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Showing records 28095 to 28119 of 43292. [First] Page: 1 1121 1122 1123 1124 1125 1126 1127 1128 1129 Last
28095. LAPSE:2023.11039
Determining the Power and Capacity of Electricity Storage in Cooperation with the Microgrid for the Implementation of the Price Arbitration Strategy of Industrial Enterprises Installation
February 27, 2023 (v1)
Subject: Process Operations
Keywords: BESS management, Energy Efficiency, microgrid, price arbitration, shift load
The growing worldwide costs of energy produced as a result of conventional fuel combustion, the limited capacity of the distribution grid, and the growing number of unstable installations based on renewable energy sources increase the need to implement systems of stabilization and regulate loads for end users. The battery energy storage system (BESS) that operates in the internal microgrid of an enterprise enables the management of the accumulated energy in any time zone of the day. Using a price arbitrage strategy with an electricity storage facility, we can reduce the cost of high electricity prices during peak demand periods. This study aims to determine the most effective method of setting up the capacity and electrical power of an energy storage system operating in a microgrid, in an enterprise to implement a price arbitration strategy. Such a method should include consideration of the characteristics of the demand profile of consumer systems, the charges related to electricity, a... [more]
28096. LAPSE:2023.11038
Review of Solid-State Transformer Applications on Electric Vehicle DC Ultra-Fast Charging Station
February 27, 2023 (v1)
Subject: Energy Systems
Keywords: DC ultra-fast charging, electric vehicle, power electronic converter, solid-state transformer
The emergence of DC fast chargers for electric vehicle batteries (EVBs) has prompted the design of ad-hoc microgrids (MGs), in which the use of a solid-state transformer (SST) instead of a low-frequency service transformer can increase the efficiency and reduce the volume and weight of the MG electrical architecture. Mimicking a conventional gasoline station in terms of service duration and service simultaneity to several customers has led to the notion of ultra-fast chargers, in which the charging time is less than 10 min and the MG power is higher than 350 kW. This survey reviews the state-of-the-art of DC ultra-fast charging stations, SST transformers, and DC ultra-fast charging stations based on SST. Ultra-fast charging definition and its requirements are analyzed, and SST characteristics and applications together with the configuration of power electronic converters in SST-based ultra-fast charging stations are described. A new classification of topologies for DC SST-based ultra-f... [more]
28097. LAPSE:2023.11037
Design and Research on DC Electric Leakage Protection Circuit Breaker
February 27, 2023 (v1)
Subject: Materials
Keywords: DC distribution network, intelligent/energy-efficient, leakage circuit breaker, simulation and experiment, two-phase magnetic nanomaterials
In recent years, DC power supply and distribution technology plays an increasingly significant role in power supply and distribution systems with a low loss and large power supply radius. However, the corresponding DC distribution network protection electric devices cannot satisfy the needs of the existing DC power supply and distribution network. Based on this, in this article, an intelligent/energy-efficient DC leakage protection circuit breaker based on two-phase magnetic nanomaterials and detection and control technology is proposed. Firstly, the core of an intelligent/energy-efficient DCCB is composed of two-phase magnetic nanomaterials, and the mathematical modeling process, preparation and processing method of two-phase magnetic nanomaterials are given. Secondly, the DC leakage detection technology is studied by fluxgate technology, and the design process of magnetic rings, winding and detection circuit is given. Thirdly, the simulation and experiment results of the detection sy... [more]
28098. LAPSE:2023.11036
Techno-Economic Evaluation of a Hybrid Energy System for an Educational Institution: A Case Study
February 27, 2023 (v1)
Subject: Process Design
Keywords: emission, hybrid energy system, levelized cost of energy, renewable energy resource, Technoeconomic Analysis
This study evaluates the technical, economic and environmental benefits of renewable energy resources (RER) for electricity supply to large size buildings in an educational institution. The cost of energy generation coupled with the epileptic power supply has led to the demand for an alternative source of energy supply to an education institution in Nigeria. The essence of renewable energy generation is becoming more glaring and a hybrid energy system (HES) is believed to deliver efficient and sustainable energy for the institutions; this paper aims to analyse the techno-economic assessment of a HES design setup at the College of Engineering, Afe Babalola University Ado-Ekiti for powering the university buildings; this grid connected system was assessed with various system configurations was simulated using hybrid optimization model for electric renewables (HOMER) software and the levelized cost of energy (LCOE) with the consideration of the HES benefits was developed. The results obta... [more]
