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Records with Subject: Materials
4120. LAPSE:2020.1099
Low-Carbon Composite Based on MOC, Silica Sand and Ground Porcelain Insulator Waste
November 9, 2020 (v1)
Subject: Materials
Keywords: hygrothermal performance, magnesium oxychloride cement (MOC), mechanical resistance, porcelain insulator waste, silica sand substitution, structural parameters, workability
Magnesium oxychloride cement-based composites (MOC) with silica sand/porcelain waste blended fillers were designed and tested. The objective of the presented research was to design and test low carbon, eco-friendly and viable alternatives to Portland cement-based materials. To make new materials environmentally acceptable and sustainable, silica sand applied in the reference composite material was partially substituted by ground porcelain waste (PW) coming from used electrical insulators. The sand substitution ratio was 5, 10, and 15 vol.%. The chemical and mineralogical composition, morphology, and particle size distribution of porcelain waste were measured. For silica sand, porcelain waste, and MgO, specific density, loose bulk density, and Blaine fineness were determined. The effect of porcelain waste on the workability of fresh composite mixtures was characterized by spread diameter. The composites were characterized by their basic structural, mechanical, hygric, and thermal proper... [more]
4121. LAPSE:2020.1096
Use of Nanotechnology for the Bioremediation of Contaminants: A Review
November 9, 2020 (v1)
Subject: Materials
Keywords: bioremediation, contaminants, nanomaterial, Sustainability
Contaminants, organic or inorganic, represent a threat for the environment and human health and in recent years their presence and persistence has increased rapidly. For this reason, several technologies including bioremediation in combination with nanotechnology have been explored to identify more systemic approaches for their removal from environmental matrices. Understanding the interaction between the contaminant, the microorganism, and the nanomaterials (NMs) is of crucial importance since positive and negative effects may be produced. For example, some nanomaterials are stimulants for microorganisms, while others are toxic. Thus, proper selection is of paramount importance. The main objective of this review was to analyze the principles of bioremediation assisted by nanomaterials, nanoparticles (NPs) included, and their interaction with environmental matrices. It also analyzed the response of living organisms employed to remediate the contaminants in the presence of nanomaterials... [more]
4122. LAPSE:2020.1094
Diffusion Bonding of Al−Fe Enhanced by Gallium
November 9, 2020 (v1)
Subject: Materials
Keywords: Al–Fe, diffusion bonding, interface, interlayer diffusion, mechanical properties
In this research, diffusion bonding was carried out to produce transition joints between mild steel A36 (Fe A36) and aluminium Al 5083 (AA5083) with the presence of gallium (Ga) as an interlayer between the two faying surfaces. The microstructural development and interfacial growth of intermetallic compounds at the interface layer between Fe A36 and AA5083 after the diffusion bonding process were investigated. The joining was performed by clamping the two materials with a Ga interlayer and then heated in a furnace. The interlayer developed from this diffusion heating in air condition provides an average thickness of 30 μm. Characterization of intermetallic compounds was conducted using SEM-EDX and XRD. The results showed that SEM-EDX confirmed the occurrence of interdiffusion of elements from Fe A36 and AA5083 present at interlayer. XRD analysis reveals the formation of Fe3Al at the diffusion layer.
