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Blend Scheduling Solutions in Petroleum Refineries towards Automated Decision-Making in Industrial-like Blend-Shops
Mahmoud Ahmednooh, Brenno Menezes
June 7, 2024 (v1)
Keywords: blend scheduling, blend-shops, petroleum management, quantity–quality preservation
A major operation in petroleum refinery plants, blend scheduling management of stocks and their mixtures, known as blend-shops, is aimed at feeding process units (such as distillation columns and catalytic cracking reactors) and production of finished fuels (such as gasoline and diesel). Crude-oil, atmospheric residuum, gasoline, diesel, or any other stream blending and scheduling (or blend scheduling) optimization yields a non-convex mixed-integer nonlinear programming (MINLP) problem to be solved in ad hoc propositions based on decomposition strategies. Alternatively, to avoid such a complex solution, trial-and-error procedures in simulation-based approaches are commonplace. This article discusses solutions for blend scheduling (BS) in petroleum refineries, highlighting optimization against simulation, continuous (simultaneous) and batch (sequential) mixtures, continuous- and discrete-time formulations, and large-scale and complex-scope BS cases. In the latter, ordinary least squares... [more]
Numerical Simulation Study on the Thermal Efficiency of Hot Blast Stoves
Qiuchen Zhang, Yu Tang, Lupeng Wang
June 7, 2024 (v1)
Keywords: air supply, combustion, heat transfer, numerical simulation, thermal efficiency, top combustion hot blast stove
Thermal efficiency is one of the important indices used to evaluate the operational energy efficiency of hot blast stoves. In this study, a method for calculating the thermal efficiency of hot blast stoves was developed based on simulation results. The working process of top combustion hot blast stoves was numerically simulated through the established 3D fluid flow heat transfer model. The system thermal efficiency of hot blast stoves was calculated according to the simulation data, referring to the Chinese national standard, “measurement and calculation method of the heat balance of blast furnace hot blast stove” (GB/T 32287-2015). In particular, a “segmented calculation and accumulate by time” method was proposed based on the air supply curve to more precisely calculate the heat carried away by the hot blast. The results indicate that when the burning air supply cycles increased from 120 to 240 min, the thermal efficiency showed a trend of first decreasing and then increasing, with t... [more]
Monitoring Yeast Cultures Grown on Corn Stover Hydrolysate for Lipid Production
Afonso Fontes, Ricardo Francisco, Frederico Castelo Ferreira, Nuno Torres Faria, Susana Marques, Alberto Reis, Patrícia Moura, Rafal Lukasik, José Santos, Teresa Lopes da Silva
June 7, 2024 (v1)
Subject: Materials
Keywords: flow cytometry, lignocellulosic materials, lipids, oleaginous yeasts
Microbial oils can be used as an alternative sustainable and renewable feedstock to fossil reserves for producing lubricants and polyurethane materials. Two oleaginous yeasts were grown on non-detoxified corn stover hydrolysate supplemented with corn steep liquor and mineral medium in shake flasks. Trichosporon oleaginosus DSM 11815 displayed the highest lipid production. This strain was further cultivated in a bench bioreactor, using the same culture medium, under a batch regime. Flow cytometry was used to monitor the T. oleaginosus culture using the dual staining technique (SYBR Green and PI) for cell membrane integrity detection. Values of 42.28% (w/w) and 0.06 g/Lh lipid content and lipid productivity, respectively, were recorded for T. oleaginosus cultivated in the bench bioreactor operated under a batch regime. During the cultivation, most of the yeast cells maintained their integrity. T. oleaginosus has the potential to be used as an oil microbial source for a wide range of indu... [more]
Antioxidant Activity of Total Flavonoids from Persicaria hydropiper (L.) Spach and Their Bacteriostatic Effect on Pathogenic Bacteria of Broiler Origin
Taixia Zhao, Yongshi Hua, Yuanyuan Zhou, Haixia Xu, Wenxin Tian, Zhongbao Luo, Baoqin Huang, Lanming Chen, Li Fan
June 7, 2024 (v1)
Subject: Biosystems
Keywords: antibacterial effect, antioxidant activity, optimal extraction, Persicaria hydropiper (L.) Spach, total flavonoids