28099. LAPSE:2023.11035
A High-Power-Density Active-Clamp Converter with Integrated Planar Transformer
February 27, 2023 (v1)
Subject: Energy Systems
Keywords: active-clamp converter, DC/DC converter, electrical vehicle, forward-flyback converter, integrated transformer, planar transformer, wide input and output voltage range
This paper proposes an active-clamp forward-flyback (ACFF) converter with an integrated planar transformer for wide-input voltage and high-output current applications, such as low-voltage direct-current (LDC) converters in electric vehicles. An integrated planar transformer that consists of a forward-flyback transformer, single primary winding, and efficient structure of secondary windings is adopted for the proposed converter, and since this transformer is implemented with a common four-layer printed circuit board (PCB) winding, a high power density and low cost of the proposed converter can be achieved. In addition, due to the low leakage inductance induced by the planar transformer, a reduced commutation period can be achieved, and it is possible to increase the switching frequency resulting in low volume of transformer. Although the integrated planar transformer has relatively high conduction loss, the active-clamp topology can significantly reduce the conduction loss on switches c... [more]
28100. LAPSE:2023.11034
An Overview of Dynamic Inductive Charging for Electric Vehicles
February 27, 2023 (v1)
Subject: Process Control
Keywords: compensation circuits, control techniques, converters, dynamic charging system, electric vehicle (EV), inductive power transfer (IPT)
Inductive power transfer (IPT) technology offers a promising solution for electric vehicle (EV) charging. It permits an EV to charge its energy storage system without any physical connections using magnetic coupling between inductive coils. EV inductive charging is an exemplary option due to the related merits such as: automatic operation, safety in harsh climatic conditions, interoperability, and flexibility. There are three visions to realize wireless EV charging: (i) static, in which charging occurs while EV is in long-term parking; (ii) dynamic (in-motion), which happens when EV is moving at high speed; and (iii) quasi-dynamic, which can occur when EV is at transient stops or driving at low speed. This paper introduces an extensive review for IPT systems in dynamic EV charging. It offers the state-of-the-art of transmitter design, including magnetic structure and supply arrangement. It explores and summarizes various types of compensation networks, power converters, and control tec... [more]
28101. LAPSE:2023.11033
Preliminary Experimental Research on the Influence of Counterbalance Valves on the Operation of a Heavy Hydraulic Manipulator during Long-Range Straight-Line Movement
February 27, 2023 (v1)
Subject: Process Operations
Keywords: accuracy, counterbalance valve, hydraulic drive system, manipulator
The effective use of robotic manipulators is particularly important when carrying out hazardous tasks. Often, for this type of mission, manipulators equipped with a hydraulic drive system are used, and their work results primarily from the implementation of precise movements through their effectors. In heavy manipulators, limiting the uncontrolled movement resulting from high inertia and relatively low stiffness has an impact on the improvement of the control precision. Therefore, the paper presents experimental studies that allow the assessment of the impact of the use of counterbalance valves on the precision and dynamics of a manipulator with a hydrostatic drive system. The tests were carried out for a wide range of effector velocities along a horizontal trajectory, on the basis of which, it was found that it was possible to improve the precision and dynamics of the work of such manipulators due to the precision of the trajectory and pressures in the drive system.
28102. LAPSE:2023.11032
Exploring the Influence of the Parameters’ Relationship between Reliability and Maintainability for Offshore Wind Farm Engineering
February 27, 2023 (v1)
Subject: Energy Systems
Keywords: availability, maintainability, MTBF, MTTF, reliability
The two main research goals of this study are to develop a relationship diagram between the parameters of reliability and maintainability and to investigate the impact of reliability and maintenance on engineering design costs. In this study, we use the theory of reliability and maintainability parameters to derive the relationship between the parameters using block diagrams. Compared with onshore wind farms, offshore wind farms have higher reliability requirements, but the maintenance degree of offshore wind farms is lower due to environmental factors. This study proposes an important concept of reliability and maintenance for value engineering, which can help system design engineers and project engineers integrate reliability concerns in the design phase and operation and maintenance phase.