4123. LAPSE:2020.1091
Zeolite for Potential Toxic Metal Uptake from Contaminated Soil: A Brief Review
November 9, 2020 (v1)
Subject: Materials
Keywords: potential toxic metals, soil pollution, synthetic and natural zeolite
Soil pollution is an increasingly urgent problem for the global environment. Soil can be contaminated with potential toxic metals from many anthropogenic activities, besides fossil fuel combustion and crude oil production, ranging from industry to mining and agriculture. Many technologies have been analysed to solve this type of environmental pollution and methods involving the use of minerals (e.g., clay minerals, zeolites, and natural silica adsorbents) are widely described in the literature. This article provides a summary of studies concerning the use of zeolites in soil remediation. A considerable number of these experiments were conducted using natural zeolites, while fewer concerned the utilization of synthetic zeolites. The mechanism controlling the successful application of these minerals was analysed through referring to global data published on this topic over the last few decades. This review also briefly discusses the limitations on zeolite applications and the drawbacks o... [more]
4124. LAPSE:2020.1085
Comparative Study of a Compression−Absorption Cascade System Operating with NH3-LiNO3, NH3-NaSCN, NH3-H2O, and R134a as Working Fluids
November 9, 2020 (v1)
Subject: Materials
Keywords: heat exchangers effectiveness, process simulation, thermodynamic model
This research presents a comprehensive bibliographic review from 2006 through 2020 about the state of the art of the compression−absorption cascade systems for refrigeration. In consequence of this review, this research identifies the significant development of systems that consider lithium bromide as a working fluid; however, the use of other working fluids has not been developed. This study is motivated toward the development of a parametric analysis of the cascade system using NH3-LiNO3, NH3-NaSCN and NH3-H2O in the absorption cycle and R134a in the compression cycle. In this study, the effect of the heat source temperature, condensation temperature in the compression cycle, the use of heat exchangers in the system (also known as economizers) and their contribution to the coefficient of performance is deepened numerically. The economizers evaluated are the following: an internal heat exchanger, a refrigerant heat exchanger, a solution refrigerant heat exchanger, and a solution heat... [more]
4125. LAPSE:2020.1081
Statistical Review of Microstructure-Property Correlation of Stainless Steel: Implication for Pre- and Post-Weld Treatment
November 9, 2020 (v1)
Subject: Materials
Keywords: correlation, similar and dissimilar welding, stainless steel, weld treatment processes
For the past three centuries, there has been a very high demand for stainless steel for different applications, due to its corrosion resistance coupled with the good strength and low cost of the metal. Several welding techniques have been adopted in the fabrication of stainless steel, with the choice of welding technique hinged on the desired requirements. Advancement has been made in its dissimilar welding with other metals like aluminum, copper and titanium. While similar welding of stainless steel faces the challenge of weld metal property deterioration, dissimilar welding poses more serious challenges due to the differential in chemical composition and the thermophysical properties of the base metals. A review of the literature reveals that considerable progress has been made in the improvement of the properties of the weld joint by the application of several weld treatment processes. It was discovered that most of the researchers focused on the effect of these weld treatment proce... [more]
4126. LAPSE:2020.1061
Prediction of Cutting Material Durability by T = f(vc) Dependence for Turning Processes
October 26, 2020 (v1)
Subject: Materials
Keywords: cutting materials, durability, ISO 3685, Taylor’s model, turning
This article is focused on the prediction of cutting material durability by Taylor’s model. To create predictive models of the durability of cutting materials in the turning process, tools made of high-speed steel, sintered carbide without coating and with Titanium nitride (TiN) coating, cutting ceramics without coating and with TiN coating were applied. The experimental part was performed on reference material C45 using conventional lathe—type of machine SU50A and computer numerical control machine—CNC lathe Leadwell T-5 in accordance with International Organization for Standardization—ISO 3685. Implementation of the least-squares method and processing of regression analysis made predictions of cutting tool behaviour in the turning process. Using the method of regression analysis, a correlation index of 93.5% was obtained, indicating the functional dependence of the predicted relationship.