This study aimed to investigate the antioxidant activity and antibacterial effect of total flavonoids from Persicaria hydropiper (L.) Spach (TFs-Ph) and to provide a theoretical basis for the development of drugs for the treatment of pathogenic Escherichia coli and Salmonella spp. of broiler origin. Firstly, the response surface optimization heating reflux method was used to extract TFs-Ph, and the effects of ethanol concentration, solid−liquid ratio, heating reflux time, heating reflux temperature, and number of extraction times on the extraction yield of TFs-Ph were analyzed to determine the optimal extraction conditions. The antioxidant activity of TFs-Ph was determined by measuring the scavenging ability against hydroxyl radicals (•OH), 1,1-diphenyl-2-picrylhydrazyl (DPPH), superoxide anion (•O2−), and 2,2′-azino-bis (3-ethylbenzothiazoline-6-sulfonic acid) (ABTS). The antibacterial effect of TFs-Ph was determined by the disk diffusion method. The results showed that the optimal ex... [more]
Optimization of Giant Magnetoimpedance Effect of Amorphous Microwires by Postprocessing
Valentina Zhukova, Paula Corte-Leon, Ahmed Talaat, Mihail Ipatov, Alfonso García-Gomez, Alvaro González, Juan Maria Blanco, Arcady Zhukov
June 7, 2024 (v1)
Subject: Optimization
Keywords: hysteresis loops, induced magnetic anisotropy, internal stresses, magnetic anisotropy, magnetic microwires, magnetoimpedance effect
Magnetic microwires with amorphous structures can present a unique combination of excellent magnetic softness and giant magnetoimpedance (GMI) effects together with reduced dimensions and good mechanical properties. Such unique properties make them suitable for various technological applications. The high GMI effect, observed in as-prepared Co-rich microwires, can be further optimized by postprocessing. However, unexpected magnetic hardening and a transformation of the linear hysteresis loop into a rectangular loop with a coercivity on the order of 90 A/m were observed in several Co-rich microwires upon conventional annealing. Several routes to improve magnetic softness and GMI effect in Fe- and Co-rich magnetic microwires are provided. We observed that stress annealing could remarkably improve the magnetic softness and GMI ratio of Co-rich microwires. Thus, almost unhysteretic loops with a coercivity of 2 A/m and a magnetic anisotropy field of about 70 A/m are achieved in Co-rich micr... [more]
Environmentally Friendly Leaching of Antimony from Mining Residues Using Deep Eutectic Solvents: Optimization and Sustainable Extraction Strategies
Michaela Sudová, Martin Sisol, Maria Kanuchova, Michal Marcin, Jakub Kurty
June 7, 2024 (v1)
Subject: Materials
Keywords: antimony, critical raw materials, deep eutectic solvents, hydrometallurgy, leaching, mining waste, solvometallurgy
This paper focuses on the environmental leaching of antimony, a critical mineral, using deep eutectic solvents. Mining residues often contain embedded antimony, posing environmental risks. Deep eutectic solvents, known for being low in toxicity, cost-effective, and environmentally friendly, present a promising avenue for sustainable antimony extraction. The study focuses on optimizing the leaching process through experimental analysis by considering variables such as temperature, time, and percentage of solids. Different deep eutectic solvent (DES) compositions are being studied, including choline chloride with malonic acid, thiourea, and ethylene glycol in different molar ratios, to identify the most effective solvent system for antimony extraction. A sample, originally obtained from mining waste produced via the flotation of antimonite ore, was used to test these three types of DESs. By optimizing the leaching process by changing the ratio of solid and liquid components, as well as t... [more]
Research on the Sealing Mechanism of Split-Liner High-Pressure Hydrogen Storage Cylinders
Guxing Tong, Xiaolei Zhu, Yang Liu, Fuxiang Lv, Xiaofeng Lu
June 7, 2024 (v1)
Keywords: finite element analysis, hydraulic pressure experiments, seal, split liner
Hydrogen storage is a crucial factor that limits the development of hydrogen energy. This paper proposes using a split liner for the inner structure of a hydrogen storage cylinder. A self-tightening seal is employed to address the sealing problem between the head and the barrel. The feasibility of this structure is demonstrated through hydraulic pressure experiments. The influence laws of the O-ring compression rate, the distance from the straight edge section of the head to the sealing groove, and the thickness of the head on the sealing performance of gas cylinders in this sealing structure are revealed using finite elements analysis. The results show that when the gas cylinder is subjected to medium internal pressure, the maximum contact stress on the O-ring extrusion deformation sealing surface is greater than the medium pressure. There is sufficient contact width, that is, the arc length of the part where the stress on the O-ring contact surface is greater than the medium pressure... [more]
