This presentation deals with the issue of modularization of chemical plants, defined in the sense of designing smaller-capacity facilities (“modules”) that could be used to process geographically-distributed resources or serve distributed customers. Using established scaling relations, it is demonstrated that technologies that scale up well (i.e., for which capital cost increases sublinearly with capacity) scale down poorly, and vice versa. A further analysis of scale-down and modularization is carried out from the perspective of scaling of individual unit operations and their contribution to the plant cost stack. Following the same line of reasoning, it is shown that units that scale down well will scale up poorly and vice-versa. On this basis, it is argued that scaling relations can be used not only to guide the design of modular processes based on existing technology, but also to direct research towards new designs that alleviate the cost problems associated with units that have poo... [more]

Coast-down characteristics are the crucial safety evaluation factors of nuclear reactor coolant pumps. The energy stored at the highest moment of inertia of the reactor coolant pump unit is utilized to maintain a normal coolant supply to the core of the cooling loop system for a short period of time during the coast-down transition. As a result of the high inertia moment of the rotor system, the unit requires a high reliability of the nuclear reactor coolant pump and consumes considerable energy in the start-up and normal operation. This paper considers the operational characteristics of the coast-down transition process based on the existing hydraulic model of the nuclear reactor coolant pump. With the implementation of an orthogonal test, the hydraulic performance of the nuclear reactor coolant pump was optimized, and the optimal combination of impeller geometrical parameters was selected using multivariate linear regression to prolong the coast-down time of the reactor coolant pump... [more]

Nonsharp distillation sequences are widely used in industrial separation processes; however, most current research has not discussed this topic, except in sequences with heat integration under special operating conditions, including complex columns. The sequence with nonsharp separation has the features of general distillation sequences, which are usually optimized by adjusting the separation sequence and the design/operation parameters of each column in the sequence, making the optimization a mixed integer nonlinear programming (MINLP) problem, which is usually hard to solve. With inclusion of nonsharp separation columns, the sequence optimization becomes even more complicated and computationally intensive. This work aimed to optimize the distillation sequence, including nonsharp distillation alongside simple columns and dividing wall columns. Inspired by the dynamic programing method for sharp distillation sequence, a framework for automatic optimization is proposed to decompose the... [more]

In this study the Single-Pass-Tangential-Flow-Filtration (SPTFF) concept for continuous ultrafiltration in bioprocessing is investigated. Based on a previously validated physico-chemical model for a single ultrafiltration cassette, the transfer to a multistage SPTFF is predicted and validated experimentally by concentration steps for bovine serum albumin (BSA) and the monoclonal antibody immunoglobulin G (IgG) are compared. The model applied for the ultrafiltration membrane contains the Stagnant Film Model (SFM) for concentration polarization, as well as the Osmotic Pressure Model (OPM) and the Boundary Layer Model (BLM) for the mass transfer through the membrane. In addition, pressure drop correlations as a function of the Reynolds number are included to describe the development of the transmembrane pressure over the length of the module. The outcome of this study shows the potential to improve this multi-parameter dependent unit operation by a model-based optimization allowing signif... [more]

Due to the key role of the biological decomposition process of organic compounds in wastewater treatment, a very important thing is appropriate aeration of activated sludge, because microorganisms have to be supplied with an appropriate amount of oxygen. Aeration is one of the most energy-consuming processes in the conventional activated sludge systems of wastewater treatment technology (may consume from 50% to 90% of electricity used by a plant), which makes it the most cost-generating process incurred by treatment plants. The paper presents the construction of aeration systems, their classification as well as parameters and factors that significantly affect the aeration process e.g., oxygen transfer efficiency, diffuser fouling, methods of dealing with diffuser fouling, diffuser selection. Additionally, there are briefly presented “smart control” systems in wastewater treatment and effect of application control strategy based on Supervisory Control and Data Acquisition system connect... [more]