4127. LAPSE:2020.1048
Studies on the Potential of Nonmodified and Metal Oxide-Modified Coal Fly Ash Zeolites For Adsorption of Heavy Metals and Catalytic Degradation of Organics for Waste Water Recovery
October 26, 2020 (v1)
Subject: Materials
Keywords: coal fly ash zeolites, Fenton oxidation, heavy metals, wastewater remediation
A nanocrystalline zeolite of Na-X type (CFAZ) was synthesized by ultrasonic-assisted double stage fusion-hydrothermal alkaline conversion of lignite coal fly ash. Modified CFAZ with magnetic nanoparticles (MNP-CFAZ) was obtained by adding presynthesized magnetic nanoparticles between the synthesis stages. CFAZs loaded by particles of copper (Cu-CFAZ) and cobalt (Co-CFAZ) oxides were prepared by postsynthesis modification of the parent CFAZ, applying a wet impregnation technique. The parent and modified CFAZs were examined for their phase composition by X-ray diffraction, morphology by scanning electron microscopy, and surface characteristics by N2 physisorption. Comparative studies have been carried out on the adsorption capacity of the starting CFAZ and its derivatives with respect to Cd2+- and Pb2+-ions from aqueous solutions. Adsorption isotherms of Cd2+-ions on the studied samples were plotted and described by the adsorption equations of Langmuir, Freundlich, Langmuir−Freundlich, a... [more]
4128. LAPSE:2020.1021
Thermal and Fluid Dynamic Performance Comparison of Three Nanofluids in Microchannels Using Analytical and Computational Models
October 6, 2020 (v1)
Subject: Materials
Keywords: Computational Fluid Dynamics, entropy, fluent, heat transfer, microchannel, nanofluids
The fluid dynamic and thermal performance of three nanofluids containing aluminum oxide, copper oxide, and silicon dioxide nanoparticles dispersed in 60:40 ethylene glycol and water base fluid as a coolant in a microchannel heatsink are compared here by two methods. The first is a simple analytical analysis, which is acceptable for very low nanoparticle volumetric concentration (1−2%). The second method is a rigorous three-dimensional finite volume conjugate heat transfer and fluid dynamic model based upon a constant heat flux boundary condition, which is applicable for cooling electronic chips. The fluids’ thermophysical properties employed in the modeling are based on empirically derived, temperature dependent correlations from the literature. The analytical and computational results for pressure drop and Nusselt number were in good agreement with the nanofluids showing a maximum difference of 4.1% and 2.9%, respectively. Computations cover the practical range of Reynolds number from... [more]
4129. LAPSE:2020.1010
Evaluation of a Novel Polymeric Flocculant for Enhanced Water Recovery of Mature Fine Tailings
September 23, 2020 (v1)
Subject: Materials
Keywords: cationic polymers, flocculation, flocculation-filtration, hydrolytic degradation, mature fine tailings
The novel cationic flocculant, poly(lactic acid) choline iodide ester methacrylate (poly(PLA4ChMA)), has been shown to provide improved flocculation of 5.0 wt.% mature fine tailings (MFT) diluted in deionized water compared to commercial anionic polymers, with continued dewatering of the sediment occurring as the polymer undergoes partial hydrolytic degradation. However, the elevated dosages (10,000 ppm) required would make the polymer costly to implement on an industrial scale. With this motivation, the impact of MFT loading and the use of process water is explored while comparing the settling performance of poly(PLA4ChMA) to available commercial alternatives such as anionic FLOPAM A3338. Improved consolidation of 5.0 wt.% MFT diluted with process water could be achieved at reduced dosages (500 ppm) with poly(PLA4ChMA). However, the final compaction levels after polymer degradation were similar to those achieved with the nondegradable commercial flocculants. Flocculation-filtration ex... [more]
4130. LAPSE:2020.1001
Sustainable Water Responsive Mechanically Adaptive and Self-Healable Polymer Composites Derived from Biomass
September 23, 2020 (v1)
Subject: Materials
Keywords: cellulose nanofibrils, green composites, mechanically adaptive behavior, poly (myrcene-co-furfuryl methacrylate), self-healing, water-sensitivity