Study on Non-Spherical Deformation Velocity of a Single Cavitation Bubble
Qingmiao Ding, Xiaoman Li, Yanyu Cui, Junda Lv, Yunlong Shan, Yongqiang Liu
June 7, 2024 (v1)
Keywords: cavitation bubble, elastic boundary, free surface, non-spherical deformation, rigid boundary
Cavitation bubbles commonly exist in shipbuilding engineering, ocean engineering, mechanical engineering, chemical industry, and aerospace. Asymmetric deformation of the bubble occurs near the boundary and then has strong destructiveness, such as high amplitude loading. Therefore, the research on non-spherical deformation is of great significance, and the objective of this paper is to investigate the non-spherical collapse dynamics of laser-induced cavitation bubbles when near different boundaries. In this study, experimental data, such as the bubble pulsation process and bubble surface velocity distribution, were obtained by high-speed camera techniques and full-field velocity calculations. Near the different boundaries, the results show that the bubbles appeared to have different collapse shapes, such as near-hemispherical, near-ellipsoidal, near-cone, and near-pea shapes, and the surface velocity distribution is extremely non-uniform. When the bubble near the free surface or rigid b... [more]
Special Issue Titled “10th Anniversary of Processes: Recent Advances in Environmental and Green Processes”
Antoni Sánchez
June 7, 2024 (v1)
Subject: Environment
In 2019, one of the Editorial Staff of the MDPI journal Processes, sent me an email informing me that I was being invited to join the Editorial Board of the journal, a proposal that I accepted [...]
Calculation Method of the Phase Recovery of Gas Cap Reservoir with Bottom Water
Mingzhe Li, Yizhong Zhang, Maolin Zhang, Bin Ju, Long Yang, Xu Guo
June 7, 2024 (v1)
Subject: Materials
Keywords: formation pressure, hydrocarbon reservoirs, material balance equation, phase equilibrium, phase recovery
In gas cap reservoirs underlain by bottom water, the connection between the reservoir and the aquifer leads to an increasing invasion of bottom water as reservoir development progresses. The average formation pressure of the reservoir will change, and the separated phase recovery of the gas cap reservoir with bottom water will be affected by the change in the average formation pressure. The traditional average formation pressure calculation formulas do not consider the water influx, so the accurate calculation of separated recovery cannot be obtained by those calculation methods. The development of gas cap reservoirs with bottom water presents several challenges, including the simultaneous production of oil and gas, undetermined rates of bottom water influx, and uncertain formation pressure and gas-to-oil ratios. These factors contribute to substantial discrepancies between theoretical calculations and actual observations. A more accurate and comprehensive approach is required to addre... [more]
An Experimental Study on Nodular Iron Machined Surfaces Utilizing a Capable 2D Finite Element Model for Precise Surface Roughness Estimation
Ibrahim T. Teke, Ahmet H. Ertas
June 7, 2024 (v1)
Subject: Materials
Keywords: 2D surface roughness estimation technique (2D-SRET), cast iron, machining, microstructure, nodular iron, surface roughness
Nodular iron plays a crucial role in various industries, especially in large-scale applications such as gearboxes. Ensuring that nodular iron remains free from oil leakage and that contact surfaces are properly aligned is essential, given its operational requirements. Achieving flat contact faces through precise machining is therefore of utmost importance. As surface roughness and flatness are closely linked, it is vital to investigate the machining process parameters involved. This study focuses on addressing surface quality issues with EN-GJS-600-3 cast iron by optimizing machining parameters. CMM measurements were utilized to analyze the relationship between surface roughness and flatness, with a surface profile used to assess flatness. Furthermore, a new 2D surface roughness estimation method (2D-SRET) was created and tested with experimental data in order to improve the precision of assessing the discrete flat surface machining procedure.