Membrane techniques constitute an interesting alternative to conventional activated sludge systems (CAS). In membrane bioreactors (MBR), the biomass separated on membranes is retained independently of sludge sedimentation properties. As a consequence, a high biomass concentration as well as low food to microorganisms ratio can be obtained. Moreover, the development of a characteristic activated sludge population is stimulated by the specific conditions prevailing in MBRs. In the study, the operation and treatment efficiency of the MBR and CAS processes were examined and compared. Simulation was performed with the use of GPS-X software. The effluent quality obtained for the MBR system was either better or comparable to that of CAS. The most significant difference concerned the elimination of total suspended solids, which amounted to 99.8% in the MBR. Regarding nutrients, a low concentration of total phosphorus in the effluent from CAS and MBR was obtained (0.67 gP m−3 and 0.50 gP m−3, r... [more]

Hydrotreatment is an efficient method for pyrolytic oil upgrading; however, the trade-off between the operational cost on hydrogen consumption and process profit remains the major challenge for the process designs. In this study, an integrated process of steam methane reforming and pyrolytic oil hydrotreating with gas separation system was proposed conceptually. The integrated process utilized steam methane reformer to produce raw syngas without further water−gas-shifting; with the aid of a membrane unit, the hydrogen concentration in the syngas was adjusted, which substituted the water−gas-shift reactor and improved the performance of hydrotreater on both conversion and hydrogen consumption. A simulation framework for unit operations was developed for process designs through which the dissipated flow in the packed-bed reactor, along with membrane gas separation unit were modeled and calculated in the commercial process simulator. The evaluation results showed that, the proposed proces... [more]

In this study, a new process of continuous horizontal distillation at a pilot level is presented. It was applied for the first time to the rectification of an ordinario fraction obtained industrially. Continuous horizontal distillation is a new process whose design combines the benefits of both distillation columns, in terms of productivity and energy savings (50%), and distillation stills in batch, in terms of the aromatic complexity of the distillate obtained. The horizontal process of continuous distillation was carried out at the pilot level in a manual mode, obtaining five accumulated fractions of distillate that were characterized by gas chromatography (GC-FID). The tequila obtained from the rectification process in this new continuous horizontal distillation process complies with the content of methanol and higher alcohols regulated by the Official Mexican Standard (NOM-006-SCFI-2012). Continuous horizontal distillation of tequila has potential energy savings of 50% compared to... [more]

In order to quantitatively evaluate and improve the sustainability of machining systems, this paper presents an emergy (the amount of energy consumed in direct and indirect transformations to make a product or service) based sustainability evaluation and improvement method for machining systems, contributing to the improvement of energy efficiency, resource efficiency and environmental performance, and realizing the sustainability development. First, the driver and challenge are studied, and the scope and hypothesis of the sustainable machining system are illustrated. Then, the emergy-based conversion efficiency model is proposed, which are (1) effective emergy utilization rate (EEUR), (2) emergy efficiency of unit product (EEUP) and (3) emergy conversion efficiency (ECE), to measure and evaluate the sustainable machining system from the perspectives of energy, resource and environment. Finally, the proposed model is applied to a vehicle-bridge machining process, and the results show t... [more]

Combined experimental and numerical studies are conducted to study ice storage performance of an ice storage tank with finned tube. Axially arranged fins on the refrigerant tube are applied to enhance the solidification. The evolution of the solid−liquid interface and the variation of temperature of the typical position is examined. The effect of natural convection is discussed in detail. In addition, the effects of refrigerant temperature and initial water temperature on the ice storage performance are analyzed. The results indicate that the ice storage performance is enhanced by the metal fins remarkably. The defection of poor heat transfer after ice is formed can be solved by applying fins in ice storage devices. Natural convection leads to unnecessary mixing of water with different temperatures, lessening the cooling energy stored and acting as a disadvantage during solidification. Decreasing the refrigerant temperature and initial water temperature is beneficial for ice storage.