New synthetic biobased mechanically adaptive composites, responding to water and having self-healing property, were developed. These composites were prepared by introducing plant-based cellulose nanofibrils (CNFs) at 10, 20, and 25% (v/v) concentration into a biobased rubbery poly (myrcene-co-furfuryl methacrylate) (PMF) matrix by solution mixing and subsequent compression molding technique. The reinforcement of CNFs led to an increase in the tensile storage modulus (E’) of the dry composites. Upon exposure to water, water sensitivity and a drastic fall in storage moduli (E’) were observed for the 25% (v/v) CNF composite. A modulus reduction from 1.27 (dry state) to 0.15 MPa (wet state) was observed for this composite. The water-sensitive nature of the composites was also confirmed from the force modulation study in atomic force microscopy (AFM), revealing the average modulus as 82.7 and 32.3 MPa for dry and swollen composites, respectively. Interestingly, the composites also showed th... [more]
4131. LAPSE:2020.0999
Biochar as an Effective Filler of Carbon Fiber Reinforced Bio-Epoxy Composites
September 23, 2020 (v1)
Subject: Materials
Keywords: biochar, carbon fiber, composites, epoxy
The goal of this work was to investigate the effect of the biochar additive (2.5; 5; 10 wt.%) on the properties of carbon fiber-reinforced bio-epoxy composites. The morphology of the composites was monitored by scanning electron microscopy (SEM), and the thermomechanical properties by dynamic mechanical thermal analysis (DMTA). Additionally, mechanical properties such as impact strength, flexural strength andtensile strength, as well as the thermal stability and degradation kinetics of these composites were evaluated. It was found that the introduction of biochar into the epoxy matrix improved the mechanical and thermal properties of carbon fiber-reinforced composites.
4132. LAPSE:2020.0997
Elastic Constants Prediction of 3D Fiber-Reinforced Composites Using Multiscale Homogenization
September 23, 2020 (v1)
Subject: Materials
Keywords: 3D composites, multiscale homogenization, volume averaging method
This paper presents a multi-scale-homogenization based on a two-step methodology (micro-meso and meso-macro homogenization) to predict the elastic constants of 3D fiber-reinforced composites (FRC). At each level, the elastic constants were predicted through both analytical and numerical methods to ascertain the accuracy of predicted elastic constants. The predicted elastic constants were compared with experimental data. Both methods predicted the in-plane elastic constants “ E x ” and “ E y ” with good accuracy; however, the analytical method under predicts the shear modulus “ G x y ”. The elastic constants predicted through a multiscale homogenization approach can be used to predict the behavior of 3D-FRC under different loading conditions at the macro-level.
4133. LAPSE:2020.0987
PAC Synthesis and Comparison of Catalysts for Direct Ethanol Fuel Cells
September 23, 2020 (v1)
Subject: Materials
Keywords: direct ethanol fuel cell, electrocatalysis, platinum-based catalyst, pulse alternating current
Pt/C, PtMOn/C (M = Ni, Sn, Ti, and PtX/C (X = Rh, Ir) catalyst systems were prepared by using the pulse alternating current (PAC) technique. Physical and electrochemical parameters of samples were carried out by x-ray powder diffraction (XRD), transmission electron microscopy (TEM), and CO stripping. The catalytic activity of the synthesized samples for the ethanol electrooxidation reaction (EOR) was investigated. The XRD patterns of the samples showed the presence of diffraction peaks characteristic for Pt, NiO, SnO2, TiO2, Rh, and Ir. The TEM images indicate that the Pt, Rh, and PtIr (alloys) particles had a uniform distribution over the carbon surface in the Pt/C, PtRh/C, PtIr/C, and PtMOn/C (M = Ni, Sn, Ti) catalysts. The electrochemically active surface area of catalysts was determined by the CO-stripping method. The addition of a second element to Pt or the use of hybrid supported catalysts can evidently improve the EOR activity. A remarkable positive affecting shift of the onset... [more]
4134. LAPSE:2020.0982
Fabrication of Biopolymer Based Nanoparticles for the Entrapment of Chromium and Iron Supplements
September 23, 2020 (v1)
Subject: Materials
Keywords: chromium, iron, nanoparticles, oral drug delivery, whey protein isolate