Activation of Low-Quality Coal Gangue Using Suspension Calcination for the Preparation of High-Performance Low-Carbon Cementitious Materials: A Pilot Study
Hongbo Zhang, Shaowu Jiu, Qianwen Gao, Sijun Zhao, Yanxin Chen, Feng Cheng, Ding Han, Ruihong Shi, Kaixin Yuan, Jiacheng Li, Yuxin Li, Zichun Wang, Bo Zhao
June 7, 2024 (v1)
Subject: Materials
Keywords: cementitious material, decarbonization, low-quality coal gangue, process optimization, suspension calcination
Although the calcination-based activation of coal gangue is important for its valorization in the form of cementitious materials, the related works mainly focus on high-quality coal gangue, neglecting its low-quality counterpart. To bridge this gap, we herein conducted the pilot-scale suspension calcination of low-quality coal gangue; explored the effects of calcination temperature, particle size, and O2 content on the phase composition of the calcined product, kaolinite decomposition, decarbonization, and silica/alumina dissolution; and evaluated calcination-product-based cementitious materials. Under optimal conditions (temperature = 875−900 °C; particle size = 39.71−46.84 μm; and O2 content = 12−14%), the carbon content of the calcined product equaled 1.24−1.87 wt%, and the dissolution rates of activated alumina and silica were 77.6−79.5% and 49.4−51.1%, respectively. The 28 d compressive strength (50.8−55.7 MPa) and true activity index (98.8−108.4%) of the cementitious material pre... [more]
Optimizing Short-Term Photovoltaic Power Forecasting: A Novel Approach with Gaussian Process Regression and Bayesian Hyperparameter Tuning
Md. Samin Safayat Islam, Puja Ghosh, Md. Omer Faruque, Md. Rashidul Islam, Md. Alamgir Hossain, Md. Shafiul Alam, Md. Rafiqul Islam Sheikh
June 7, 2024 (v1)
Subject: Optimization
Keywords: Bayesian optimization, Gaussian process regression, Machine Learning, PV power forecasting, solar radiation intensity
The inherent volatility of PV power introduces unpredictability to the power system, necessitating accurate forecasting of power generation. In this study, a machine learning (ML) model based on Gaussian process regression (GPR) for short-term PV power output forecasting is proposed. With its benefits in handling nonlinear relationships, estimating uncertainty, and generating probabilistic forecasts, GPR is an appropriate approach for addressing the problems caused by PV power generation’s irregularity. Additionally, Bayesian optimization to identify optimal hyper-parameter combinations for the ML model is utilized. The research leverages solar radiation intensity data collected at 60-min and 30-min intervals over periods of 1 year and 6 months, respectively. Comparative analysis reveals that the data set with 60-min intervals performs slightly better than the 30-min intervals data set. The proposed GPR model, coupled with Bayesian optimization, demonstrates superior performance compar... [more]
Optimizing Pneumonia Diagnosis Using RCGAN-CTL: A Strategy for Small or Limited Imaging Datasets
Ke Han, Shuai He, Yue Yu
June 7, 2024 (v1)
Keywords: medical image analysis, pneumonia diagnosis, RCGAN, transfer learning, X-ray
In response to the urgent need for efficient pneumonia diagnosis—a significant health challenge that has been intensified during the COVID-19 era—this study introduces the RCGAN-CTL model. This innovative approach combines a coupled generative adversarial network (GAN) with relativistic and conditional discriminators to optimize performance in contexts with limited data resources. It significantly enhances the efficacy of small or incomplete datasets through the integration of synthetic images generated by an advanced RCGAN. Rigorous evaluations using a wide range of lung X-ray images validate the model’s effectiveness. In binary classification tasks that differentiate between normal and pneumonia cases, RCGAN-CTL demonstrates exceptional accuracy, exceeding 99%, with an area under the curve (AUC) of around 95%. Its capabilities extend to a complex triple classification task, accurately distinguishing between normal, viral pneumonia, and bacterial pneumonia, with precision scores of 89... [more]
Evaluation of the Potential for CO2 Storage and Saline Water Displacement in Huaiyin Sag, Subei Basin, East China
Chenglong Zhang, Yujie Diao, Lei Fu, Xin Ma, Siyuan Wang, Ting Liu
June 7, 2024 (v1)
Keywords: CO2-EWR, deep saline aquifer, Huaiyin Sag, numerical simulation, site selection evaluation