Conventional contact-based train power transfer systems have high maintenance costs and safety issues and cause noise and additional aerodynamic drag. Instead of the conventional system, a loosely coupled online wireless power transfer (WPT) system for a train is proposed in this paper. The operating frequency of the proposed design is 60 kHz to ensure a low flux density and a high-efficiency system with a large air gap. In addition, a new transmitter track and pick-up geometry for 60 kHz operation are designed using finite element analysis (FEA). The proposed design is evaluated theoretically and experimentally. By using the simulated results, a new 180 kW, 15 m test-bed for a tram is constructed. The total power transfer efficiency is greater than 85% at the rated output power, and the loss distribution in the system is identified. Electromagnetic field (EMF) radiation and the voltage induction at the rail are measured for safety evaluation. The measured EMF satisfied international g... [more]

The demand for noble metals is increasing, owing to their excellent chemical and physical properties. In order to meet the demand, the recovery of noble metals with high purity from diverse secondary resources, which contain small amounts of noble metals, is of immense value. In this work, the possibility of the separation of Au(III), Pd(II), Pt(IV), Rh(III), and Ir(IV) by solvent extraction from a synthetic HCl solution is investigated. Only Au(III) was selectively extracted by Cyanex 272 in the HCl concentration range from 0.5 M to 9 M, leaving the other metal ions in the raffinate. The loaded Au(III) in Cyanex 272 was efficiently stripped by (NH2)2CS. The other four noble metals were sequentially separated on the basis of the procedures reported in the previous work. The mass balance showed that about 98% of each metal, except Pt(IV), was recovered by the proposed process. An efficient process for the recovery of the five noble metal ions from the HCl leaching solution of secondary... [more]

Saline water treatment has become increasingly important for drinking water supplies. The aim of this study was to evaluate the ability of the electrocoagulation (EC) process with combined aluminum electrodes in removing various types of salt from water samples collected at Sawa Lake, Al-Muthanna, Iraq. The targeted types of salt include total dissolved solids (TDS), chloride salt (Cl−), bromine (Br−), and sulphate (SO42−). A bench scale consisting of combined EC configurations with static electrodes was employed under combined electrical connections. The effect of the six variables factors, such as applied current density (I), reaction time (RT), pH, temperature (T), stirring speed (Mrpm) and inter electrode distance (IED) were observed to achieve a higher removal of TDS, Cl−, Br− and SO42−. Initial results showed the following optimum operating conditions: I = 2 mA/cm2, RT = 80 min, pH = 8, T = 25 °C, IED = 1 cm and Mrpm = 500. The maximum removal efficiency of TDS, Cl−, Br− and SO42... [more]

Outdoor lighting is an essential service for modern life. However, the high influence of this type of facility on energy consumption makes it necessary to take extra care in the design phase. Therefore, this manuscript describes an algorithm to help light designers to get, in an easy way, the best configuration parameters and to improve energy efficiency, while ensuring a minimum level of overall uniformity. To make this possible, we used a particle swarm optimization (PSO) algorithm. These algorithms are well established, and are simple and effective to solve optimization problems. To take into account the most influential parameters on lighting and energy efficiency, 500 simulations were performed using DIALux software (4.10.0.2, DIAL, Ludenscheid, Germany). Next, the relation between these parameters was studied using to data mining software. Subsequently, we conducted two experiments for setting parameters that enabled the best configuration algorithm in order to improve efficiency... [more]

A procedure based on MATLAB combined with ANSYS is presented and utilized for the multi-objective aerodynamic and structural optimization of horizontal-axis wind turbine (HAWT) blades. In order to minimize the cost of energy (COE) and improve the overall performance of the blades, materials of carbon fiber reinforced plastic (CFRP) combined with glass fiber reinforced plastic (GFRP) are applied. The maximum annual energy production (AEP), the minimum blade mass and the minimum blade cost are taken as three objectives. Main aerodynamic and structural characteristics of the blades are employed as design variables. Various design requirements including strain, deflection, vibration and buckling limits are taken into account as constraints. To evaluate the aerodynamic performances and the structural behaviors, the blade element momentum (BEM) theory and the finite element method (FEM) are applied in the procedure. Moreover, the non-dominated sorting genetic algorithm (NSGA) II, which const... [more]