The objective of this study was to encapsulate iron and chromium into novel nanoparticles formulated using chitosan (CS), dextran sulfate (DS) and whey protein isolate (WPI) for oral drug delivery. Empty and loaded CS-DS nanoparticles were prepared via complex coacervation whilst whey protein nanocarriers were produced by a modified thermal processing method using chitosan. The physiochemical properties of the particles were characterized to determine the effects of formulation variables, including biopolymer ratio on particle size and zeta potential. Permeability studies were also undertaken on the most stable whey protein−iron nanoparticles by measuring Caco-2 ferritin formation. A particle size analysis revealed that the majority of samples were sub-micron sized, ranging from 420−2400 nm for CS-DS particles and 220−1000 nm for WPI-CS samples. As expected, a higher chitosan concentration conferred a 17% more positive zeta potential on chromium-entrapped WPI nanoparticles, whilst a hi... [more]
4135. LAPSE:2020.0973
Effect of Purification Methods on Commercially Available Cellulose Nanocrystal Properties and TEMPO Oxidation
September 15, 2020 (v1)
Subject: Materials
Keywords: cellulose, nanocellulose, purification, surface modification, TEMPO oxidation
Cellulose nanocrystals (CNCs) are attractive for use in polymer composites, biomedical applications, and barrier packaging. In all of these applications they are mixed with other components and compatibility is a major design consideration, as CNCs naturally have a high density of surface hydroxyl groups and primarily disperse well in polar media. Numerous surface modification approaches have been used to address these issues, but challenges remain due to the variability in the commercially available CNC materials. CNCs can be produced from biomass using several extraction methods, most notably acid hydrolysis and biomass extraction, also known as the American Value Added Pulping process. The production method of the CNC material has an impact on both physical and surface properties of CNCs, including size, shape, crystal structure, and zeta potential. In addition, post-treatments can be used to purify the CNC material and further alter these properties. This work studies the propertie... [more]
4136. LAPSE:2020.0965
Sorbent Based on Polyvinyl Butyral and Potassium Polytitanate for Purifying Wastewater from Heavy Metal Ions
September 15, 2020 (v1)
Subject: Materials
Keywords: heavy metals, polymer composite, polyvinyl butyral, potassium polytitanate, sorbent, Wastewater
Currently, the rapid development of industry leads to an increase in negative anthropogenic impacts on the environment, including water ecosystems. This circumstance entails toughening environmental standards and, in particular, requirements for the content of pollutants in wastewater. As a result, developing technical and cost-effective ways for wastewater purification becomes relevant. This study is devoted to the development of a novel composite sorbent, based on polyvinyl butyral and potassium polytitanate, designed to purify water from heavy metal ions. The co-deposition of a mixture based on a polymer solution and a filler suspension was used to obtain a composite material. In this work, the influence of the deposition conditions on the structure and properties of the resulting composites was studied, as well as the optimal ratio of components, including solvent, precipitant, polymer binder, and filler, were established. In the course of this study on the sorption properties of t... [more]
4137. LAPSE:2020.0948
A Mini-Review: Needleless Electrospinning of Nanofibers for Pharmaceutical and Biomedical Applications
August 29, 2020 (v1)
Subject: Materials
Keywords: alternatives, drug delivery, nanofibers, needleless electrospinning, process limitations, tissue engineering, ultrasound-enhanced electrospinning
Electrospinning (ES) is a convenient and versatile method for the fabrication of nanofibers and has been utilized in many fields including pharmaceutical and biomedical applications. Conventional ES uses a needle spinneret for the generation of nanofibers and is associated with many limitations and drawbacks (i.e., needle clogging, limited production capacity, and low yield). Needleless electrospinning (NLES) has been proposed to overcome these problems. Within the last two decades (2004−2020), many research articles have been published reporting the use of NLES for the fabrication of polymeric nanofibers intended for drug delivery and biomedical tissue engineering applications. The objective of the present mini-review article is to elucidate the potential of NLES for designing such novel nanofibrous drug delivery systems and tissue engineering constructs. This paper also gives an overview of the key NLES approaches, including the most recently introduced NLES method: ultrasound-enhanc... [more]