28103. LAPSE:2023.11031
Key Technologies, Applications and Trends of Internet of Things for Energy-Efficient 6G Wireless Communication in Smart Cities
February 27, 2023 (v1)
Subject: Information Management
Keywords: 6G, energy-efficient, Internet of Things (IoT), key technologies, smart cities
Smart cities can be made into super-smart cities through IoT devices’ implication of energy-efficient 6G. IoT devices are expected to reach fifty billion, but limited information is available regarding the energy-efficient 6G wireless communication standard. This article highlights the key technologies, applications, and trends in the Internet of Things (IoT) for energy-efficient 6G wireless communication in smart cities. The systematic review helped to achieve the aim of the study by considering the 20 articles extracted from databases and Google that fell between 2015 and 2021 and are written in English. The findings identified that quantum communication, blockchain, visible light communication (VLC), 6G brain−computer interface (BCI), symbiotic radio, and others are the key technologies. The applications of IoT technologies and energy-efficient 6G are found in 15 Minute City, Industrial Town, Intelligent Transport systems and others. Furthermore, the trend of using 6G through IoT de... [more]
28104. LAPSE:2023.11030
Mineral-Supported Photocatalysts: A Review of Materials, Mechanisms and Environmental Applications
February 27, 2023 (v1)
Subject: Materials
Keywords: dye-sensitization, natural mineral support, photocatalysis, synergistic effect
Although they are of significant importance for environmental applications, the industrialization of photocatalytic techniques still faces many difficulties, and the most urgent concern is cost control. Natural minerals possess abundant chemical inertia and cost-efficiency, which is suitable for hybridizing with various effective photocatalysts. The use of natural minerals in photocatalytic systems can not only significantly decrease the pure photocatalyst dosage but can also produce a favorable synergistic effect between photocatalyst and mineral substrate. This review article discusses the current progress regarding the use of various mineral classes in photocatalytic applications. Owing to their unique structures, large surface area, and negatively charged surface, silicate minerals could enhance the adsorption capacity, reduce particle aggregation, and promote photogenerated electron-hole pair separation for hybrid photocatalysts. Moreover, controlling the morphology and structure... [more]
28105. LAPSE:2023.11029
Solar-Driven Sorption System for Seasonal Heat Storage under Optimal Control: Study for Different Climatic Zones
February 27, 2023 (v1)
Subject: Process Control
Keywords: climatic zones, control optimization, seasonal storage, simulations, water-based sorption storage
Solar thermal energy coupled to a seasonal sorption storage system stands as an alternative to fossil fuels to supply residential thermal energy demand in climates where solar energy availability is high in summer and low in winter, matching with a high space heating demand. Sorption storage systems usually have a high dependency on weather conditions (ambient temperature and solar irradiation). Therefore, in this study, the technical performance of a solar-driven seasonal sorption storage system, using an innovative composite sorbent and water as working fluid, was studied under three European climates, represented by: Paris, Munich, and Stockholm. All scenarios analyses were simulation-based under optimal system control, which allowed to maximize the system competitiveness by minimizing the system operational costs. The optimal scenarios profit from just 91, 82 and 76% of the total sorption system capacity, for Paris, Munich, and Stockholm, respectively. That means that an optimal co... [more]
28106. LAPSE:2023.11028
Energy and Exergy Analysis of Solar Organic Rankine Cycle Coupled with Vapor Compression Refrigeration Cycle
February 27, 2023 (v1)
Subject: Energy Systems
Keywords: combined ORC–VCC system, COP, organic Rankine cycle (ORC), second-law efficiency, thermal efficiency, vapor compression cycle (VCC)
This study investigates a combined power generation and cooling system comprising an organic Rankine cycle (ORC) and a vapor compression cycle (VCC). Thermodynamic analyses of the system were conducted for two operation modes, i.e., the basic ORC mode and the ORC−VCC mode, using six different working fluids: R245fa, R114, R600, R142b, R152a, and R1234yf. The results showed that the thermal efficiency of the combined ORC−VCC system was almost twice that of the basic ORC system. The effects of thermodynamic parameters, such as the turbine inlet temperature and pressure and the condensing temperature, on the system performance were discussed. The second-law efficiency, cooling capacity, and coefficient of performance were addressed by varying the condensing temperature.