A model to evaluate the performance of a solar powered regenerative Organic Rankine Cycle (R-ORC) using five dry organic fluids: RC318, R227ea, R236ea, R236fa, and R218, is presented in this paper. The system is evaluated in two locations in the U.S.: Jackson, MS and Tucson, AZ. The weather data for each location is used to determine the heat available from the solar collector that could be used by the R-ORC to generate power. Results from the R-ORC performance are compared with a basic ORC using first and second law criteria as well as primary energy consumption (PEC) and carbon dioxide emission (CDE) savings for both locations. An economic analysis to determine the maximum capital cost for a desired payback period is presented in this paper. A parametric analysis is also performed to study the effect of the turbine efficiency as well as the open feed organic fluid heater intermediate pressure on the system performance. Results indicate that the R-ORC is able to generate more power th... [more]

As a measure of energy “quality”, exergy is meaningful for comparing the potential for thermal storage. Systems containing the same amount of energy could have considerably different capabilities in matching a demand profile, and exergy measures this difference. Exergy stored in the envelope of buildings is central in sustainability because the environment could be an unlimited source of energy if its interaction with the envelope is optimised for maintaining the indoor conditions within comfort ranges. Since the occurring phenomena are highly fluctuating, a dynamic exergy analysis is required; however, dynamic exergy modelling is complex and has not hitherto been implemented in building simulation tools. Simplified energy and exergy assessments are presented for a case study in which thermal storage determines the performance of seven different wall types for utilising nocturnal ventilation as a passive cooling strategy. Hourly temperatures within the walls are obtained with the ESP-r... [more]

Today, the household sector in the European Union and in Sweden accounts for approximately 25% and 22% of the final energy demand, respectively, and the sector will continue to grow in the next decades. To limit the impact on the energy demand of buildings, the European Union has introduced the Energy Performance of Building Directive. In Sweden, a proposal for building regulations adapted to the Energy Performance of Buildings Directive has been released, but no decision on implementation of it has been made. In this article, a real building is simulated to evaluate how different combinations of heating and decentralized energy generation systems are affecting the specific energy demand of the building. Also, an analysis on how the Swedish incentive schemes affect the choice of decentralized energy generation systems is conducted. Furthermore, it is investigated if it is necessary to adopt the incentive schemes to steer towards systems that reduce the specific energy demand of the bui... [more]

Batteries are commonly used as the power source of present underwater sensors of ocean buoys. However, batteries need to be frequently replaced, which is costly. To implement the real-time power supply for a buoy’s underwater sensor, a new inductively coupled power transfer (ICPT) system that consists of two couplers and a closed cable is proposed in this paper. The special closed cable, which is the both mooring cable and transmission media, is designed to diminish the influence of changes on impedance. A model of the particular ICPT system is established. Optimization of system parameters are carried out based on the model and verified by means of the simulations. Resonant compensation is used to improve the power transfer performance. Finally, many experiments are implemented to compare with the original prototype. It is confirmed that this system can help solve the difficulty of the energy limit to a buoy’s underwater sensor.

This paper presents the effect of the tip shape of a wind turbine blade on aerodynamic forces, including the effects of separation, transition and stall. A National Renewable Energy Laboratory (NREL) Phase-VI wind turbine blade was used, in which the shape of the tip was modified to a pointed tip. Computational fluid dynamics (CFD) simulations were employed for the analysis and the results were compared with the original NREL blade CFD and experimental data using ANSYS CFX (Ansys Inc., Delaware, PA, USA). To predict the separation and separation-induced transition on both near wall and far away, the shear-stress-transport (SST) Gamma-Theta turbulent model was used. The stall onset of a 20° angle of attack and its effects were also analyzed and presented. The value of torque with the pointed tip blade was found to be 3%⁻8% higher than the original NREL blade showing the benefit of the pointed tip. Normal force coefficient is lower at the tip for the pointed tip blade, which results in l... [more]

A simple effect one stage ammonia-water absorption cooling system fueled by solar energy is analyzed. The considered system is composed by a parabolic trough collector concentrating solar energy into a tubular receiver for heating water. This is stored in a fully mixed thermal storage tank and used in the vapor generator of the absorption cooling system. Time dependent cooling load is considered for the air conditioning of a residential two-storey house. A parametric study is performed to analyze the operation stability of the cooling system with respect to solar collector and storage tank dimensions. The results emphasized that there is a specific storage tank dimension associated to a specific solar collector dimension that could ensure the longest continuous startup operation of the cooling system when constant mass flow rates inside the system are assumed.