4138. LAPSE:2020.0941
Deposition of Boron-Doped Thin CVD Diamond Films from Methane-Triethyl Borate-Hydrogen Gas Mixture
August 29, 2020 (v1)
Subject: Materials
Keywords: boron, boron-doped diamond, CVD process, doping, single-crystal diamond, thin films, triethyl borate
Boron-doped diamond is a promising semiconductor material that can be used as a sensor and in power electronics. Currently, researchers have obtained thin boron-doped diamond layers due to low film growth rates (2−10 μm/h), with polycrystalline diamond growth on the front and edge planes of thicker crystals, inhomogeneous properties in the growing crystal’s volume, and the presence of different structural defects. One way to reduce structural imperfection is the specification of optimal synthesis conditions, as well as surface etching, to remove diamond polycrystals. Etching can be carried out using various gas compositions, but this operation is conducted with the interruption of the diamond deposition process; therefore, inhomogeneity in the diamond structure appears. The solution to this problem is etching in the process of diamond deposition. To realize this in the present work, we used triethyl borate as a boron-containing substance in the process of boron-doped diamond chemical v... [more]
4139. LAPSE:2020.0930
Optimization of Synthesizing Upright ZnO Rod Arrays with Large Diameters through Response Surface Methodology
August 29, 2020 (v1)
Subject: Materials
Keywords: response surface methodology, tri-sodium citrate, ZnO rod arrays
The deposition parameters involved in chemical bath deposition were optimized by a response surface methodology to synthesize upright ZnO rod arrays with large diameters. The effects of the factors on the preferential orientation, aspect ratio, and diameter were determined systematically and efficiently. The results demonstrated that an increased concentration, elevated reaction temperature, prolonged reaction time, and reduced molar ratio of Zn2+ to tri-sodium citrate could increase the diameter and promote the preferential oriented growth along the [002] direction. With the optimized parameters, the ZnO rods were grown almost perfectly vertically with the texture coefficient of 99.62. In the meanwhile, the largest diameter could reach 1.77 μm. The obtained rods were merged together on this condition, and a dense ZnO thin film was formed.
4140. LAPSE:2020.0928
Efficacies of Carbon-Based Adsorbents for Carbon Dioxide Capture
August 29, 2020 (v1)
Subject: Materials
Keywords: activated carbon, Adsorption, Carbon Dioxide Capture, carbon nanomaterials, surface area
Carbon dioxide (CO2), a major greenhouse gas, capture has recently become a crucial technological solution to reduce atmospheric emissions from fossil fuel burning. Thereafter, many efforts have been put forwarded to reduce the burden on climate change by capturing and separating CO2, especially from larger power plants and from the air through the utilization of different technologies (e.g., membrane, absorption, microbial, cryogenic, chemical looping, and so on). Those technologies have often suffered from high operating costs and huge energy consumption. On the right side, physical process, such as adsorption, is a cost-effective process, which has been widely used to adsorb different contaminants, including CO2. Henceforth, this review covered the overall efficacies of CO2 adsorption from air at 196 K to 343 K and different pressures by the carbon-based materials (CBMs). Subsequently, we also addressed the associated challenges and future opportunities for CBMs. According to this r... [more]
4141. LAPSE:2020.0918
Effect of the Chemical Composition on the Structural State and Mechanical Properties of Complex Microalloyed Steels of the Ferritic Class
August 5, 2020 (v1)
Subject: Materials
Keywords: hot rolling, low-carbon steels of the ferritic class, nanoscale phase precipitates, steel composition, strength characteristics, structure