CO2 geological storage combined with deep saline water recovery technology (CO2-EWR) is one of the most effective ways to reduce carbon emissions. Due to the complex structural features, it is difficult to use CO2-EWR technology in Huaiyin Sag, Subei basin, East China. In this study, the multi-source information superposition evaluation technology of GIS was utilized for the selection of CO2 storage sites and water displacement potential target areas in this area, which mainly focused on the sandstone reservoirs of Cretaceous Pukou Formation. Based on the results, a three-dimensional injection−extraction model was established. Various scenarios with different production/injection well ratios (PIR) were simulated. Research has shown that the suitability of the surrounding site of Huaiyin Power Plant can be divided into two levels: relatively suitable and generally suitable; the area in the generally suitable level accounts for more than 80%. At a PIR of 1, CO2 is distributed asymmetrica... [more]
Design of a Bioreactor for Aerobic Biodegradation of Biowaste Based on Insight into Its Composition and Estimated Process Parameters
Tomislav Domanovac, Dajana Kučić Grgić, Monika Šabić Runjavec, Marija Vuković Domanovac
June 7, 2024 (v1)
Keywords: biodegradation model, biowaste, composting, kinetic parameters
Biowaste, which often accounts for more than 50% of municipal waste, is an environmental problem if disposed of improperly in landfills but has great potential to achieve the recycling targets set out in Directive (EU) 2018/851. Despite the knowledge in theory and practice about the processing of biowaste and the benefits of recycling, there is a lack of methodological approaches in describing the process of aerobic biodegradation in a concise and suitable way for decision makers, environmental engineers, and project designers. This paper presents how basic data on the properties of biowaste can be used, using theoretical models, to determine basic indicators of the dynamics and material balance of the process. The maximum rate of CO2 generation on the 4th day was Rm = 45.3 g/d, with the potential of available, readily biodegradable components of the biowaste sample of P = 526 g CO2/kg VS. A substrate conversion of 51.7% was achieved in the bioreactor by the 17th day of treatment. The... [more]
Effect of Cold Plasma on the Germination and Seedling Growth of Durum Wheat Genotypes
Violeta Bozhanova, Plamena Marinova, Maria Videva, Spasimira Nedjalkova, Evgenia Benova
June 7, 2024 (v1)
Keywords: cold atmospheric plasma, germination energy, germination rate, microwave plasma torch, plasma agriculture, seeds, stress tolerance, underwater discharge, wheat
Cold atmospheric pressure plasma (CAP) has attracted increased interest in recent years for possible biomedical, environmental and agricultural applications. A wide range of cold plasma treatment effects is observed in agricultural applications, like effects on the seed germination and seedling growth, but more systematic investigations are needed. The aim of this study was to identify the most appropriate combinations of the plasma source and duration of treatment positively affecting seed germination. In addition, the effect of cold plasma on the seedling growth and osmotic stress tolerance was studied. The seeds of three Bulgarian durum wheat cultivars were treated with cold plasma in twelve variants. The results obtained were processed statistically via two-way ANOVA. The treatment of seeds with a plasma torch for 20 s and the treatment with underwater diaphragm discharge for 5 min when the seeds were placed in both cameras in two different positions (relative to the electrodes bet... [more]
Characterization of Contact Pressure Distribution and Bruising Prediction of Apple under Compression Loading
Jiaping Wang, Chao Wang, Jie Wu
June 7, 2024 (v1)
Subject: Materials
Keywords: apple, bruising prediction, compression loading, contact pressure distribution, finite element analysis, pressure-sensitive film
The pressure distribution characteristics of an apple subjected to compressive loading were investigated using the pressure-sensitive film (PSF) technique combined with apple bruise measurements. Pressure was unevenly distributed in the elliptical contact region. The average pressure had no effect on bruising because it changed slightly in the range of 0.26−0.31 MPa with increasing load. Pressures of 0.20−0.40 MPa accounted for 72% of the total pressure area. Comparatively, the area where pressure over 0.50 MPa was distributed could be ignored and showed little contribution to the bruise area. The contact edge subjected to pressure below 0.10 MPa showed that no bruising occurred. As a result, the relationship between the ≥0.10 MPa pressure area strongly correlated with the bruise area according to a linear equation, with a correlation coefficient of ≥0.99. When this relationship was applied to determine the bruise area with FE, satisfactory predicted results were obtained with minor er... [more]
A New Multi-Objective Optimization Strategy for Improved C3MR Liquefaction Process
Fenghe Cui, Lei Pan, Yi Pang, Jianwei Chen, Fan Shi, Yin Liang
June 7, 2024 (v1)
Keywords: C3MR, exergy analysis, high-pressure natural gas, liquefaction process, multi-objective optimization, unit energy consumption