28107. LAPSE:2023.11027
Applicability Analysis of Pre-Stack Inversion in Carbonate Karst Reservoir
February 27, 2023 (v1)
Subject: Modelling and Simulations
Keywords: carbonate cavern reservoir application, model, pre-stack inversion
Although pre-stack inversion has been carried out on reservoir prediction, few studies have focused on the application of pre-stack for seismic inversion in fractured-cavity carbonate reservoirs. In carbonate rock, complicated combinations and fluid predictions in karst caves are remain unclear. Post-stack methods are commonly used to predict the position, size, and fillings of caves, but pre-stack inversion is seldom applied in carbonate karst reservoirs. This paper proposes a pre-stack inversion method for forward modeling data and oil survey seismic data, using both points to indicate the application of pre-stack inversion in karst caves. Considering influence of cave size, depth, and filler on prediction, three sets of models (different caves volume; different fillings velocity of caves; complicated combination of caves) are employed and inverted by pre-stack inversion. We analyze the pre-stack results to depict Ordovician oil bearing and characterize caves. Geological model parame... [more]
28108. LAPSE:2023.11026
Aerodynamic Performance Analysis of Adaptive Drag-Lift Hybrid Type Vertical Axis Wind Turbine
February 27, 2023 (v1)
Subject: Energy Systems
Keywords: adaptive, drag-lift hybrid type, energy utilization, self-starting, starting wind speed, vertical axis wind turbine
In recent years, with the continuous development of new energy, how to efficiently use wind energy has received more and more market attention. Due to cost advantages, the development of small wind turbines is accelerating. Among them, the design and research of the airfoil design and research of the lift vertical axis wind turbine has matured, but because of the aerodynamic characteristics of the lift airfoil structure, it is impossible to start itself at low wind speed, resulting in the waste of low wind speed energy. Although the drag wind turbine has good self-starting performance, the wind energy utilization efficiency in the high-speed state is inefficient. Each has its own unique shortcomings, which directly affects the marketization of small wind turbines. In order to solve these problems, this paper presents a drag-lift hybrid type wind turbine structure based on an NACA0018 symmetrical airfoil, which can adaptively change the blade shape. This design can keep the blade in the... [more]
28109. LAPSE:2023.11025
Environmental Assessment of the Life Cycle of Electricity Generation from Biogas in Polish Conditions
February 27, 2023 (v1)
Subject: Environment
Keywords: biogas, GHG emission, LCA, life cycle assessment, waste
Life cycle analysis allows for the assessment of the qualitative and quantitative relationship between selected areas of human activity and the consequences for the environment. One of the important areas is the production of electricity and heat, for which the main raw material in Poland is hard coal. An alternative may be to use biogas as a fuel for energy purposes. This article presents the assessment of environmental hazards caused by the production of energy from biogas. The analysis took into account the change of the substrate from maize silage, commonly used in Polish biogas plants, to waste from the domestic agri-food industry. The evaluation covered the acquisition of substrates, their transport to a biogas plant, generation of electricity from biogas, and management of the generated by-products. The analysis was done in terms of both the impact and sensitivity categories. It was found that the emission of pollutants related to the acquisition of the substrate plays a key rol... [more]
28110. LAPSE:2023.11024
Graphene and Resin Coated Proppant with Electrically Conductive Properties for In-Situ Modification of Shale Oil
February 27, 2023 (v1)
Subject: Materials
Keywords: electrical conductivity, in-situ modification, proppants, shale oil
Proppant is an essential material in hydraulic fracturing, and it can support artificial fractures for a long time. However, few people have applied proppant and conductive materials in the in-situ modification of shale oil. Here, we developed a graphene and resin coated (GRC) proppant with electrically conductive properties. The electrical conductivity of the GRC proppant improved by four orders of magnitude. The GRC proppant has a 54.58% improvement in suspension and 22.75% increase in settlement time at 0.25 wt% concentration compared with uncoated proppant. The GRC proppant’s adhesion reached 68.34 nN under 1 μN load force, increasing by 63.13% compared to uncoated proppant. This new electrically conductive proppant can be used as a conductive carrier to improve the efficiency of electric heating in in-situ modification technology of shale oil.
28111. LAPSE:2023.11023
Waste Heat Recovery from Air Using Porous Media and Conversion to Electricity
February 27, 2023 (v1)
Subject: Modelling and Simulations
Keywords: numerical simulation, porous media, thermoelectricity, waste heat recovery
This paper presents a numerical study of waste heat recovery from a fluid stream using thermoelectric devices. The system consisted of a square section duct with spherical porous media placed in its central region. Hot air circulates continuously through the duct and exchanges energy with the solid matrix and subsequently with the thermoelectric modules. The mathematical model of the system was solved using ANSYS/FLUENT software, requiring the implementation of user-defined functions (UDFs) and user-defined scalars (UDS) regarding porous media and thermoelectric generation modelling. From the simulations carried out, global efficiency and electrical power values were obtained in the range of [0.11−4.51] [%] and [0.01−12.77] [W], respectively. Furthermore, for the set of variables analysed, it was observed that the performance of the system is favoured by an increase in the fluid inlet temperature and speed, as well as by a higher external heat transfer coefficient.
