM) pilot wells typically exhibit a short production period, necessitating evaluation of their estimated ultimate recovery (EUR) through numerical simulation. Utilizing limited geological data from the pilot areas to finish history matching and subsequent production forecasting presents substantial challenges. This paper introduces a comprehensive numerical simulation workflow for CBM pilot wells, encompassing the following steps. Initially, geological parameters are categorized into two groups based on their statistical distribution trends: trend parameters (i.e., gas content, permeability, Langmuir volume, and Langmuir pressure) and non-trend parameters (i.e., fracture porosity, gas−water relative permeability, and rock compressibility). The probability method is employed to ascertain the probable high and low limits for trend parameter distributions, while empirical or analogous methods are applied to define the boundaries for non-trend parameters. Subsequently, th... [more]

An efficient and accurate method for optimizing capsule-type plate heat exchangers is proposed in this paper. This method combines computational fluid dynamics simulation, a backpropagation algorithm and multi-objective optimization to obtain better heat transfer performance of heat exchanger structures. For plate heat exchangers, the heat transfer coefficient j and friction coefficient f are a pair of contradictory objectives. The optimization of capsule-type plate heat exchangers is a multi-objective optimization problem. In this paper, a backpropagation neural network was used to construct an approximate model. The plate shape was optimized by a multi-objective genetic algorithm. The optimized capsule-type plate heat exchanger has lower flow resistance and higher heat exchange efficiency. After optimization, the heat transfer coefficient is increased by 8.3% and the friction coefficient is decreased by 14.3%, and the heat transfer effect is obviously improved. Further, analysis of f... [more]

Fugitive methane emissions from the mining industry, particularly so-called ventilation air methane (VAM) emissions, are considered among the largest sources of greenhouse gas (GHG) emissions. VAM emissions not only contribute to the global warming but also pose a significant hazard to mining safety due to the risk of accidental fires and explosions. This research presents a novel approach that investigates the capture of CH4 in a controlled environment using 1-butyl-3-methylimidazolium bis (trifluoromethylsulfonyl) imide [BMIM][TF2N] ionic liquid (IL), which is an environmentally friendly solvent. The experimental and modelling results confirm that CH4 absorption in [BMIM][TF2N], in a packed column, can be a promising technique for capturing CH4 from point sources, particularly the outlet streams of ventilation shafts in underground coal mines, which typically accounts for <1% v/v of the flow. This study assessed the effectiveness of CH4 removal in a packed bed column by testing va... [more]