In the traditional C3MR process (T-C3MR), the boiling gas (BOG) output from the last stage of the gas−liquid separator is directly discharged, in which the excellent low-temperature capability is not utilized, and the system efficiency is decreased. In liquefied natural gas (LNG), single-objective optimization methods are commonly used to optimize system parameters, which may result in incomplete system analysis. To solve the above problems, this paper proposes a multi-objective optimization strategy for the improved C3MR process(I-C3MR) based on a new multi-objective optimization algorithm called EHR-GWO-GA. Firstly, the main work proposes an I-C3MR structure. Secondly, an optimization strategy of the I-C3MR with the maximization of liquefaction amount, minimization of unit energy consumption and minimization of exergy loss as objective functions are proposed. Based on the optimization results, the influence of decision variables on liquefaction amount, unit energy consumption and exe... [more]
Research on Multi-Objective Energy Management of Renewable Energy Power Plant with Electrolytic Hydrogen Production
Tao Shi, Libo Gu, Zeyan Xu, Jialin Sheng
June 7, 2024 (v1)
Keywords: electrolytic hydrogen, fuzzy chance constraints, improved particle swarm algorithm, peak shaving auxiliary services, power fluctuation smoothing
This study focuses on a renewable energy power plant equipped with electrolytic hydrogen production system, aiming to optimize energy management to smooth renewable energy generation fluctuations, participate in peak shaving auxiliary services, and increase the absorption space for renewable energy. A multi-objective energy management model and corresponding algorithms were developed, incorporating considerations of cost, pricing, and the operational constraints of a renewable energy generating unit and electrolytic hydrogen production system. By introducing uncertain programming, the uncertainty issues associated with renewable energy output were successfully addressed and an improved particle swarm optimization algorithm was employed for solving. A simulation system established on the Matlab platform verified the effectiveness of the model and algorithms, demonstrating that this approach can effectively meet the demands of the electricity market while enhancing the utilization rate o... [more]
Robust Observer-Based Proportional Derivative Fuzzy Control Approach for Discrete-Time Nonlinear Descriptor Systems with Transient Response Requirements
Ting-An Lin, Yi-Chen Lee, Wen-Jer Chang, Yann-Horng Lin
June 7, 2024 (v1)
Keywords: discrete-time nonlinear descriptor systems, observer-based control, proportional derivative feedback, regional pole placement constraint, Takagi–Sugeno fuzzy model, uncertainties
This paper proposes an observer-based proportional Derivative (O-BPD) fuzzy controller for uncertain discrete-time nonlinear descriptor systems (NDSs). Representing NDSs with the Takagi−Sugeno fuzzy model (T-SFM), the proportional derivative (PD) feedback method can be utilized in the fuzzy controller design via the Parallel Distributed Compensation (PDC) concept, such that the noncausal problem and impulse behavior are avoided. A fuzzy observer is proposed to obtain unmeasured states to fulfill the PD fuzzy controller. Moreover, uncertainties and transient response performances are taken into account for the NDSs. Then, a stability analysis process and corresponding stability conditions are derived from the Lyapunov theory with the robust control method and the pole constraint. Different from existing research, the Singular Value Decomposition (SVD) and the projection lemma are utilized to transfer the stability conditions into the Linear Matrix Inequation (LMI) form. Because of this... [more]
Solubility of Methane in Ionic Liquids for Gas Removal Processes Using a Single Multilayer Perceptron Model
Claudio A. Faúndez, Elías N. Fierro, Ariana S. Muñoz
June 7, 2024 (v1)
Keywords: algorithm learning, artificial neural network, Carbon Dioxide, ionic liquids, methane, multilayer perceptron, solubility
In this work, four hundred and forty experimental solubility data points of 14 systems composed of methane and ionic liquids are considered to train a multilayer perceptron model. The main objective is to propose a simple procedure for the prediction of methane solubility in ionic liquids. Eight machine learning algorithms are tested to determine the appropriate model, and architectures composed of one input layer, two hidden layers, and one output layer are analyzed. The input variables of an artificial neural network are the experimental temperature (T) and pressure (P), the critical properties of temperature (Tc) and pressure (Pc), and the acentric (ω) and compressibility (Zc) factors. The findings show that a (4,4,4,1) architecture with the combination of T-P-Tc-Pc variables results in a simple 45-parameter model with an absolute prediction deviation of less than 12%.
