LAPSE:2025.0376v1
Published Article

LAPSE:2025.0376v1
Differentiation between Process and Equipment Drifts in Chemical Plants
June 27, 2025
Abstract
The performance of chemical plants is inevitably related to knowledge about the current state of the system. However, both process and equipment drifts may distort state information. Deviations of process values caused by equipment malfunction may be misinterpreted as process drifts and vice versa. Determining the cause of the drift is further complicated by the fact that equipment drifts typically occur in combination with process drifts. This paper presents a method that uses available additional equipment data to reliably detect and decouple combined equipment and process drifts in chemical plants by combining statistical methods with model-based approaches. The utility of additional equipment information is assessed based on its effect on the decoupling of process and equipment drifts. First results demonstrate the feasibility of the approach in a real plant.
The performance of chemical plants is inevitably related to knowledge about the current state of the system. However, both process and equipment drifts may distort state information. Deviations of process values caused by equipment malfunction may be misinterpreted as process drifts and vice versa. Determining the cause of the drift is further complicated by the fact that equipment drifts typically occur in combination with process drifts. This paper presents a method that uses available additional equipment data to reliably detect and decouple combined equipment and process drifts in chemical plants by combining statistical methods with model-based approaches. The utility of additional equipment information is assessed based on its effect on the decoupling of process and equipment drifts. First results demonstrate the feasibility of the approach in a real plant.
Record ID
Keywords
Coupled Drifts, Fault Detection, Modelling, Namur Open Architecture, Process Monitoring
Subject
Suggested Citation
Eydam L, Furtner L, Lorenz J, Urbas L. Differentiation between Process and Equipment Drifts in Chemical Plants. Systems and Control Transactions 4:1396-1402 (2025) https://doi.org/10.69997/sct.124377
Author Affiliations
Eydam L: TU Dresden, Process-to-Order Group, Process Systems Engineering Group, Dresden, 01069, Germany
Furtner L: TU Dresden, Process-to-Order Group, Process Systems Engineering Group, Dresden, 01069, Germany
Lorenz J: TU Dresden, Process-to-Order Group, Chair of Process Control Systems, Dresden, 01069, Germany
Urbas L: TU Dresden, Process-to-Order Group, Process Systems Engineering Group, Dresden, 01069, Germany; TU Dresden, Process-to-Order Group, Chair of Process Control Systems, Dresden, 01069, Germany
Furtner L: TU Dresden, Process-to-Order Group, Process Systems Engineering Group, Dresden, 01069, Germany
Lorenz J: TU Dresden, Process-to-Order Group, Chair of Process Control Systems, Dresden, 01069, Germany
Urbas L: TU Dresden, Process-to-Order Group, Process Systems Engineering Group, Dresden, 01069, Germany; TU Dresden, Process-to-Order Group, Chair of Process Control Systems, Dresden, 01069, Germany
Journal Name
Systems and Control Transactions
Volume
4
First Page
1396
Last Page
1402
Year
2025
Publication Date
2025-07-01
Version Comments
Original Submission
Other Meta
PII: 1396-1402-1346-SCT-4-2025, Publication Type: Journal Article
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LAPSE:2025.0376v1
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https://doi.org/10.69997/sct.124377
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[v1] (Original Submission)
Jun 27, 2025
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References Cited
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