In this experimental work, the effects of the inclination angle β and the (Ti − Ta)/G on the efficiency and the UL-value were investigated on a medium-temperature flat plate solar collector. The experiments were based on steady-state energy balance, by heat flow calorimetry at indoor conditions and considering the standard American National Standard Institute/American Society of Heating Refrigerating and Air Conditioning Engineers (ANSI/ASHRAE) 93-2010. The solar radiation was emulated by the Joule effect using a proportional integral derivative (PID) control considering two conditions of the absorber temperature, Case 1: (To − Ti) > 0, and Case 2: (To − Ti) = 0. The inclination angles were 0°⁻90° and the (Ti − Ta)/G were 0.044⁻0.083 m²·°C/W and 0.124⁻0.235 for Case 1 and Case 2, respectively. The variations of β and (Ti − Ta)/G cause efficiency changes up to 0.37⁻0.45 (21.6%) and 0.31⁻0.45 (45.0%), respectively, for Case 1. Also, the UL(β) reached changes up to 10.1⁻12.0 W/m²·°C (19.2... [more]

A thermal-state model experimental study was performed in lab to investigate the thermal performance of a wet cooling tower with different kinds of filling layout patterns under windless and 0.4 m/s crosswind conditions. In this paper, the contrast analysis was focused on comparing a uniform layout pattern and one kind of optimal non-uniform layout pattern when the environmental crosswind speed is 0 m/s and 0.4 m/s. The experimental results proved that under windless conditions, the heat transfer coefficient and total heat rejection of circulating water for the optimal non-uniform layout pattern can enhance by approximately 40% and 28%, respectively, compared with the uniform layout pattern. It was also discovered that the optimal non-uniform pattern can dramatically relieve the influence of crosswind on the thermal performance of the tower when the crosswind speed is equal to 0.4 m/s. For the uniform layout pattern, the heat transfer coefficient under 0.4 m/s crosswind conditions decr... [more]

Vortex pumps can impel solid-containing fluids and are therefore widely applied, from wastewater transport to the food industry. Despite constant efforts to improve vortex pumps, however, they have remained relatively inefficient compared to conventional centrifugal pumps. To find an optimized design of vortex pumps, this paper provides a systematic analysis on experimental studies that investigated how variations in geometric parameters influence vortex pump characteristics, in particular the pump head, the pressure coefficient and the efficiency for best point operation. To this end, an extensive literature search was conducted, and eighteen articles with 53 primary investigations were identified and meta-integrated. This showed that it is not yet clarified how vortex pumps operate. Two different assumptions of the underlying operating principle of a vortex pump lead to diverging design principles. From the results of this meta-analysis, we deduce recommendations for a more efficient... [more]

Reduction of NOX emissions and fuel consumption are the main topics in engine development, forcing the adoption of complex techniques and components, whose interactions have to be clearly understood for proper and reliable operations and management of the whole system. The investigation presented in this paper aimed at the development of integrated control strategies of turbocharging, high pressure (HP) and low pressure (LP) exhaust gas recirculation (EGR) systems for better NOX emissions and fuel consumption, while analyzing their reciprocal influence and the resulting variations of engine quantities. The study was based on an extended experimental program in three part load engine operating conditions. In the paper a comparison of the behavior of the main engine sub-systems (intake and exhaust circuits, turbocharger turbine and compressor, HP and LP EGR loops) in a wide range of operating modes is presented and discussed, considering open and closed loop approaches for variable nozzl... [more]