Influence of Side Duct Position and Venting Position on the Explosion and Combustion Characteristics of Premixed Methane/Air
Junping Cheng, Yongmei Hao, Zhixiang Xing, Rui Song, Fan Wu, Sunqi Zhuang
June 7, 2024 (v1)
Subject: Other
Keywords: explosion characteristics, methane/air, side duct position, venting
In order to explore the influence of the side duct position and venting position on the premixed combustion and explosion characteristics of methane/air, a premixed combustion and explosion experiment of methane/air and a simulation of an explosion of the same size were carried out in a tube with an internal size of 2000 mm × 110 mm × 110 mm. The results showed that the side duct could change the flame structure and accelerate the flame inside the tube. The maximum increase ratio of the flame propagation speed was 106.1%. The side duct had a certain venting effect on the explosion pressure. For different position cases, when the venting film was placed over the bottom section, the maximum overpressure first decreased and then increased. When the venting film was placed over the middle section and the top section, the maximum overpressure first increased and then decreased, and the change trend of the top section was stronger. Turbulence mostly occurred inside the side duct when the ven... [more]
Numerical Simulation of the Hydrogen-Based Directly Reduced Iron Melting Process
Xiaoping Lin, Bing Ni, Fangqin Shangguan
June 7, 2024 (v1)
Keywords: HDRI bonding, HDRI melting, HDRI-EAF process
In the context of carbon reduction and emission reduction, the new process of electric arc furnace (EAF) steelmaking based on direct hydrogen reduction is an important potential method for the green and sustainable development of the steel industry. Within an electric furnace for the hydrogen-based direct reduction of iron, after hydrogen-based directly reduced iron (HDRI) is produced through a shaft furnace, HDRI is melted or smelted in an EAF to form final products such as high-purity iron or high-end special steel. As smelting proceeds in the electric furnace, it is easy for pieces of HDRI to bond to each other and become larger pieces; they may even form an “iceberg”, and this phenomenon may then worsen the smelting working conditions. Therefore, the melting of HDRI is the key to affecting the smelting cycle and energy consumption of EAFs. In this study, based on the basic characteristics of HDRI, we established an HDRI melting model using COMSOL Multiphysics 6.0 and studied the HD... [more]
Optimization of Installation Position for Complex Space Curve Weldments in Robotic Friction Stir Welding Based on Dynamic Dual Particle Swarm Optimization
Guanchen Zong, Cunfeng Kang, Shujun Chen, Xiaoqing Jiang
June 7, 2024 (v1)
Subject: Optimization
Keywords: Cartesian stiffness ellipsoid, friction stir welding, robot stability index, robot stiffness, vibration stability
Robotic friction stir welding (RFSW), with its wide application range, ample working space, and task flexibility, has emerged as a vital development in friction stir welding (FSW) technology. However, the low stiffness of serial industrial robots can lead to end-effector deviations and vibrations during FSW tasks, adversely affecting the weld quality. This paper proposes a dynamic dual particle swarm optimization (DDPSO) algorithm through a new comprehensive stability index that considers both the stiffness and vibration stability of the robot to optimize the installation position of complex space curve weldments, thereby enhancing the robot’s stability during the FSW process. The algorithm employs two independent particle swarms for exploration and exploitation tasks and dynamically adjusts task allocation and particle numbers based on current results to fully utilize computational resources and enhance search efficiency. Compared to the standard particle swarm optimization (PSO) algo... [more]
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