28112. LAPSE:2023.11022
Improving Fuel Properties and Hydrocarbon Content from Residual Fat Pyrolysis Vapors over Activated Red Mud Pellets in Two-Stage Reactor: Optimization of Reaction Time and Catalyst Content
February 27, 2023 (v1)
Subject: Optimization
Keywords: chemical activation, fixed bed reactor, liquid hydrocarbons, red mud, residual fat, thermal catalytic cracking
Catalytic upgrading of vapors from pyrolysis of triglycerides materials is a promising approach to achieve better conversions of hydrocarbons and production of liquid biofuels. Catalytic cracking often shows incomplete conversion due to distillation of initial reaction products and the addition of a second catalytic reactor, whereas pyrolytic vapors are made in contact to a solid catalyst was applied to improve the physical-chemical properties and quality of bio-oil. This work investigated the effect of catalyst content and reaction time by catalytic upgrading from pyrolysis vapors of residual fat at 450 °C and 1.0 atmosphere, on the yields of reaction products, physicochemical properties (density, kinematic viscosity, refractive index, and acid value), and chemical composition of organic liquid products (OLP), over a catalyst fixed bed reactor, in semi pilot scale. Pellets of red mud chemically activated with 1.0 M HCl were used as catalysts. The thermal catalytic cracking of residual... [more]
28113. LAPSE:2023.11021
Numerical Analysis of E-Machine Cooling Using Phase Change Material
February 27, 2023 (v1)
Subject: Modelling and Simulations
Keywords: computational fluid dynamics (CFD), E-Machines, multi phase analysis, phase change materials (PCM), ribs
The cooling of E-machines was investigated using phase change material (PCM). The PCM is widely used in the cooling of electronic components because of its heat-absorbing and cooling properties. In this study, PCM OM35 (50:50) and OM35 (60:40) were used for the cooling of E-Machines, which are commonly known as electric vehicle motors. Three different configurations, viz. no rib, two ribs, and four ribs, were studied to understand the impact of thermal behaviour on bracket cooling. The ribs were added in between the brackets to enhance the heat transfer. Numerical simulations were performed using the volume of fluid multiphase analysis approach to model the behaviour of phase change inside the brackets for 18 KW E-Machines. Based on the study, a four rib configuration showed good performance compared to no rib and two rib configurations, and heat transfer improved by 6%. Heat transfer is thus improved by increasing the number of ribs placed between the brackets. The cyclic heat load wa... [more]
28114. LAPSE:2023.11020
Generation of Surface Maps of Erosion Resistance for Wind Turbine Blades under Rain Flows
February 27, 2023 (v1)
Subject: Energy Systems
Keywords: Machine Learning, rain erosion, Springer model, wind turbine
Rain erosion on wind turbine blades raises considerable interest in wind energy industry and research, and the definition of accurate erosion prediction systems can facilitate a rapid development of solutions for blade protection. We propose here the application of a novel methodology able to integrate a multibody aeroelastic simulation of the whole wind turbine, based on engineering models, with high-fidelity simulations of aerodynamics and particle transport and with semi-empirical models for the prediction of the damage incubation time. This methodology is applied to generate a parametric map of the blade regions potentially affected by erosion in terms of the fatigue life of the coating surface. This map can represent an important reference for the evaluation of the sustainability of maintenance, control and mitigation interventions.