The most promising direction for obtaining a unique combination of difficult-to-combine properties of low-carbon steels is the formation of a dispersed ferrite microstructure and a volumetric system of nanoscale phase precipitates. This study was aimed at establishing the special features of the composition influence on the characteristics of the microstructure, phase precipitates, and mechanical properties of hot-rolled steels of the ferritic class. It was carried out by transmission electron microscopy and testing the mechanical properties of metal using 8 laboratory melts of low-carbon steels microalloyed by V, Nb, Ti, and Mo in various combinations. It was found that block ferrite prevails in the structure of steel cooled after hot rolling at a rate of 10−15 °C/s. Lowering of the microalloying components content leads to a decrease in the block ferrite fraction to 20−35% and the dominance of polygonal ferrite. The presence of nanoscale carbide (carbonitride) precipitates of austeni... [more]
4142. LAPSE:2020.0917
Effective Heavy Metals Removal from Water Using Nanomaterials: A Review
August 5, 2020 (v1)
Subject: Materials
Keywords: functionalization, heavy metals, nanomaterials, water treatment
The discharge of toxic heavy metals including zinc (Zn), nickel (Ni), lead (Pb), copper (Cu), chromium (Cr), and cadmium (Cd) in water above the permissible limits causes high threat to the surrounding environment. Because of their toxicity, heavy metals greatly affect the human health and the environment. Recently, better remediation techniques were offered using the nanotechnology and nanomaterials. The attentions were directed toward cost-effective and new fabricated nanomaterials for the application in water/wastewater remediation, such as zeolite, carbonaceous, polymer based, chitosan, ferrite, magnetic, metal oxide, bimetallic, metallic, etc. This review focused on the synthesis and capacity of various nanoadsorbent materials for the elimination of different toxic ions, with discussion of the effect of their functionalization on the adsorption capacity and separation process. Additionally, the effect of various experimental physicochemical factors on heavy metals adsorption, such... [more]
4143. LAPSE:2020.0896
Spark Plasma Sintering of Cobalt Powders in Conjunction with High Energy Mechanical Treatment and Nanomodification
July 17, 2020 (v1)
Subject: Materials
Keywords: densification, mechanical processing, mechanical properties, nanomodification, spark plasma sintering
Spark plasma sintering (SPS) investigations were carried out on three sets of Co specimens: untreated, high energy mechanically (HEMT) pre-treated, and nanomodified powders. The microstructure, density, and mechanical properties of sintered pellets were investigated as a function of various pre-treatments and sintering temperatures (700−1000 °C). Fine-grained sinters were obtained for pre-treated Co powders; nano-additives tended to inhibit grain growth by reinforcing particles at grain boundaries and limiting grain-boundary movement. High degree of compaction was also achieved with relative densities of sintered Co pellets ranging between 95.2% and 99.6%. A direct co-relation was observed between the mechanical properties and densities of sintered Co pellets. For a comparable sinter quality, sintering temperatures for pre-treated powders were lower by 100 °C as compared to untreated powders. Highest values of bending strength (1997 MPa), microhardness (305 MPa), and relative density (... [more]
4144. LAPSE:2020.0894
Improvement of the Mechanical Properties of Thermosetting-Binding-System-Based Composites by Means of Kneading Procedure Modification and Composite Formulation
July 17, 2020 (v1)
Subject: Materials
Keywords: composite material, kneading procedure, mechanical properties, polymer molding compound, process optimization, rheology, thermomechanical analysis, thermosetting resin
By understanding the effects of the physical properties of individual input materials (e.g., binding system) on the physical and thermal properties of a composite material, the latter can be engineered in advance according to the desired properties and application. Often, a need to replace a specific component in a composite material arises, due to various reasons such as high raw material prices, product price reduction, environmental issues, improvement of properties, and others. In this study, we focused on the substitution of a phenolic novolac resin binding system and the reduction of compounding process temperature in combination with material throughput and screw speed variation of a phenolic-novolac-resin-based composite material, manufactured by kneading process using a co-kneader single screw extruder. Modifications were carried out in the interest of reducing production process cost and positive environmental effect due to reduction of energy consumption in the compounding p... [more]
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