28115. LAPSE:2023.11019
A Substation-Based Optimal Photovoltaic Generation System Placement Considering Multiple Evaluation Indices
February 27, 2023 (v1)
Subject: Energy Systems
Keywords: nondominated sorting in genetic algorithm II, on-load tap changer, optimal PVGS placement, photovoltaic generation system, system loss, voltage quality
The placement of the photovoltaic generation system (PVGS) and operation of the on-load tap changer (OLTC) should have great impacts on the system loss and voltage quality, which are the main concerns of the distribution operator. Considering these multiple evaluation indices and other constraints, this paper proposed a substation-based optimal PVGS placement and OLTC operation model. The objective function that was used to evaluate the optimal PVGS placement and OLTC operation consists of a minimization of system loss and voltage quality. The model’s constraints contain the voltage and line flow limits, voltage deviations, voltage unbalance, etc. Uncertainties of the load and irradiance are also included in the model. A nondominated sorting genetic algorithm II (NSGA II) is used to solve this multi-objective optimization problem. Comparisons of the substation-based and feeder-based planning are also studied in this paper. The test results demonstrate the substation-based planning coul... [more]
28116. LAPSE:2023.11018
Home Energy Upgrades as a Pathway to Home Decarbonization in the US: A Literature Review
February 27, 2023 (v1)
Subject: Energy Policy
Keywords: building stock, decarbonization, deep energy retrofit, electrification, energy retrofit, energy upgrade, literature review, policymakers, residential buildings
This work aims to characterize how home energy upgrade projects and programs in the US have evolved over the past decade. It also identifies what changes are needed to drive expansion of the US energy retrofit market in such a way that addresses carbon emissions from buildings, improves resilience and upgrades the housing stock. This review focuses on whole-home energy upgrades, targeting deep energy retrofit savings of >30%. The topics we cover include trends in home electrification, US and European home energy upgrade programs, energy upgrade measure costs, business economics, and health effects. Key changes in project design noted in this review include: (1) the electrification of dwellings with rapidly improving heat pump systems and low-cost solar photovoltaic technology; and (2) a shift away from high-cost building envelope strategies and towards more traditional home performance/weatherization envelope upgrades. Promising program design strategies covered include: (1) end-use el... [more]
28117. LAPSE:2023.11017
Numerical Assessments of Flow and Advective Transport Uncertainty for Performance Measures of Radioactive Waste Geological Disposal in Fractured Rocks
February 27, 2023 (v1)
Subject: Numerical Methods and Statistics
Keywords: advective transport, DarcyTools, fractured rock, groundwater flow, sensitivity and uncertainty study performance measures
Groundwater flow and transport are crucial for performance and safety assessment in the radioactive waste geological disposal. This study presents the groundwater flow and advective transport simulations for assessing the performance of a reference repository placed in fractured rocks. The study involves the concept of radionuclides migrating into the mobile water in fractures surrounding the deposition hole and calculates two specific quantitative indicators in the field of radioactive waste geological disposal. The indicators equivalent flow rate (Qeq) and flow-related transport resistance (F) are used to express the groundwater flow and transport resistance in the host rock. Based on the hydrogeological conceptual model, the study employs DarcyTools to model the groundwater flow and advective transport of a base case. This study then conducts sensitivity analyses by varying the hydraulic conductivity of the key hydrogeological unit and the excavation damage zone. The uncertainty ana... [more]
28118. LAPSE:2023.11016
Flexible Interconnected Distribution Network with Embedded DC System and Its Dynamic Reconfiguration
February 27, 2023 (v1)
Subject: Energy Management
Keywords: dynamic reconfiguration, embedded DC system, flexible interconnection, hierarchical coordination optimization, optimal dispatch
Flexible interconnection transformation of a distribution network using all-control power electronics technology will help to overcome the technical bottleneck of distributed generation (DG) penetration and high-quality power supply in the traditional distribution network. However, the flexible interconnection form that uses back-to-back power electronic converters to replace tie switches has disadvantages such as high cost and large footprint, so its mass promotion and application are bound to be limited. Therefore, a new topology of flexible interconnected distribution network with embedded DC system (FDN+EDC) with a better economy is proposed. Firstly, the topology of FDN+EDC is introduced to improve the controllability level of the distribution network under high percentage DG penetration, and is compared with the conventional flexible interconnection method. Secondly, in order to realize the coordinated optimal economic operation of source, network and load in the FDN+EDC, a dynam... [more]
28119. LAPSE:2023.11015
Thermal Stress Characteristics of Dissimilar Joints Joining Ti-64 and CCM via Linear Friction Welding
February 27, 2023 (v1)
Subject: Modelling and Simulations
Keywords: dissimilar metals, FEA, LFW, thermal simulation
Linear Friction Welding (LFW) is a unique welding process which enables dissimilar materials to be welded without filler material. In this study, bi-metallic Ti-64-CCM joints were manufactured utilizing LFW and subsequently analyzed. A coupled thermal-deformation model was created to accurately model both thermal and deformation profiles along the weld interface. Ti-64 and CCM stock were machined in accordance with ASTM standards for tensile testing. Temperature distribution of the two material surfaces were measured using an IR camera. Tensile testing was then performed to analyze weldability and bonding strength. A transient decoupled thermomechanical simulation model was generated to simulate the LFW process. The simulation model produced results within 5% error of both experimental results. The tensile testing results indicate that successful bonding of Ti-64 to CCM is possible for an oscillation amplitude of 2 mm under large forging pressure. The results also show that parameter o... [more]
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